Aquila AT01 Maintenance Manual
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Aquila AT01 Maintenance Manual

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A
Cha/Sec/Sub
Title
TABLE OF CONTENTS
INTRODUCTION
LIST OF EFFECTIVE CHAPTERS
04
AIRWORTHINESS LIMITATIONS
04-00-00
Airworthiness Limitations - General
05
TIME LIMITS / MAINTENANCE CHECKS
05-00-00
Time Limits / Maintenance Checks - General
05-10-00
Component Time Limits
05-20-00
Scheduled Maintenance Checks
05-30-00
Daily Inspections
05-50-00
Unscheduled Maintenance Checks
06
DIMENSIONS AND AREAS
06-00-00
Dimensions and Areas - General
06-10-00
Aircraft Dimensions and Areas
06-20-00
Aircraft Zoning
06-30-00
Access/Inspection Plates
07
LIFTING AND SHORING
07-00-00
Lifting and Shoring - General
07-10-00
Jacking
08
LEVELING AND WEIGHING
08-00-00
Leveling and Weighing - General
08-10-00
Weighing
08-20-00
Leveling
09
TOWING AND TAXIING
09-00-00
Towing and Taxiing - General
09-10-00
Towing
09-20-00
Taxiing
10
PARKING, MOORING, STORAGE AND RETURN TO SERVICE
10-00-00
Parking, Mooring, Storage and Return to Service - General
10-10-00
Parking
10-11-00
Storage
10-20-00
Mooring
10-30-00
Return to Service
AQUILA AT01
MAINTENANCE MANUAL
TABLE OF CONTENTS
Table of Contents
Pages
1-6
1-8
1-2
1-2
1
1-3
1-15
1
1-2
1
1-3
1-2
1-2
1
201-202
1
201-203
201-202
1
201-202
201
1
201
201-202
201
201
Page 1
TOC
28.08.15

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  • Page 1 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS Cha/Sec/Sub Title Pages TABLE OF CONTENTS INTRODUCTION LIST OF EFFECTIVE CHAPTERS AIRWORTHINESS LIMITATIONS 04-00-00 Airworthiness Limitations - General TIME LIMITS / MAINTENANCE CHECKS 05-00-00 Time Limits / Maintenance Checks - General...
  • Page 2 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title Pages PLACARDS AND MARKINGS 11-00-00 Placards and Markings - General 11-20-00 Exterior Placards and Markings 201-206 11-30-00 Interior Placards and Markings 201-208 SERVICING 12-00-00 Servicing - General...
  • Page 3 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title Pages 24-30-00 Battery System - Description 24-30-00 Battery System - Maintenance 201-202 24-40-00 External Power - Maintenance 201-203 24-60-00 Electrical Load Distribution - Description 24-61-00 Circuit Breaker - Maintenance...
  • Page 4 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title Pages LANDING GEAR 32-00-00 Landing Gear - General 32-10-00 Main Gear - Description 32-10-00 Main Gear - Maintenance 201-202 32-20-00 Nose Gear - Description 32-20-00 Nose Gear - Maintenance...
  • Page 5 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title Pages STABILIZERS 55-00-00 Stabilizers - General 55-10-00 Horizontal Stabilizer - Maintenance 55-20-00 Elevator - Maintenance 201-203 55-30-00 Vertical Stabilizer - Maintenance 55-40-00 Rudder - Maintenance 201-202 WINDOWS...
  • Page 6 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title Pages ENGINE INDICATING 77-00-00 Engine Indicating - General 77-10-00 Power Indication - Maintenance 201-202 77-20-00 Temperature Indication - Maintenance EXHAUST 78-00-00 Exhaust - General 78-10-00 Exhaust - Maintenance...
  • Page 7 AQUILA AT01 Record of Revisions MAINTENANCE MANUAL RECORD OF REVISIONS Date Revision Date of Date Revision Date of Number Inserted Revision Inserted Number Revision 01.10.01 02.03.15 29.10.01 21.07.15 28.08.15 05.11.01 07.11.01 26.11.01 01.03.02 15.03.02 22.03.02 14.05.02 18.05.02 08.07.02 26.04.05 28.10.05 18.01.06...
  • Page 8 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 9 AQUILA AT01 Record of Temp. Revisions MAINTENANCE MANUAL RECORD OF TEMPORARY REVISIONS Temp. Revision Date of Date Page Number Revision Removed 05-20-00 p.4 24.01.13 19.03.13 05-10-00 p.1 & 2 11.06.14 28.08.15 05-20-00 p.7 14.08.14 28.08.15 76-10-00 p.203 & 204 12-14-00 p.301 27.04.15...
  • Page 10 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 11 AQUILA AT01 Highlights of Revisions MAINTENANCE MANUAL HIGHLIGHTS OF REVISIONS Revision Date of Revision Date of Reason for Revision Reason for Revision Number Revision Number Revision 30.10.13 FAA validation: description/maintenance of electrical system, avionics and structures revised; airworthiness limitations; 02.03.15...
  • Page 12 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 13 AQUILA AT01 List of Chapters MAINTENANCE MANUAL LIST OF EFFECTIVE CHAPTERS Chapter Title Date* GENERAL Table of Contents 28.08.15 Introduction 30.10.13 Airworthiness Limitations .03.15 Time Limits / Maintenance Checks 28.08.15 Dimensions and Areas .04.05 Lifting & Shoring .10.13 Leveling and Weighing .09.01...
  • Page 14 AQUILA AT01 List of Chapters MAINTENANCE MANUAL LIST OF EFFECTIVE CHAPTERS Chapter Title Date* POWER PLANT Power Plant .04.05 Ignition .10.01 Cooling System .04.05 Engine Controls .08.15 Engine Indicating .11.01 Exhaust .11.01 .11.01 Starting .11.01 Charts and Wiring Diagrams 30.04.08 * The date refers to the issue / revision date of the respective chapter.
  • Page 15 AQUILA AT01 MAINTENANCE MANUAL CHAPTER 5 TIME LIMITS / MAINTENANCE CHECKS...
  • Page 16 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 17 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL TABLE OF CONTENTS Chapter Section Title Subject Page TIME LIMITS / MAINTENANCE CHECKS - GENERAL ......05-00-00 Introduction 05-00-00 General Description 05-00-00 COMPONENT TIME LIMITS .................05-10-00 General 05-10-00 Component Time Limits 05-10-00 SCHEDULED MAINTENANCE CHECKS............05-20-00...
  • Page 18 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 19 TIME LIMITS / MAINTENANCE CHECKS - GENERAL Introduction This chapter provides scheduled and unscheduled maintenance checks and inspections, recommended by the type certificate holder AQUILA Aviation GmbH as well as the time limits for service life limited components and parts. General Description In the following, a brief description and intended purpose of each section of this chapter is given.
  • Page 20 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 21 Component Time Limits Under certain circumstances the replacement or overhaul of components may be required before the time limits listed below are reached. Replacement time limits, recommended by the type certificate holder AQUILA Aviation GmbH Chapter Component / Part Replacement Time...
  • Page 22 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Vendor Established Component Time Limits Chapter Component / Part Replacement Time Overhaul ELT battery Note 1 Fire extinguisher 10 years Note 4 Air Total Fire extinguisher 12 years ASPEN internal battery 800h or 3 years...
  • Page 23 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL NOTES: Note 1: Refer to manufacturer instructions for battery replacement time limits. Note 2: Refer to latest issue of the mt-propeller Service Bulletin No. 1.-( ), and to the mt-Propeller E-124 Operation and Installation Manual.
  • Page 24 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL...
  • Page 25 Annual inspections and 100 hour inspections on the AQUILA AT01 must include all inspection items as required by FAR 43, Appendix D, “Scope and detail of annual/100h inspections”.
  • Page 26 Airworthiness Directives - Verify all Airworthiness Directives have been complied with. Service Letters, Service Bulletins, and Service Information - Verify all AQUILA GmbH and suppliers Service Letters, Service Bulletins and Service Information have been complied with. Service time records, equipment list and weight and balance records - Check.
  • Page 27 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Pre-Inspection / Engine Ground Test (Cont.) Reference Interval Initials 100h other Engine and engine compartment - Clean R912* 12-20-00 1) for leakage check. Perform an engine test run as follows: R912* 12-20-00 8) Start engine and warm-up at 820 RPM for approx. 2 minutes, continue at 1030 RPM, duration depends on ambient temperature until oil temperature reaches 50°...
  • Page 28 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Engine Reference Interval Initials 100h other Engine cowling - Remove engine cowling. Check for cracks, overheated areas, deformation, loose or missing fasteners. Check condition of fire protect paint and heat resistance shielding. Engine oil change - Remove oil drain screw from oil tank.
  • Page 29 Check has to be carried out every 100 hours of operation or 12 month, whichever comes first. N/VFR equipped aircraft only. Page 5 If SB-AT01-025 or SB-AT01-029 (retrofit of a new cooling system) has been carried out. 05-20-00 28.08.15...
  • Page 30 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Engine (Cont.) Reference Interval Initials 100h other Alternator - Check attachment and V-belt tension. R912* 12-20-00 6) Inspect electrical connections. Spark plugs - Remove all spark plugs, check the heat range R912* 12-20-00 13) designation, clean, check electrode gap and adjust if necessary.
  • Page 31 Other external engine accessories - Inspect screws and nuts of all other external engine parts and accessories for tight fit. Inspect safety wiring if applicable, replace as necessary. Engine mounts (manufactured by ROTAX and AQUILA) - R912* 12-20-00 3) Check mounts for deformation, cracks, corrosion, SB-912-028 security and damage from heat.
  • Page 32 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Propeller Reference Interval Initials 100h other Spinner - Remove from aircraft and check for delamination 61-10-00 and cracks. Spinner plate - Check for cracks and fit. Blade root and hub area - Examine for oil and grease leaks.
  • Page 33 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Fuselage / Cabin (Cont.) Reference Interval Initials 100h other Canopy locking - Check the canopy locking mechanism 52-10-00 operates correctly. Check wear of parts. Check existence of the locking pin. The pin has to protrude the cover by approx.
  • Page 34 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Fuselage / Cabin (Cont.) Reference Interval Initials 100h other Elevator trim system - Check the actuator and the springs for security, wear and damage. Check safetying. Check electrical wiring for wear, insulation damage, and proper routing.
  • Page 35 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Fuselage / Cabin (Cont.) Reference Interval Initials 100h other Exterior / interior placards and markings - Check presence, 11-20-00 legibility, and security. 11-30-00 Wings, Ailerons, Flaps Reference Interval Initials 100h other Wings with winglets, ailerons, and flaps - Visual inspection for paint coat damage, dents, cracks, holes, distortion and other evidence of failure.
  • Page 36 Interval Initials 100h other Stall warning system - Check for condition and proper operation. For serial numbers from AT01-100 to AT01-126: 57-10-00 annual Bonding between wing spar and upper shell - Check SB-AT01-002 condition. Navigation / strobe lights - Check operation, condition 33-40-00 of glass, and security of attachments.
  • Page 37 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Empennage, Elevator, Rudder (Cont.) Reference Interval Initials 100h other Rudder - Remove rudder if there is noticeable play. 55-40-00 annual Examine the elevator actuation assembly inside the vertical stabilizer. Check for any damage, for correct installation and function and for security and wear.
  • Page 38 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Nose and Main Landing Gear (Cont.) Reference Interval Initials 100h other Wheel bearings - Clean and lubricate. 12-22-00 500h annual Wheel brakes - Clean. Apply brakes, examine system for leaks. 32-40-00 Inspect brake fluid carrying lines at the main landing gear for condition, leakage and security of attachment.
  • Page 39 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Electrical System / Avionics (Cont.) Reference Interval Initials 100h other Aspen EFD1000 system - Check all components and wiring for 34-25-00 annual damage, corrosion, proper operation and security of attachment. Perform bonding check. Return to Service...
  • Page 40 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL...
  • Page 41 Pre-flight checks are essential for flight safety as numerous accidents can be traced back to inadequate pre-flight checks. The scope of the pre-flight check is listed in the AQUILA AT01 Flight Manual, section 4. Post-Flight Check This check should be carried out after the final flight of the day. For the most part, it is a visual inspection.
  • Page 42 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 43 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL UNSCHEDULED MAINTENANCE CHECKS General Special checks are to be carried out when an incident has occurred that may have caused damage to the aircraft or impaired airworthiness. In addition, a 25-hour inspection must be carried out on new aircraft and its engine, on overhauled engines and after extensive airframe repairs.
  • Page 44 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL (3) Inspect nose landing gear. (a) Check wheel fairing for cracks, dents and delamination. (b) Inspect fairing mounts for cracks, distortion and other damage. (c) Check nose gear strut mount for deformation and cracks. Check nose gear strut journal bearing for proper operation and play.
  • Page 45 AQUILA AT01 MAINTENANCE MANUAL CHAPTER 76 ENGINE CONTROLS...
  • Page 46 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 47: Table Of Contents

    AQUILA AT01 Engine Controls MAINTENANCE MANUAL TABLE OF CONTENTS Chapter Section Title Subject Page Effectifity ENGINE CONTROLS - GENERAL ............76-00-00 Introduction 76-00-00 General Description 76-00-00 ENGINE CONTROLS - MAINTENANCE ..........76-00-00 General 76-00-00 Control Quadrant Disassembly/Assembly 76-00-00 Throttle Control Cable Removal/Installation...
  • Page 48 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 49: Engine Controls - General

    AQUILA AT01 Engine Controls MAINTENANCE MANUAL ENGINE CONTROLS - GENERAL Introduction This chapter describes and provides maintenance instructions for components and systems used to control the engine. General Description Engine controls include throttle, choke, propeller and carburetor heat. The primary engine controls, the throttle and propeller controls, employ conventional push-pull type levers and are connected to a control quadrant mounted on the center console.
  • Page 50 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 51: Engine Controls - Maintenance

    AQUILA AT01 Engine Controls MAINTENANCE MANUAL ENGINE CONTROLS - MAINTENANCE General For propeller speed control adjustment/test procedures, refer to 61-20-00. For carburetor heat control adjustment/test procedures, refer to 71-60-00. Control Quadrant Disassembly/Assembly For control quadrant disassembly/assembly, refer to figure 201.
  • Page 52 AQUILA AT01 Engine Controls MAINTENANCE MANUAL rear stop adjusting bolts Detail- Control Quadrant Assembly Figure 201 Page 202 76-00-00 28.08.15...
  • Page 53 AQUILA AT01 Engine Controls MAINTENANCE MANUAL Detail- Detail- Choke Control Assembly Figure 202 Page 203 76-00-00 28.08.15...

  • Page 54: Governor Control Cable Removal/Installation

    AQUILA AT01 Engine Controls MAINTENANCE MANUAL Governor Control Cable Removal/Installation Remove Governor Control Cable (1) Remove engine cowling (refer to 71-10-00). (2) Remove access panels 211 FT, 211 FB, 211 EC (refer to 25-12-00) in the cabin. (3) Disconnect governor control cable from governor control arm.

  • Page 55: Throttle Control Adjustment/Test

    AQUILA AT01 Engine Controls MAINTENANCE MANUAL Throttle Control Adjustment/Test Idle Speed Adjustment NOTE: Always perform idle speed adjustment at operating temperature of the engine. (1) Close idle mixture control screw by turning clockwise. (2) Open idle mixture control screw again 1.5 turns counterclockwise.
  • Page 56 AQUILA AT01 MAINTENANCE MANUAL...

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At01-100

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