Aquila AT01 Maintenance Manual
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Aquila AT01 Maintenance Manual

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MAINTENANCE MANUAL

This document is protected by copyright. All associated rights, in particular those of translation, reprinting, reproduction
by photo mechanical or similar means and storing in data processing facilities in whole or part are reserved.
The technical content of this document is approved under the authority of DOA ref. EASA.21J.025.
AQUILA Aviation GmbH
Flugplatz
14959 Schönhagen
AQUILA AT01
MAINTENANCE MANUAL
AQUILA AT01 (A210)
Doc.-No. MM-AT01-1020-100
Issued: September, 2001
AQUILA Aviation GmbH
Phone:++49 33 731 707 - 0
Fax:
++49 33 731 707 - 11
e-mail: kontakt@aquila-aviation.de

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  • Page 1: Maintenance Manual

    AQUILA AT01 AQUILA Aviation GmbH MAINTENANCE MANUAL MAINTENANCE MANUAL AQUILA AT01 (A210) Doc.-No. MM-AT01-1020-100 Issued: September, 2001 This document is protected by copyright. All associated rights, in particular those of translation, reprinting, reproduction by photo mechanical or similar means and storing in data processing facilities in whole or part are reserved.
  • Page 2 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 3 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS Cha/Sec/Sub Title TABLE OF CONTENTS INTRODUCTION LIST OF EFFECTIVE CHAPTERS AIRWORTHINESS LIMITATIONS 04-00-00 Airworthiness Limitations - General TIME LIMITS / MAINTENANCE CHECKS 05-00-00 Time Limits / Maintenance Checks - General...
  • Page 4 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title 11-20-00 Exterior Placards and Markings 11-30-00 Interior Placards and Markings SERVICING 12-00-00 Servicing - General 12-10-00 Replenishing - Description 12-11-00 Fuel - Servicing 12-12-00 Engine Oil - Servicing...
  • Page 5 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title 24-30-00 Battery - Maintenance Practices 24-40-00 External Power - Maintenance Practices 24-60-00 Electrical Load Distribution - Description 24-61-00 Circuit Breaker - Maintenance Practices EQUIPMENT / FURNISHINGS 25-00-00...
  • Page 6 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title LANDING GEAR 32-00-00 Landing Gear - General 32-10-00 Main Gear - Description 32-10-00 Main Gear - Maintenance Practices 32-20-00 Nose Gear - Description 32-20-00 Nose Gear - Maintenance...
  • Page 7 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title 55-30-00 Vertical Stabilizer - Maintenance Practices 55-40-00 Rudder - Maintenance Practices WINDOWS 56-00-00 Windows - General 56-10-00 Flight Compartment Windows - Maintenance Practices WINGS 57-00-00 Wings - General...
  • Page 8 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title EXHAUST 78-00-00 Exhaust - General 78-10-00 Exhaust - Maintenance Practices 79-00-00 Oil - General 79-10-00 Oil Tank - Maintenance Practices 79-20-00 Oil Cooler - Maintenance Practices 79-30-00...
  • Page 9 AQUILA AT01 Record of Revisions MAINTENANCE MANUAL RECORD OF REVISIONS Revision Date of Date Date Revision Date of Number Revision Inserted Number Revision Inserted 01.10.01 29.10.01 05.11.01 07.11.01 26.11.01 01.03.02 15.03.02 22.03.02 14.05.02 18.05.02 08.07.02 26.04.05 28.10.05 18.01.06 30.04.08 15.09.09 02.03.10...
  • Page 10 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 11 AQUILA AT01 Record of Temp. Revisions MAINTENANCE MANUAL RECORD OF TEMPORARY REVISIONS Temp. Revision Date of Date Page Number Revision Removed 05-20-00, p. 04 24.01.13 19.03.13...
  • Page 12 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 13: Airworthiness Limitations

    AQUILA AT01 List of Chapters MAINTENANCE MANUAL LIST OF EFFECTIVE CHAPTERS Chapter Title Date* GENERAL Table of Contents 15.08.13 Introduction 05.11.12 Airworthiness Limitations .10.05 Time Limits / Maintenance Checks 15.08.13 Dimensions and Areas .04.05 Lifting & Shoring .03.10 Leveling and Weighing .09.01...
  • Page 14 AQUILA AT01 List of Chapters MAINTENANCE MANUAL LIST OF EFFECTIVE CHAPTERS Chapter Title Date* POWER PLANT Power Plant .04.05 Ignition .10.01 Cooling System .04.05 Engine Controls .04.05 Engine Indicating .11.01 Exhaust .11.01 .11.01 Starting .11.01 Charts and Wiring Diagrams 30.04.08 * The date refers to the issue / revision date of the respective chapter.

  • Page 15: Time Limits / Maintenance Checks

    AQUILA AT01 MAINTENANCE MANUAL CHAPTER 5 TIME LIMITS / MAINTENANCE CHECKS...
  • Page 16 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 17: Table Of Contents

    AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL TABLE OF CONTENTS Chapter Section Title Subject Page TIME LIMITS / MAINTENANCE CHECKS - GENERAL ......05-00-00 Introduction 05-00-00 General Description 05-00-00 COMPONENT TIME LIMITS .................05-10-00 General 05-10-00 Component Time Limits 05-10-00 SCHEDULED MAINTENANCE CHECKS............05-20-00...
  • Page 18 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 19: Time Limits / Maintenance Checks - General

    TIME LIMITS / MAINTENANCE CHECKS - GENERAL Introduction This chapter provides scheduled and unscheduled maintenance checks and inspections, recommended by the type certificate holder AQUILA Aviation GmbH as well as the time limits for service life limited components and parts. General Description In the following, a brief description and intended purpose of each section of this chapter is given.
  • Page 20 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 21: Component Time Limits

    Component Time Limits Under certain circumstances the replacement or overhaul of components may be required before the time limits listed below are reached. Replacement time limits, recommended by the type certificate holder AQUILA Aviation GmbH Chapter Component / Part Replacement Time...
  • Page 22 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Vendor Established Component Time Limits Chapter Component / Part Replacement Time Overhaul ELT battery Note 1 Fire extinguisher 10 years Note 4 Air Total Fire extinguisher 12 years ASPEN internal battery 800 h or 3 years...
  • Page 23 AQUILA AT01 MAINTENANCE MANUAL NOTES: Note 1: Refer to manufacturer instructions for battery replacement time limits. Note 2: Refer to latest issue of the mt-propeller Service Bulletin No. 1.-( ), and to the mt-Propeller E-124 Operation and Installation Manual. Note 3: Refer to the latest issues of BRP-Rotax, i.e.
  • Page 24 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL...

  • Page 25: Scheduled Maintenance Checks

    The inspection time intervals chart contained in this chapter shows the recommended intervals at which maintenance and maintenance checks should be carried out on the aircraft. Annual inspections and 100 hour inspections on the AQUILA AT01-100 must include all inspection items as required by FAR 43, Appendix D, “Scope and detail of annual/100h inspections”.
  • Page 26 Airworthiness directives - Verify all airworthiness directives have been complied with. Service letters, service bulletins, and service information - Verify all AQUILA GmbH and suppliers service letters, service bulletins and service information have been complied with. Service time records, equipment list and weight and balance records - Check.
  • Page 27 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Pre-Inspection / Engine Ground Test (Cont.) Reference Interval Initials 100h other RPM drop: _______RPM / Man. Press :_______in. Hg Engine instruments - Check engine parameters. Magneto RPM drop - Set 1700 RPM. Check that RPM drop...
  • Page 28 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Engine (Cont.) Reference Interval Initials 100h other CAUTION: SI-912-016 DO NOT USE AIRCRAFT ENGINE OIL. latest revsion Due to the friction clutch and the high stresses SB-912-033 in the reduction gear 4-stroke motor cycle oils are latest revsion recommended.
  • Page 29 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Engine (Cont.) Reference Interval Initials 100h other Coolant expansion tank - Check for damage and R* 12-20-00 1 year abnormalities. Inspect rubber protection plate on tank base Sec. 9.1 for secure fit. Check coolant level, replenish as necessary.
  • Page 30 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Engine (Cont.) Reference Interval Initials 100h other Spark plug connectors - Check that resistance spark plug 200h connectors fit tightly on the spark plugs. Minimum pull-off force is 30 N (7 lb). Replace spark plugs...
  • Page 31 Other external engine accessories - Inspect screws and nuts 1 year of all other external engine parts and accessories for tight fit. Inspect safety wiring if applicable, replace as necessary. Engine mounts (manufactured by ROTAX and AQUILA) - R* 12-20-00 1 year Check mounts for deformation, cracks, corrosion, Sec.
  • Page 32 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Propeller (Cont.) Reference Interval Initials 100h other Propeller blades - Check blade angle play. (max. 2°) Hub - Inspect outside condition of the hub and parts for cracks, corrosion and deterioration. Check nuts for low pitch - Inspect for tightness and safety wire.
  • Page 33 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Fuselage / Cabin (Cont.) Reference Interval Initials 100h other Baggage door - Check door seal, door latching mechanism, and door hinge for defects and condition. Inspect door structure for cracks or other damage. ELT - Perform ELT inspection. Check ELT mount and Velcro...

  • Page 34: Placards And Markings

    AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Fuselage / Cabin (Cont.) Reference Interval Initials 100h other Rudder control - Check rudder control weldment and rudder bellcrank for cracks, distortion, chafing and security. Examine rudder control support brackets, rudder pedal pivot brackets and connection of the rudder controls with the nose gear steering tubes for security, condition and correct splintering.
  • Page 35 2 mm ( 0.08 in.). Stall warning system - Check for condition and proper operation. For serial numbers from AT01-100 to AT01-126: 57-10-00 annual Bonding between wing spar and upper shell - Check SB-AT01-002, condition.

  • Page 36: Landing Gear

    AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Wings, Ailerons, Flaps (Cont.) Reference Interval Initials 100h other Fuel filler caps - Check for proper function and leakage. Tank inlet and upper wing shell in the fuel tank area - Check SB-AT01-027, annual sealing of the bore hole in the tank inlet.
  • Page 37 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Nose and Main Landing Gear Reference Interval Initials 100h other Wheel fairings - Check condition and correct fit. Remove and clean. Check for paint coat damage, cracks, dents and delamination. Fairing mounts - Inspect for cracks, distortion or other damage.

  • Page 38: Lights

    AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Electrical System / Avionics Reference Interval Initials 100h other Electrical wiring system - Check the complete electrical R* 12-20-00 wiring system for security, damage, wear and secure fit. Sec. 14.1 Check all cable connections for tight fit, good contact, corrosion and condition.
  • Page 39 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Return to Service (Cont.) Reference Interval Initials 100h other Elevator trim - Check for full range of travel and excessive friction. Inspect proper operation of the trim control switch, limit switches, and the trim position indicator. Verify that elevator control forces decrease or increase when operating elevator trim.
  • Page 40 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 41 The scope of the pre-flight check is listed in the AQUILA AT01 flight manual, section 4. Pre-flight checks are essential for flight safety as numerous accidents can be traced back to inadequate pre-flight checks.
  • Page 42 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 43: Structures

    AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL UNSCHEDULED MAINTENANCE CHECKS General Special checks are to be carried out when an incident has occurred that may have caused damage to the aircraft or impaired airworthiness. In addition, a 25-hour inspection must be carried out on new aircraft and its engine, on overhauled engines and after extensive airframe repairs.

  • Page 44: Wings

    AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL (3) Inspect nose landing gear. (a) Check wheel fairing for cracks, dents and delamination. (b) Inspect fairing mounts for cracks, distortion and other damage. (c) Check nose gear strut mount for deformation and cracks. Check nose gear strut journal bearing for proper operation and play.

This manual is also suitable for:

A210

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