Kranzle HD 9/80 Original Operating Manual

Kranzle HD 9/80 Original Operating Manual

High-pressure cleaners
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Original operating manual
- GB -
H i g h - p r e s s u r e c l e a n e r s
H D
9 / 8 0
HD 12/130
Read and conform safety instructions before use!
Keep instructions in a safe place for later use and
pass them on to any future user.
www.kraenzle.com

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Summary of Contents for Kranzle HD 9/80

  • Page 1 Original operating manual - GB - H i g h - p r e s s u r e c l e a n e r s 9 / 8 0 HD 12/130 Read and conform safety instructions before use! Keep instructions in a safe place for later use and pass them on to any future user.
  • Page 2: Description

    Description of appliance Kränzle HD 9/80, HD 12/130 Ergonomically shaped handle On/Off switch with motor protection Oil filler neck Large stainless steel manometer Pressure control valve – safety valve with continuously adj. pressure control High pressure outlet High pressure pump...
  • Page 3: Table Of Contents

    Page Contents Description ..................2 Contents ..................3 Technical data ..................4 Overview “This is what you have purchased” ........... 6 General rules ..................7 Safety precautions – accident prevention ..........8 Please note - important: Connection to water supply - electrical connection ..10 Kränzle- technology ................
  • Page 4: Technical Data

    Technical data Technical data Kränzle HD 9/80 Kränzle 12/130 Operating press. continuously adj. 10 - 80 bar 10 - 130 bar Nozzle size Permissible overpressure 90 bar 145 bar Water output 9 l/min 11.4 l/min at 1.400 r.p.m. at 1.400 r.p.m.
  • Page 6: Overview "This Is What You Have Purchased

    High-pressure cleaners Kränzle 9/80 or 12/130 Gun with safety catch Spray lance with regulating nozzle and high pressure nozzle, flat jet 25042 HD 12/130 Lance with Vario-Jet nozzle HD 9/80 Steel-weave high-pressure hose, 10 m, NW 6 Operating manual www.kraenzle.com...
  • Page 7: General Rules

    General rules Range of application Use machines for cleaning tasks with high-pressure water jet and detergents or with high-pressure water jet without detergents only. Oil change: The first oil change should be carried out after approximately 50 operating hours, then every year or after 1000 operating hours.
  • Page 8: Safety Precautions Accident Prevention

    Safety precautions Accident prevention The machine is designed for accidents to be impossible if used correctly. The operator is to be notified of the risk of injury from hot machine parts and the high-pressure water jet. The “Guidelines for Liquid Spray Devices” must be complied with. Always make sure to disconnect the power supply cable prior any cleaning, maintenance or servicing! Bear in mind that during cleaning tasks with...
  • Page 9 Safety precautions – This is prohibited! Never direct the high-pressure jet at yourself or at others, not even to clean clothes or shoes. Do not operate this machine in the vicinity of persons without protective clothing. Never direct the water jet at people, animals, power sockets or any other electrical installations! High pressure jets can be dangerous in case...
  • Page 10: Please Note - Important: Connection To Water Supply - Electrical Connection

    The following minimum quantity of water is necessary for a safe and problem-free operation of the high-pressure cleaner: HD 9/80: 9 l/min, HD 12/130: 11,4 l/min If the metered quantity of water is too small, you have to use a diffe- rent water connection, guaranteeing the necessary output.
  • Page 11: Electrical Connection

    HD 9/80: 230 V, 7.5 A, 50 Hz - HD 12/130: 230 V, 13 A, 50 Hz Check the line fusing and have the voltage and the available current intensity checked by an expert in case of uncertainty.
  • Page 12: Kränzle Technology

    Kränzle technology In order to guarantee the safety of the machine, only manufacturer's original replacement parts or manufacturer ap- proved replacement parts should be used. Water and Cleaning System Water can be connected at mains pressure to the high pressure pump or it can be sucked directly from a storage tank.
  • Page 13: Motor Protecting Switch

    Motor protection switch The motor is protected from overload by a motor protection switch, which cuts out the motor in the event of overload. However should the switch trip frequently, the cause of the malfunction should be located and rectified (see page 11). Replacements and inspection work should only be perfor- med by qualified persons when the machine is discon- nected from the power supply, i.e.
  • Page 14: Putting Into Operation

    Putting into operation Move high-pressure cleaner to the job site. Kränzle high pressure cleaners are very compact and easily portable machines. Setting up – Location Neither set up or operate the machine in rooms where there is a risk of fire or explosion nor put it into puddles. Do not use the machine under water.
  • Page 15 Screw together lance and gun. Unwind high-pressure hose straight and without nooses. (When using hose extensions take care that the max. length of 20 m is not exceeded!) Push on HP hose to gun. Screw together HP hose and gun. Connect water hose to water tank.
  • Page 16 Steplessly adjust operating pressure with handwheel. The maximum pres- sure is adjusted ex work. Kränzle HD 9/80: 80 bar Kränzle HD 12/130: 130 bar Ventilation of the machine: Pull and release the trigger several times. Switch on high-pressure cleaner with opened spray gun.
  • Page 17: Direct Suction

    Direct suction Drawing water from ponds, rainwater tanks, etc. Due the suction capacity of its pump (up to 1 m suction height) this high-pressure clea- ner can suck in water for cleaning purposes from separate containers or ponds. Prior to starting the first suction the pump resp. the suction hose has to be filled with water! Mount suction hose with suction filter (Kränzle accessories No.
  • Page 18: When Using Detergents

    Suction of detergents When using cleansing agents Suction of detergents by means of the detergent injector is only possible if a lance with regulating nozzle or the Vario Jet lance are fitted. The lance must be set to low pressure. Put injection hose with filter into contai- ner with cleansing agent.
  • Page 19: To Shut Down The Pump / Frost Protection

    To shut down the pump Never suck in flammable liquids like varnish solvents, petrol, oil or similar liquids! Observe specifications of detergent manufacturers! Seals inside the appliance are no resistant against solvents! The spray mist of solvents is highly inflammable, explosive and poisonous. DANGER OF EXPLOSION!!! After contact with the cleansing agent, immediately rinse your skin with plenty of clean water.
  • Page 20: Small Repairs - Do It Yourself

    Small repairs do it yourself! No water from the nozzle but the gauge shows full pressure: Most likely inlet sieve or nozzle are blocked. The pressure gauge shows full pressure, but from the nozzle comes only little water or no water at all. (Inside the pressure gauge is no water but a filling with glycerin to damp the vibration of the pointer.)
  • Page 21 Pressure gauge shows little pressure, the water from the nozzle comes in squirts: Most likely the valves are soiled. The pressure gauge shows little pressure despite fully turned up pressure regulation. The water from the lance comes in squirts. The HP hose vibrates. (Inside the pressure gauge is no water but a filling with glycol to damp the vibration of the pointer.)
  • Page 22 Small repairs do it yourself! The pressure gauge shows full pressure although the gun has been closed. The pressure switch valve switches constantly. Possible cause no.1: Leakage Having closed th gun, the HP cleaner must shut down and the pressure gauge must show „0“...
  • Page 23 The pressure gauge shows full pressure although the gun has been closed. The pressure switch valve switches constantly. Possible cause no. 2: The return body is soiled or the sealing ring on the return body is defective. Proceeding: Switch off machine and pull plug from socket.
  • Page 24: Inspections - Inspection Reports

    Kränzle HD 9/80, HD 12/130 technical specifications available from: Manfred Bauer, Fa. Josef Kränzle Rudolf-Diesel-Str. 20, 89257 Illertissen HD 9/80: 540 l/h; HD 12/130: 660 l/h Nominal volume flow rate: comply with the following guidelines Machinery directive 2006/42/EC and their amendments for high-pressure...
  • Page 25: Guarantee

    Guarantee The guarantee is only valid for material and manufacturing errors. Wearing does not fall within this gurantee. The instructions in our operating manual must be complied with. The operating instruc- tions form part of the guarantee. For high-pressure cleaners sold to the user the guarantee period is 24 month. For high-pressure cleaners sold for industrial use the guarantee period is 12 month.
  • Page 26: Accessories For High-Pressure Cleaners

    Versatile due to Kränzle accessories Rotating washing brush with 400 mm extension, Order no. 41,050 1 Underbody lance with 800 mm extensi- on, Order no. 41,075 Dirtkiller lance (rotating point jet nozzle with intensive cleaning effect) Please specify type of appliance when ordering.
  • Page 27 Pipe cleaning hose with nozzle, 10 m - Order no. 41 058 1 15 m - Order no. 41 058 20 m - Order no. 41 058 2 25 m - Order no. 41 058 3 Suction hose with intake filter Order no.
  • Page 28: Spare Parts List

    Kränzle HD 9/80 Complete assembly Position Description Qty. Ord.-No Gummiprofil 41.098 1 Tragebügel BG 80 44.581 Senkschraube M6x20 43.473 1 Netzanschlusskabel 41.092 Scheibe 8,4 41.409 Mutter DIN985 M8 41.410 HD-Schlauch 43.416 O-Ring 9,3 x 2,4 13.273 Gummipuffer 30 x 20 46.023 1...
  • Page 29 Kränzle HD 12/130 Complete assembly Position Description Qty. Ord.-No Chemiesaugschlauch mit Filter 15.038 Gummiprofil 41.098 1 Tragebügel BG 90 41.098 Senkschraube M6x20 43.473 1 Netzanschlusskabel 41.092 Scheibe 8,4 41.409 Mutter DIN985 M8 41.410 HD-Schlauch 43.416 O-Ring 9,3 x 2,4 13.273 Gummipuffer 30 x 20 46.023 1 Pistole M2000...
  • Page 30: Valve Housing

    Kränzle HD 8/90, HD 12/130 Valve housing Position Description Qty. Ord.-No Reperatur - Sätze: Rep.-Satz Ventile für APG-Pmpe 41.748 1 bestehend aus je 6x Pos. 4; 6x Pos. 5; 6x Pos. 6 Rep.-Satz Manschetten 18 mm 41.049 1 bestehend aus je 3x Pos. 27; 3x Pos. 28; 3x Pos.
  • Page 31 Valve housing Position Description Qty. Ord.-No Ventilgehäuse APG 42.160 3 für 18 mm Plunger-Durchmesser Ventilstopfen 41.714 Ventilstopfen mit R1/4“ IG 42.026 1 Dichtstopfen M 10 x 1 43.043 Ventile (grün) für APG-Pumpe 41.715 1 (große Ausführung Ventile) O-Ring 16 x 2 13.150 O-Ring 15 x 2 41.716...
  • Page 32: Unloader Valve And Pressure Switch

    Kränzle HD 9/80, HD 12/130 Unloader...
  • Page 33 Position Description Qty. Ord.-No O-Ring 16 x 2 13.150 O-Ring 13,94 x 2,62 42.167 O-Ring 11 x 1,44 12.256 Edelstahlsitz 14.118 Sicherungsring 13.147 Edelstahlkugel 13.148 Edelstahlfeder 14.119 Verschlussschraube 14.113 Steuerkolben 14.134 Parbaks 16 mm 13.159 Parbaks 8 mm 14.123 Spanstift 14.148 Kolbenführung spezial 42.105...
  • Page 34: Transmission

    Kränzle HD 9/80 Transmission Position Description Qty. Ord.-No Gehäuseplatte für 18 mm Plunger 41.020 2 Öldichtung 18 x 28 x 7 41.031 O-Ring Viton 88 x 2 41.021 1 Plungerfeder 41.033 Federdruckscheibe 18 mm 41.034 Plunger 18 mm 41.032 1 Sprengring 18 mm 41.035...
  • Page 35 Kränzle HD 12/130 Transmission Position Description Qty. Ord.-No Gehäuseplatte für 18 mm Plunger 41.020 2 Öldichtung 18 x 28 x 7 41.031 O-Ring Viton 88 x 2 41.021 1 Plungerfeder 41.033 Federdruckscheibe 18 mm 41.034 Plunger 18 mm 41.032 1 Sprengring 18 mm 41.035 Taumelscheibe 12,0°...
  • Page 36: Motor

    Kränzle HD 9/80 AC motor Position Description Qty. Ord.-No Ölgehäuse BG 80 41.074 4 Stator BG 80 23.001 230V/50Hz 1,0kW 1400 U/min Rotor BG 80 Silumin 43.104 Passfeder 41.483 1 Kugellager 43.025 Motor-Lager Schulterlager 7304 41.027 Schelle für Lüfterrad 44.534 1 Öldichtung 25 x 35 x 7...
  • Page 37 Kränzle HD 12/130 AC motor Position Description Qty. Ord.-No Ölgehäuse BG 90 41.417 Stator BG 90 23.003 230V/50Hz 2,2 kW 1400 U/min Rotor BG 90 43.316 Passfeder 41.483 1 Kugellager 43.317 Motor-Lager Schulterlager 7304 41.027 Öldichtung 25 x 35 x 7 41.024 Federscheibe 43.318...
  • Page 38: Gun With Lance

    Trigger gun and regulating nozzle HD 12/130 Position Description Qty. Ord.-No Pistolenschale rechts + links 12.450 Schraube 3,5 x 14 44.525 Reparatursatz M2000 12.454 O-Ring 9,3 x 2,4 13.273 ST 30-Nippel M 22 x 1,5 AG / M 12 x 1 13.363 Rohr 500 lang, bds.
  • Page 39 Trigger gun and Vario-Jet lance HD 9/80 Position Description Qty. Ord.-No Pistolenschale rechts + links 12.450 Schraube 3,5 x 14 44.525 Reparatursatz M2000 12.454 O-Ring 9,3 x 2,4 13.273 ST 30-Nippel M22x1,5 AG / M12x1 13.363 Rohr 500 lang, bds. M12 x 1 51.527 1...
  • Page 40: Wiring Diagrams

    Wiring diagram C : 40 µF ( HD 9/80) C : 70 µF ( HD 12/130 ) Weber-Unimat WT 22 - 551 8,5 A ( HD 9/80), 13,5 A (HD 12/130 ) Motor stator...
  • Page 41 Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no.
  • Page 42: Inspections - Inspection Reports

    Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no.
  • Page 43 Inspection report for HP cleaners HP cleaners for industrial use have to be checked by an expert every 12 months! Inspection report on annually carried out Labour Safety Inspection (UVV) according to the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the completion of the retest and must be kept carefully!) Kränzle test seals: Order no.
  • Page 44 I . K r ä n z l e G m b H E l p k e 9 7 D - 3 3 6 0 5 B i e l e f e l d Re p r i n t o n l y a l l o w e d w i t h t h e a u t h o r i s a t i o n o f K r ä n z l e . A s d a t e o f 0 1 .

This manual is also suitable for:

Hd 12/130

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