AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence AG AQUILA Aviation by Excellence AG MAINTENANCE MANUAL MODEL AQUILA AT01 Doc.-No. MM-AT01-1020-100 Issued: September, 2001 This document is protected by copyright. All associated rights, in particular those of translation, reprinting, reproduction by photo mechanical or similar means and storing in data processing facilities in whole or part are reserved.
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AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence AG...
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AQUILA AT01 Table of Contents MAINTENANCE MANUAL Aviation by Excellence AG TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Titel 24-30-00 Battery - Maintenance Practices 24-40-00 External Power - Maintenance Practices 24-60-00 Electrical Load Distribution Description 24-61-00 Circuit Breaker - Maintenance Practices EQUIPMENT / FURNISHINGS...
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AQUILA AT01 Table of Contents MAINTENANCE MANUAL Aviation by Excellence AG TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Titel LANDING GEAR 32-00-00 Landing Gear - General 32-10-00 Main Gear - Description 32-10-00 Main Gear - Maintenance Practices 32-20-00 Nose Gear - Description...
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Aviation by Excellence AG INTRODUCTION General This maintenance manual provides necessary for the maintenance of the AQUILA AT01 information to the maintenance personnel. It contains detailed descriptions of the systems, troubleshooting, and maintenance practices. In this handbook are only contained maintenance practices about jobs, which are to be practiced at the aircraft itself: e.g.
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AQUILA AT01 Introduction MAINTENANCE MANUAL Aviation by Excellence AG Table 01 - List of Vendor Technical Publications (Cont.) Page 02 INTRODUCTION 30.04.08...
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AQUILA AT01 Introduction MAINTENANCE MANUAL Aviation by Excellence AG Structure of the Maintenance Manual The MM has been prepared in accordance with the Air Transport Association (ATA) Specification Number 100 for Manufacturers Technical Data. Division of Subject Matter The MM is divided into 5 major sections. Each of these sections is subdivided into chapters. A list of effective pages and the table of contents are provided at the beginning of each MM chapter.
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AQUILA AT01 Introduction MAINTENANCE MANUAL Aviation by Excellence AG (2) When the chapter/system element number is followed with zeros in the section/subsystem and subject/unit element number (28-00-00), the information is applicable to the entire system. (3) When the section/subsystem element number is followed with zeros in the subject/unit element number (28-20-00), the information is applicable to subsystem within the system.
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AQUILA AT01 Introduction MAINTENANCE MANUAL Aviation by Excellence AG Record of Temporary Revisions Introduction List of Effective Chapters (2) Each chapter begins with: Title Table of Contents Figures The figures within the sections of a chapter are numbered in accordance with the appropriate page number block.
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AQUILA AT01 Introduction MAINTENANCE MANUAL Aviation by Excellence AG Effectivity This Maintenance Manual is "customized". It includes the following effectivity identification system to show modification and/or configurational differences. (1) The MM starts with a List of Effective Chapters. Each chapter is listed with the date of issue or revision.
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AQUILA AT01 Introduction MAINTENANCE MANUAL Aviation by Excellence AG (b) When technical changes cause unchanged text to appear on a different page(s), a revision bar will be placed in the outside margin, opposite the chapter/section/subject, page number and date of all affected pages, providing no other revision bar appears on the page.
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AQUILA AT01 List of Chapters MAINTENANCE MANUAL Aviation by Excellence AG LIST OF EFFECTIVE CHAPTERS Chapter Title Date* GENERAL Introduction 30.04.08 Airworthiness Limitations .10.05 Time Limits / Maintenance checks 30.04.08 Dimensions and Areas 26.04.05 Lifting & Shoring 27.09.01 Leveling and Weighing 27.09.01...
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AQUILA AT01 List of Chapters MAINTENANCE MANUAL Aviation by Excellence AG LIST OF EFFECTIVE CHAPTERS Chapter Title Date* POWER PLANT Power Plant 26.04.05 Ignition 29.10.01 Engine Cooling System 26.04.05 Engine Controls 26.04.05 Engine Indicating 26.11.01 Exhaust 07.11.01 07.11.01 Starting 05.11.01 Charts and Wiring Diagrams 30.04.08...
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AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence AG CHAPTER 5 TIME LIMITS / MAINTENANCE CHECKS...
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General Description 05-00-00 COMPONENT TIME LIMITS .................05-00-01 General 05-00-01 Component Time Limits 05-00-01 SCHEDULED MAINTENANCE CHECKS............05-20-00 General 05-20-00 Inspection Time Intervals Chart AQUILA AT01 05-20-00 DAILY INSPECTIONS ..................05-30-00 General 05-30-00 Preflight Inspection 05-30-00 After Flights 05-30-00 UNSCHEDULED MAINTENANCE CHECKS ..........05-50-00...
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Section 05-20-00 - Scheduled Maintenance Checks. This section contains information about recommended scheduled maintenance and inspections. The recommended maintenance and Inspection Program for the systems and components of the AQUILA AT01 as well as the relevant intervals are embodied in a checklist included in this section.
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Under specific circumstances the replacement or overhaul of components may be required before attaining the time limits as listed below. Replacement time limits, mandated by the type certificate holder AQUILA Aviation by Excellence AG Chapter Component / Part Replacement Time...
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG Vendor Established Component Time Limits Chapter Component / Part Replacement Time Overhaul ELT Battery Note 1 Propeller 2000 h or 72 months Note 2 MTV-21-A/175-05 from installation, whichever comes first.
Annual inspections and 100 hour inspections on the AQUILA AT01 must include all inspection items as required by FAR 43, Appendix D, Scope and Detail of annual/100 hour inspections.
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG AQUILA AT01 Inspection Time Intervals Chart: Aircraft S/N Operating Hours Registration Number Engine S/N Operating Hours Date TTSN / TTSO: Propeller S/N Operating Hours Type of TTSN / TTSO: Inspection...
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG Pre-Inspection / Engine Ground Test (Cont.) Reference Interval Initials 100 h Add. Carburetor Heat - Pull carburetor heat knob at 1700 RPM. Engine RPM should show a drop of at least 20 RPM.
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG Engine (Cont.) Reference Interval Initials 100 h Add. Due to the incorporated friction clutch and the high stresses SB-912-033 in the reduction gear 4-stroke motor cycle oils highly latest Rev.
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG Engine (Cont.) Reference Interval Initials 100 h Add. Check gasket of radiator cover, inspect pressure control valve, SB-912-043, latest and return valve. The pressure control valve opens Rev. at 1,2 bar (18 psi).
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG Engine (Cont.) Reference Interval Initials 100 h Add. Spark Plug Connectors - Verify security of spark plug R* 12-00-00 connectors fit. Minimum pull-off force is 30 N (7 lbs). Sec. 6.2 Oil Temperature / Oil Pressure Sensor - Check for tight fit and condition.
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Other Engine External Accessories - Inspect screws and nuts of all other external engine parts and accessories for tight fit. Inspect safety wiring if applicable, replace as necessary. Engine Mounts (manufactured by ROTAX and AQUILA R* 12-00-00 GmbH) - Check mounts for deformation, cracks, corrosion, Sec.
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG Propeller (Cont.) Reference Interval Initials 100 h Add. Propeller Blades - Check blade angle play. (max. 2°) Hub - Inspect outside condition of the hub and parts for cracks, corrosion and deterioration.
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG Fuselage / Cabin (Cont.) Reference Interval Initials 100 h Add. Check for stress marks, distortion, dis-bonding, and delamination. Inspect main landing gear strut brackets for distortion, cracks, corrosion, and security of attachment.
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG Fuselage / Cabin (Cont.) Reference Interval Initials 100 h Add. Hydraulic Brake Fluid - Renew. 2 years Fuel Lines - Check for leakage and security. Wing Main Bolts - Inspect for proper fit, condition and 57-10-00 correct safetying.
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG Wings, Ailerons, Flaps (Cont.) Reference Interval Initials 100 h Add. Aileron Control System - Measure the play in the aileron control system with the control surface locked. Apply a force of 30N (6.7 lbf) sidewards to the control stick - the maximum play allowed on the top of the stick is 10 mm (0.4 in.) for both sides.
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG Empennage, Elevator, Rudder Reference Interval Initials 100 h Add. Empennage - Inspect complete surface of the vertical and horizontal stabilizers, of the elevator and rudder for damage such as dents, cracks, holes and delamination.
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG Nose and Main Landing Gear (Cont.) Reference Interval Initials 100 h Add. Check tire pressure and proper location of the red slide marks. Nose Gear Strut Mount - Check for deformation, cracks, and corrosion.
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Airworthiness Directives - Verify all airworthiness directives complied with. Service Letters, Service Bulletins, and Service Information - Verify all Aquila t. E. GmbH and Suppliers service letters, service bulletins, and service information complied with. Service Time Records, Equipment List and Weight and Balance Records - Check, if necessary update.
This check is to be practiced before the first flight of the day. In this way, the general condition of the aircraft and its engine should be ascertained. The scope of the pre-flight check is listed in the AQUILA AT01 Airplane Flight Manual, Section 4. A completely accomplished pre-flight check is very essential for safety of flights, since many accidents are to be traced back to an inadequate carrying out of this check.
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG UNSCHEDULED MAINTENANCE CHECKS General Special checks are to be carried out only in circumstances, outside routine inspections, where event have occurred that may have caused damage to the aircraft or an impairment of airworthiness possibly during the operation of the aircraft.
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AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Aviation by Excellence AG (3) Inspect nose landing gear. (a) Check wheel fairing for damages such as cracks, dents and delamination. (b) Inspect fairing mounts for cracks, distortion or other damage. (c) Check nose gear strut mount for deformation and cracks. Check nose gear strut journal bearing for proper operation and play.
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AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence AG CHAPTER 10 PARKING, MOORING, STORAGE AND RETURN TO SERVICE...
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AQUILA AT01 Parking, Mooring . . MAINTENANCE MANUAL Aviation by Excellence AG TABLE OF CONTENTS Chapter Section Title Subject Page PARKING, MOORING, STORAGE AND RETURN TO SERVICE - GENERAL ..............10-00-00 Introduction 10-00-00 General Description 10-00-00 PARKING ......................10-10-00 General 10-10-00 Parking 10-10-00 STORAGE ......................10-11-00...
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AQUILA AT01 Parking, Mooring . . MAINTENANCE MANUAL Aviation by Excellence AG PARKING, MOORING, STORAGE AND RETURN TO SERVICE - GENERAL Introduction This chapter provides instructions necessary to park and moor the aircraft. General description The chapter is subdivided into different sections in order to facilitate the location of required information the maintenance personnel.
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AQUILA AT01 Parking, Mooring . . MAINTENANCE MANUAL Aviation by Excellence AG PARKING General In order to protect the aircraft when it is parked in the open, the following parking instructions should be applied. The extent of the measures depends on park duration and weather conditions.
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AQUILA AT01 Parking, Mooring . . MAINTENANCE MANUAL Aviation by Excellence AG STORAGE Storage - up to 30 Days The following guidelines are applicable for situations in which the aircraft is not to be used for periods of time between 7 and 30 Days. They are meant to help prevent deterioration of the aircraft during periods of non-use.
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AQUILA AT01 Parking, Mooring . . MAINTENANCE MANUAL Aviation by Excellence AG (5) Brakes (a) Frequently apply brakes at least once week. (6) Pitot tube (a) Install a pitot head cover. (7) Ventilation of the aircraft (a) Ventilate aircraft well before store.
Required in Quantity Equipment Parts No. Manufacturer 3.B. Ropes AQUILA T. E. GmbH 3.B. Tie-Down AQUILA T. E. GmbH Rings Mooring The aircraft has three tie-down points; two are located on the underside of the wings and the third is located on the lower fin.
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AQUILA AT01 Parking, Mooring . . MAINTENANCE MANUAL Aviation by Excellence AG RETURN TO SERVICE After Storage with Duration of 5 - 30 Days After storage with duration of between 5 and 30 days, the following procedures are necessary for...
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AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence AG CHAPTER 11 PLACARDS AND MARKINGS...
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG TABLE OF CONTENTS Chapter Section Title Subject Page PLACARDS AND MARKINGS - GENERAL ..........11-00-00 Introduction 11-00-00 General Description 11-00-00 EXTERIOR PLACARDS AND MARKINGS...........11-20-00 General 11-20-00 Tools, Equipment and Material...
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG PLACARDS AND MARKINGS - GENERAL Introduction This chapter provides information about graphics, placards, labels and markings inside and outside as well as its maintenance and repair. General Description In the following, a brief description and intended purpose of each section of this chapter is given.
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG EXTERIOR PLACARDS AND MARKINGS General This section gives maintenance and care instructions to exterior graphics, markings, etc. Figure 201 shows the aircraft exterior placards and markings. Tools, Equipment and Material...
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG Note: Placards illustrated not in scale. EN 228 SUPER EN 228 SUPER EN 228 SUPER plus EN 228 SUPER plus AVGAS 100 LL AVGAS 100 LL USABLE FUEL 54,8 Liters AUSFLIEGBAR 54,8 Liter (14.5 U.S.
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG Note: Placards illustrated not in scale. 2,5 bar 36 PSI Detail- 2,0 bar 30 PSI Detail- (roteMarkierung ( Red Jack Point Markings) Detail- der Aufbockpunkte) Jack Point Aufbockpunkt Detail-...
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG Note: Placards illustrated not in scale. Detail- NICHT BETRETEN Detail- NO STEP or PUSH Detail- NICHT SCHIEBEN Detail- NO PUSH Exterior Placards and Markings Figure 201 (Sheet 3 of 3)
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG Note: Placards illustrated not in scale. WINTER KIT MUST BE REMOVED ABOVE 15°C (59°F) WINTER KIT SHOULD BE INSTALLED BELOW 5°C (41°F) KÜHLERABDECKUNG OBERHALB 15°C (59°F) ENTFERNEN KÜHLERABDECKUNG UNTERHALB 5°C (41°F) INSTALLIEREN...
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG (3) Test other cleaning agents in a small inconspicuous place of the graphic. (4) Do not allow fuel to spill on graphics. If fuel spills on graphics, wipe off by a cloth and rinse with water thoroughly.
AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG INTERIOR PLACARDS AND MARKINGS General This section gives information about removal and installation of interior placards, markings etc. Figure 201 shows the aircraft interior placards and markings. If the information on the placard is no longer completely readable or the placard is partially or has totally come off, the placard must be replaced with a new one.
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG * Position of this placard can On the right side wall of the vary on the instrument panel. center pedestal adjacent to the adjusting knob. Interior Placards and Markings...
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG Note: Placards illustrated not in scale. Com/NAV Überzieh- Kontroll- Com/NAV Stall Advisory warnung leuchten Warning Lights Intercom OAT/CHT Ladekontroll- Intercom OAT/CHT Charge leuchte Light Wende- Kraftstoff- Reserve Turn Fuel...
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG Note: Placards illustrated not in scale. FLARM FLARM Instr.-Brett- Panel Com/NAV Com/NAV beleuch- Light tung Stall Überzieh- Kontroll- Warning Com/NAV Com/NAV Warning Warnung leuchten Lights Lade- Alternator Intercom kontroll-...
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG Note: Placards illustrated not in scale. OIL TEMP. ÖLTEMPERATUR Detail- CYL. HEAD TEMP. ZYLINDERKOPFTEMP. Detail- HEIZUNG CABIN HEAT PULL ON Detail- ZIEHEN EIN VERGASERVORW. CARB. HEAT Detail- ZIEHEN EIN...
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG Note: Placards illustrated not in scale. KOPFLASTIG NOSE DOWN TRIMM- TRIM SCHALTER SWITCH SCHWANZLASTIG NOSE UP Detail- Detail- ÖLDRUCK OIL PRESS. PARKBREMSE PARKING BRAKE ZIEHEN EIN Detail- PULL SET...
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG Note: Placards illustrated not in scale. BAGGAGE MAX: 40 KG GEPÄCK max. 40 KG SECURELY NUR MIT ANCHORE DOWN VERZURRUNG Detail- Detail- HYDRAULIKÖL HYD. BRAKE Detail- Detail- FLUID 4...
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AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence AG Note: Placards illustrated not in scale. Reise CRUISE Start Landung Landing Detail- Kraftstoff- Hauptschalter Navigations- ANTI-KOLL. Lande- Instrumenten- Innen- GEN / BAT pumpe Avionik lichter Lichter scheinwerfer beleuchtung beleuchtung...
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AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence AG CHAPTER 23 COMMUNICATIONS...
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AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG TABLE OF CONTENTS Chapter Section Title Subject Page Effectivity COMMUNICATIONS - GENERAL 23-00-00 Introduction 23-00-00 General Description 23-00-00 SPEECH COMMUNICATION - DESCRIPTION 23-10-00 Introduction 23-10-00 Description and Operation 23-10-00 SPEECH COMMUNICATION - MAINTENANCE PRACTICES...
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General Description The standard equipment of the AQUILA AT01 includes a Bendix/King KX 125 VHF NAV/COM transceiver and an intercom system. The NAV/COM transceiver is mounted in the center of the instrument panel over the transponder. The intercom control panel is located above the KX 125.
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AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG SPEECH COMMUNICATION - DESCRIPTION Introduction This section covers the portion of the system which utilizes voice modulated electromagnetic waves to transmit and/or receive messages from air-to-air, or air-to-ground installations. Includes the VHF speech communications portion of the NAV / COM radio KX 125.
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AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG NAV Information NAV Frequency COMM Frequency Window Window Window BENDIX / KING KX 125 TSO FLAG COMM PULL PULL MODE PULL PULL IDENT TEST COMM Frequency Transfer Button Allen Bolt Hole...
AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG SPEECH COMMUNICATION - MAINTENANCE PRACTICES General The scope of maintenance is limited to the removal and installation of the components. For further information, refer to appropriate manufacturer publications. For overhaul and repair, the manufacturer is to be consulted.
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AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG COM Antenna Installation Figure 201 Page 202 23-10-00...
AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG SPEECH COMMUNICATION – DESCRIPTION Introduction This section covers the portion of the system which utilizes voice modulated electromagnetic waves to transmit and/or receive messages from air-to-air, or air-to-ground installations. It includes the VHF speech communications portion of the GNS 430 and GNS 530.
AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG Description and Operation Fig. 1 shows the GNS 430 front view with short explanations. The buildup of the GNS 530 front view is similar to the GNS 430 and not depicted here. For more information, refer to the GNS 530 Pilot's Guide or the respective AFM supplement.
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AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG (2) Up to S/N AT01-164: The VHF COM antenna is mounted to the bottom of fuselage, behind the baggage compartment. S/N AT01-165 and higher: The VHF-NAV/COM dipole antenna is laminated onto the inner shell of the vertical stabilizer and cannot be removed and replaced.
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AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG SPEECH COMMUNICATION – MAINTENANCE PRACTICES General The scope of maintenance is limited to the removal and installation of system components. For removal and installation procedures of the GNS 430 / 530 unit, refer to 34-40-00.
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AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG SPEECH COMMUNICATION - DESCRIPTION Introduction This section covers the portion of the system which utilizes voice modulated electromagnetic waves to transmit and/or receive messages from air-to-air, or air-to-ground installations. It includes the VHF speech communications portion of the GARMIN SL30/SL40.
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AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG Transmit Function To/From Annunciator Annunciators Indication Active Standby Standby Graphic Large Outer Frequency Symbol Frequency Bearing Photocell Knob SL30 118.00 s136.00 PULL SQUELCH COM NAV Power / Frequency Ident Enter Small Inner...
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AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG (2) Up to S/N AT01-164: The VHF COM antenna (Comant Cl 122 whip antenna) is mounted to the bottom of the fuselage, behind the baggage compartment. S/N AT01-165 and higher: The VHF-NAV/COM dipole antenna is laminated on the inner shell of the vertical stabiliser and can not be removed and replaced.
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AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG SPEECH COMMUNICATION – MAINTENANCE PRACTICES General The scope of maintenance is limited to the removal and installation of system components. This has to be accomplished by an approved Avionics Maintenance Organisation. The installation...
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AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG Install Antenna Position antenna with gasket to fuselage. From inside of fuselage install mounting plate. Secure antenna base to fuselage using screws, nuts and washers. Reinstall ground wire. Reconnect coaxial connector and secure.
AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG AUDIO INTEGRATING - MAINTENANCE PRACTICES General This section covers that portion of the system which controls the output of the communications and navigation receivers into the flight crew headphones and speakers, and the output of the flight crew microphones into the communication transmitters.
AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG (3) Separate regulation of the responding level of the microphones; (2) The connection of the left or of both crew members for audible monitoring air-ground communication. PM 501 Audio Control Unit Removal/Installation Remove Audio Control Unit (1) Ensure "AVIONICS"...
AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG AUDIO INTEGRATING - MAINTENANCE PRACTICES General This section covers that portion of the system which controls the output of the communications and navigation receivers into the flight crew headphones and speakers, and the output of the flight crew microphones into the communication transmitters.
AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG (3) Turn the Allen wrench clockwise until the unit is secured in the rack. Continue turning until tight, but do not over-tighten. Inspection/Check Except for marker beacon operation (optional), an in-aircraft checkout may be performed in the aircraft on the ramp with known good microphone, headset, speaker and avionics receivers.
AQUILA AT01 Communications MAINTENANCE MANUAL Aviation by Excellence AG (2) Fail Safe Operation (a) Turn the unit off by rotating the pilot intercom knob (2) counter clockwise. (b) Check the failsafe operation by exercising the COM 1 microphone, microphone key and audio over the headphones.
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AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence AG CHAPTER 31 INDICATING / RECORDING SYSTEMS...
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AQUILA AT01 Indicating / Recording MAINTENANCE MANUAL Aviation by Excellence AG TABLE OF CONTENTS Chapter Section Title Subject Page INDICATING / RECORDING SYSTEMS - GENERAL ........31-00-00 Introduction 31-00-00 General Description 31-00-00 INSTRUMENT PANEL - MAINTENANCE PRACTICES......31-10-00 General 31-10-00 Glare Shield Removal/Installation...
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General Description The Instrument panel of the AQUILA AT01 is for VFR use. In addition, it fulfills the requirements for flights in CVFR areas. For an easy and quick reference, the instruments and controls are clearly divided in groups.
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The engine hour meter is either installed on position 13 as a circular instrument or on position 14 as a rectangular instrument. The respective other position is than covered with a plate. AQUILA AT01 Instrument Panel Design Figure 01 Page 02 31-00-00 30.04.08...
INSTRUMENT PANEL - MAINTENANCE PRACTICE General The AQUILA AT01 instrument panel is made from aluminum alloy in one piece with a shelf. The shelf goes between panel and firewall. The panel shelf is fitted at left and right side on support consoles and is secured to fuselage with bolts.
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AQUILA AT01 Indicating / Recording MAINTENANCE MANUAL Aviation by Excellence AG (3) Connect all electrical connectors, hoses, and associated wiring from the components that were disconnected during the disassembly procedure. (4) Perform instrument panel inspection/check as described below. Instrument Panel Inspection/Check (1) Perform pitot system leakage test (Refer to 34-10-00).
AQUILA AT01 Indicating / Recording MAINTENANCE MANUAL Aviation by Excellence AG RECORDERS – MAINTENANCE PRACTICES General A. This section covers miscellaneous avionic equipment. This includes the KAPI Air Control FDR 07 Data Logger System. The scope of maintenance is limited to the removal and installation of components.
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AQUILA AT01 Indicating / Recording MAINTENANCE MANUAL Aviation by Excellence AG GPS Antenna Cable Ties Detail- Adhesive Tape Instrument Panel - Forward Side Detail- Detail- G-Sensor Detail- KAPI Unit Speed Sensor KAPI Components Installation Figure 201 EFFECTIVITY Page 202 Aircraft equipped with KAPI Data Logger System 31-30-00 30.04.08...
AQUILA AT01 Indicating / Recording MAINTENANCE MANUAL Aviation by Excellence AG KAPI Unit Removal/Installation (Ref. Fig. 201) A. Remove KAPI Unit (1) Ensure battery and avionics master switches are in off position. (2) Gain access to the interior of the instrument panel by dismounting the Instrument Panel Cover.
AQUILA AT01 Indicating / Recording MAINTENANCE MANUAL Aviation by Excellence AG KAPI-Airspeed Sensor Removal/Installation Ref. Fig. 201) A. Remove KAPI-Airspeed Sensor (1) Ensure battery and avionics master switches are in off position. (2) Gain access to the interior of the instrument panel by dismounting the Instrument Panel Cover.
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AQUILA AT01 Indicating / Recording MAINTENANCE MANUAL Aviation by Excellence AG (5) Carefully take out the sensor from its installation position. B. Install KAPI G-Sensor (1) Put the sensor on its mounting bracket and position it correctly as previously marked and indicated on the sensor. The correct installation position of the sensor is vital for a correct data acquisition.
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AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence AG CHAPTER 34 NAVIGATION...
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG TABLE OF CONTENTS Chapter Section Title Subject Page Effectivity NAVIGATION - GENERAL................34-00-00 Introduction 34-00-00 General Description 34-00-00 PITOT/STATIC SYSTEM – DESCRIPTION ...........34-10-00 Introduction 34-10-00 Description and Operation 34-10-00 PITOT/STATIC SYSTEM – MAINTENANCE PRACTICES ......34-10-00...
AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG NAVIGATION - GENERAL Introduction This chapter describes units and components that provide aircraft navigational information. General Description Different instruments and devices offer a means of determining the flight conditions, aircraft attitude and the position of the aircraft over the ground...
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG PITOT/STATIC SYSTEM - DESCRIPTION Introduction The static and Pitot pressure system supplies Pitot and static pressure for the airspeed indicator, the altimeter and the vertical speed indicator, as well as the AHRS-sensor of the FLYMAP-system and the airspeed sensor of the KAPI data logger, if installed (both are optional).
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG Airspeed-Sensor KAPI Data Logger (optional) AHRS-Sensor FLYMAP Multifunctional Display (optional) Air Speed Indicator Altimeter Vertical Speed Indicator Compensation Tank Pitot Pressure Filter Pitot-Static Tube Pitot-Static System Schematic Static Pressure Figure 1...
AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG PITOT/STATIC SYSTEM - MAINTENANCE PRACTICES General Proper maintenance of Pitot/static system is essential for proper indicating of altimeter, air speed indicator, and vertical speed indicator. Moisture, obstructions, and leaks in the system will result erroneous, erratic, or zero readings on the associated instruments.
AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG (1) Gain access to the back of instrument and disconnect static or/and Pitot tube from instrument. (2) Remove screws securing instrument to instrument panel. (3) Remove instrument. Installation of an instrument (1) Place instrument onto the instrument panel and secure with screws.
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG CAUTION: DO NOT APPLY POSITIVE PRESSURE WITH AIRSPEED INDICATOR OR VERTICAL SPEED INDICATOR CONNECTED TO STATIC PRESSURE SYSTEM. (13) Remove sphygmomanometer assembly. (14) Insert a “T” in a static pressure line.
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG STALL WARNING SYSTEM - DESCRIPTION Introduction The aircraft is equipped in with a stall warning system. It signals an approaching stall to the pilot by an audible alarm in the cockpit.
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG STALL WARNING SYSTEM - MAINTENANCE PRACTICES General The system is maintenance-free. Under winter conditions, make sure that the system transmitter micro plate is always clear from ice and snow. Transmitter Removal/Installation Remove Transmitter (1) Remove transmitter covering.
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ATTITUDE AND DIRECTION - MAINTENANCE PRACTICES General The construction and function of the AQUILA AT01 magnetic compass; the turn coordinator; the attitude indicator, and of the directional gyro is conventional- has no special features. The maintenance is limited to component removal and re-installation.
(b) Check the canopy is closed. (c) Check flaps are retracted. (d) Start engine and turn ON all electrical equipment that usually is used at cruise (Refer to AQUILA AT01 Airplane Flight Manual). CAUTION: DUE TO INSUFFICIENT ENGINE COOLING ON GROUND, DO NOT CONTINUOUSLY OPERATE THE ENGINE AT CRUISE RPM FOR MORE THAN 3 MIN.
AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG INDEPENDENT POSITION DETERMINING – MAINTENANCE PRACTICES General This section covers that portion of the system which provides information to determine position and is mainly independent of ground installations. This includes the GPS portion of the GNS 430 / GNS 530 Navigation Management System (NMS).
AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG (3) Insert a 3/32 hex wrench into the access hole at the bottom of the unit face and engage hex bolt. (4) Turn wrench clockwise while pressing on the left side of the bezel until the unit is firmly seated in the rack.
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Manual No. 006-10607-0000, Rev. 0 November 1999 or later for additional maintenance information on the system. Refer to KMD 150 Pilot's Guide and Reference, Manual No. 006-18220-0000, Rev. 2 October 2002 or later and AQUILA AT01 AFM for detailed description and operation information. Main Technical Specifications: (1) Physical Dimensions: Housing approx.159 mm x101 mm x164 mm...
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG (3) GPS Receiver architecture: 8 channel parallel Tracking capability: 8 simultaneous satellite vehicles Time to first fix: 15s (almanac, position, time & ephemeris known) 45s (almanac, position & time known) 15 minutes (nothing known) Typical re-acquire: 1.5 seconds...
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG (2) Disconnect antenna cable from antenna. (3) Remove nuts and washers securing antenna to fuselage. (4) Remove antenna from aircraft. Install GPS Antenna (1) Position gasket and antenna from outside, and backing plate from inside to fuselage.
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG INDEPENDENT POSITION DETERMINING – MAINTENANCE PRACTICES General A. This section covers that portion of the system which provides information to determine position and is mainly independent of ground installations. This includes the FLYMAP L Multifunctional Display/GPS.
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG Instrument Panel - Forward Side Unit Attachment Screws Note: Surrounding components and parts Detail- omitted for clarity FLYMAP L Unit Installation Figure 201 EFFECTIVITY Page 202 Aircraft equipped with FLYMAP L Multifunctional...
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG D. Specifications (1) Physical Unit Size: H/W/D - 158 mm (6.22 in.) / 120 mm (4.72 in.)/ 52 mm (2.05 in.) Unit Weight: 1.02 kg (2.25 lbs), unit only (2) Power Input: 12 to 30 VDC ±...
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG Cable Ties Instrument Panel - Forward Side Adhesive Tape GPS Antenna Detail- Detail- AHRS Sensor FLYMAP GPS Antenna / AHRS Sensor Installation Figure 202 EFFECTIVITY Page 204 Aircraft equipped with FLYMAP L Multifunctional...
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG Disconnect the antenna cable from the FLYMAP unit and remove the attachment (cable ties) of its laying. Mark the installation position and remove the cable ties of the antenna attachment. Carefully remove the antenna which is additionally fixated to its installation bracket by a double-sided adhesive tape.
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG Conduct a leak test of the pitot and static pressure system in accordance with section 5 of chapter 34-10-00. Re-install the Instrument Panel Cover. Perform a functional check of the FLYMAP .
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG FLARM COLLISION WARNIGN SYSTEM – MAINTENANCE PRACTICES General This section covers miscellaneous avionic equipment. This includes the FLARM Collision Warning System. The scope of maintenance is limited to the removal and installation of the components.
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG Radio Antenna Instrument Panel - Forward Side Cable Ties GPS Antenna Adhesive Tape Detail- Unit Detail- FLARM Components Installation Figure 201 EFFECTIVITY Page 202 Aircraft equipped with FLARM Collision Warning 34-41-00 System 30.04.08...
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG C. Specifications (1) Physical Unit Size: H/W/L - 25 mm (0.98 in.) / 75 mm (2.95 in.)/ 111 mm (4.37 in.), without cable connectors Unit Weight: 0.13 kg (0.28 lbs), FLARM unit only...
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG (4) Mark the installation position and remove the cable ties of the antenna attachment. (5) Carefully take out the antenna which is additionally attached to the installation bracket by a velcro tape.
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG (5) Remove the remnants of the adhesive from the Instrument Panel with acetone. B. Install FLARM Display Unit (1) Remove the protective film of the double-sided adhesive tape on the backside of the FLARM Display Unit and install it on the instrument panel in its correct installation position.
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG DEPENDENT POSITIONING DETERMINING - MAINTENANCE PRACTICES General This section covers that portion of the system which provides information to determine position and is mainly dependent on ground installations. Includes the NAV portion of the Bendix/King KX 125 transceiver and the Bendix/King KT 76C Transponder.
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG Transponder Antenna Removal/Installation Remove Transponder Antenna (1) Remove access/inspection plate 211 BB (Refer to 25-21-00), gaining access to the transponder antenna. (2) Remove nuts and washers securing transponder antenna to fuselage.
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG DEPENDENT POSITIONING DETERMINING - MAINTENANCE PRACTICES General This section covers that portion of the system, which provides information to determine position and is mainly dependent on ground installations. This includes the VOR/ILS receiver portion of...
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG Traffic Control Center via Mode A transmissions and altitude information via Mode C. The transponder antenna is installed on the bottom of the cabin, below the co-pilot's seat. Refer to Garmin GTX 327 Installation Manual, P/N 190-00187-02, Revision D or later for additional maintenance information on the GTX 327 Transponder System.
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AQUILA AT01 Navigation MAINTENANCE MANUAL Aviation by Excellence AG (2) Insert a 3/32 hex wrench into the access hole at the unit face and engage hex bolt. (3) Turn wrench counterclockwise until the unit is forced out about 3/8” and can be freely pulled from the rack.
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AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence AG CHAPTER 52 DOORS...
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AQUILA AT01 Doors MAINTENANCE MANUAL Aviation by Excellence AG TABLE OF CONTENTS Chapter Section Title Subject Page DOORS - GENERAL..................52-00-00 Introduction 52-00-00 General Description 52-00-00 CANOPY - MAINTENANCE PRACTICES............52-10-00 Description and Operation 52-10-00 Canopy Removal/Installation 52-10-00 Canopy Latching Mechanism 52-10-00...
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Aviation by Excellence AG DOORS - GENERAL Introduction This chapter describes the canopy of the AQUILA AT01 and the baggage door. Includes items such as structure, latching mechanism and maintenance instructions. General Description The canopy consists of a frame fabricated from composite materials and a large one-piece acrylic glass window which are bonded together.
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AQUILA AT01 Doors MAINTENANCE MANUAL Aviation by Excellence AG CANOPY - MAINTENANCE PRACTICES Description and Operation The canopy consists of a frame fabricated from carbon fiber laminate and rovings, and a large one- piece acrylic glass window which are bonded together. The window has two direct-vision panels, one on each side.
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AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence AG CHAPTER 91 CHARTS AND WIRING DIAGRAMS...
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AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG TABLE OF CONTENTS Chapter Section Title Subject Page Effectivity CHARTS AND DIAGRAMS - GENERAL ............91-00-00 Introduction 91-00-00 General Description 91-00-00 Instrument Panel Wiring Diagram 91-00-01 COM/NAV and Intercom Wiring Diagram (Instrument...
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AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG CHARTS AND WIRING DIAGRAMS - GENERAL General This chapter includes several wiring diagrams for reverence purposes. General Description The wiring diagrams listed below define the wiring of the electrical equipment which is installed in the standard aircraft.
AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG VERSION: RCA AND MIDCONTINENT 4300 VERSION: RCA W/O LIGHTING INCL. LIGHTING ELT SWITCH ELT BUZZER ELT CONNECTOR OPTIONAL ELT / BLOWER FLAP CONTROL MAIN SWITCH CRUISE TRIM POSITION INDICATOR INSTR.
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AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG IF OPTION WITH MODE S TRANSPONDER IS INSTALLED TRIM POSITION FLAP INDICATOR CONTROL RECEPTACLE PRESSURE SWITCH BUZZER OPERATION CLOCK HOUR METER NOT INSTALLED IF HOUR METER 2840-186 (WINTER) IS USED...
AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG FUSELAGE FUSELAGE FUSELAGE FUSELAGE CONNECTOR 5 CONNECTOR 3 CONNECTOR 2 CONNECTOR 1 TRIM CONTROL CABIN LIGHT ASSEMBLY 6055AK20 6055C20 6055AS20 TRIM CONTROL SWITCH ASSEMBLY FLAPS WING FUEL TANK EXTERIOR LIGHTING...
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AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG CABLE HARNESS TRIM CONTROL AT01-8220-022 TRIM CONTROL TRIM ACTUATOR ASSEMBLY GREEN YELLOW FLAP ACTUATOR ASSEMBLY Fuselage Wiring Diagram Figure 05(2) Page 10 91-00-01 30.04.08...
AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG WING FUEL TANK LEFT WING TRANSDUCER, STALL WARNING SYSTEM BLACK YELLOW FUEL LEVEL SENSOR, LH WING TIP, LH BLACK WHITE Wings Wiring Diagram Figure 06(1) Page 11 91-00-01 30.04.08...
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AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG EXT. LIGHT, WING RIGHT WING BLACK YELLOW FUEL LEVEL SENSOR, RH WING TIP, RH BLACK WHITE Wings Wiring Diagram Figure 06(2) Page 12 91-00-01 30.04.08...
AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG (INTERNAL BRIDGES) GROUND TERMINAL NAV 2 AUDIO NAV 2 RETURN COM 2 PHONES COM 2 RETURN LIGHT 14V LO COM 2 MIC COM 2 PTT LIGHT 14V HI COM 1 PHONES...
AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG 4/2 Copilot 4/3 Headset 4/1 Pilot PTT CO-PILOT 8741Eb22s 8741Ebsh22s 8742Eb22s 8742Ebsh22s PTT PILOT HEAD SET CONNECTOR 1 HEAD SET CONNECTOR 3 HEAD SET CONNECTOR 2 POWER SUPPLY FOR ACTIVE HEAD SETS (CONNECTOR DESIGN DEP.
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AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG Intentionally left blank Page 16 91-00-01 30.04.08...
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AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG GROUND TERMINAL BLOCK B (INSTR. LIGHT) GROUND GTX 330/328 TERMINAL COOLING FAN CD-PLAYER POWER SUPPLY GROUND TERMINAL A2 Avionics Wiring Diagram, Modification 2 Figure 09(1) Page 17 91-00-01 30.04.08...
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AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG (INTERNAL BRIDGES) GROUND TERMINAL NAV 2 AUDIO NAV 2 RETURN COM 2 PHONES COM 2 RETURN LIGHT 14V LO COM 2 MIC LIGHT 14V HI LIGHT 14V HI COM 2 PTT...
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AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG GROUND TERMINAL BLOCK B (INSTR. LIGHT) GROUND GTX 330/328 TERMINAL COOLING FAN CD-PLAYER POWER SUPPLY GROUND TERMINAL A2 Avionics Wiring Diagram, Modification 3 Figure 10(1) Page 19 91-00-01 30.04.08...
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AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG (INTERNAL BRIDGES) GROUND TERMINAL NAV 2 AUDIO NAV 2 RETURN COM 2 PHONES COM 2 RETURN LIGHT 14V LO COM 2 MIC LIGHT 14V HI COM 2 PTT LIGHT 14V HI...
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AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG GTX 330/328 Lighting Avionics Wiring Diagram, Modification 4 Figure 11(1) Page 21 91-00-01 30.04.08...
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AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG Avionics Wiring Diagram, Modification 4 Figure 11(2) Page 22 91-00-01 30.04.08...
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AQUILA AT01 Charts and Diagrams MAINTENANCE MANUAL Aviation by Excellence AG ANTENNA PITOT STATIC PRESSURE PRESSURE OPTIONAL TO FLYMAP L POSITION SENSOR ANTENNA ANTENNA ANTENNA 500 mA FUSE ANTENNA 9-PIN SUB D RECEPTACLE OPTIONAL INTERFACE TO OPTIONAL FLYMAP EXTERNAL DISPLAY...
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