Aquila AT01 Maintenance Manual
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Aquila AT01 Maintenance Manual

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See also: Owner's Manual , Flight Manual
A
MAINTENANCE MANUAL
This document is protected by copyright. All associated rights, in particular those of translation, reprinting, reproduction
by photo mechanical or similar means and storing in data processing facilities in whole or part are reserved.
The technical content of this document is approved under the authority of DOA ref. EASA.21J.025.
AQUILA Aviation GmbH
Flugplatz
14959 Schönhagen
AQUILA AT01
MAINTENANCE MANUAL
AQUILA AT01 (A210)
Doc.-No. MM-AT01-1020-100
Issued: September, 2001
AQUILA Aviation GmbH
Phone:++49 33 731 707 - 0
Fax:
++49 33 731 707 - 11
e-mail: kontakt@aquila-aviation.de

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  • Page 1 AQUILA AT01 AQUILA Aviation GmbH MAINTENANCE MANUAL MAINTENANCE MANUAL AQUILA AT01 (A210) Doc.-No. MM-AT01-1020-100 Issued: September, 2001 This document is protected by copyright. All associated rights, in particular those of translation, reprinting, reproduction by photo mechanical or similar means and storing in data processing facilities in whole or part are reserved.
  • Page 2 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 3 This Temporary Revision 4 contains an update to the Aquila AT01 Maintenance Manual relating to a new cooling system / coolant introduced with SB-AT01-029. It is valid in conjunction with the latest revision of the Aquila AT01 Maintenance Manual until the next revision of the affected chapters.
  • Page 5 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS Cha/Sec/Sub Title Pages TABLE OF CONTENTS INTRODUCTION LIST OF EFFECTIVE CHAPTERS AIRWORTHINESS LIMITATIONS 04-00-00 Airworthiness Limitations - General TIME LIMITS / MAINTENANCE CHECKS 05-00-00 Time Limits / Maintenance Checks - General...

  • Page 6: Table Of Contents

    AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title Pages PLACARDS AND MARKINGS 11-00-00 Placards and Markings - General 11-20-00 Exterior Placards and Markings 201-206 11-30-00 Interior Placards and Markings 201-208 SERVICING 12-00-00 Servicing - General...
  • Page 7 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title Pages 24-30-00 Battery System - Description 24-30-00 Battery System - Maintenance 201-202 24-40-00 External Power - Maintenance 201-203 24-60-00 Electrical Load Distribution - Description 24-61-00 Circuit Breaker - Maintenance...
  • Page 8 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title Pages LANDING GEAR 32-00-00 Landing Gear - General 32-10-00 Main Gear - Description 32-10-00 Main Gear - Maintenance 201-202 32-20-00 Nose Gear - Description 32-20-00 Nose Gear - Maintenance...
  • Page 9 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title Pages STABILIZERS 55-00-00 Stabilizers - General 55-10-00 Horizontal Stabilizer - Maintenance 55-20-00 Elevator - Maintenance 201-203 55-30-00 Vertical Stabilizer - Maintenance 55-40-00 Rudder - Maintenance 201-202 WINDOWS...
  • Page 10 AQUILA AT01 Table of Contents MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Cha/Sec/Sub Title Pages ENGINE INDICATING 77-00-00 Engine Indicating - General 77-10-00 Power Indication - Maintenance 201-202 77-20-00 Temperature Indication - Maintenance EXHAUST 78-00-00 Exhaust - General 78-10-00 Exhaust - Maintenance...
  • Page 11 AQUILA AT01 Record of Revisions MAINTENANCE MANUAL RECORD OF REVISIONS Date Revision Date of Date Revision Date of Number Inserted Revision Inserted Number Revision 01.10.01 02.03.15 29.10.01 21.07.15 28.08.15 05.11.01 29.02.16 07.11.01 26.11.01 01.03.02 15.03.02 22.03.02 14.05.02 18.05.02 08.07.02 26.04.05 28.10.05...
  • Page 12 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 13 AQUILA AT01 Record of Temp. Revisions MAINTENANCE MANUAL RECORD OF TEMPORARY REVISIONS Temp. Revision Date of Date Page Number Revision Removed 05-20-00 p.4 24.01.13 19.03.13 05-10-00 p.1 & 2 11.06.14 28.08.15 05-20-00 p.7 14.08.14 28.08.15 76-10-00 p.203 & 204 12-14-00 p.301 27.04.15...
  • Page 14 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 15: Airworthiness Limitations

    AQUILA AT01 Highlights of Revisions MAINTENANCE MANUAL HIGHLIGHTS OF REVISIONS Revision Date of Revision Date of Reason for Revision Reason for Revision Number Revision Number Revision 30.10.13 FAA validation: description/maintenance of electrical system, avionics and structures revised; airworthiness limitations; 02.03.15...
  • Page 16 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 17 AQUILA AT01 Introduction MAINTENANCE MANUAL INTRODUCTION General This maintenance manual provides to maintenance personnel all information necessary for the maintenance of the aircraft. It contains detailed descriptions of the systems, troubleshooting and maintenance practices. This handbook only contains maintenance practices to be carried out on the aircraft, e.g.
  • Page 18 AQUILA AT01 Introduction MAINTENANCE MANUAL Table 1 - List of Technical Publications (Cont.) Title Manual No. / Part No. Supplier G500 AML STC Installation Manual 190-01102-06 Garmin International Inc. Instructions for Continued Airworthiness 190-01102-00 Garmin International Inc. G500 PFD/MFD System...
  • Page 19 AQUILA AT01 Introduction MAINTENANCE MANUAL Table 1 - List of Technical Publications (Cont.) Title Manual No. / Part No. Supplier Pilot’s Guide 560-0403-01 Garmin AT Inc. SL30 NAV/COMM Installation Manual 560-0956-03 Garmin AT Inc. Model SL40 VHF COMM Transceiver Pilot’s Guide 560-0954-02 Garmin AT Inc.
  • Page 20 AQUILA AT01 Introduction MAINTENANCE MANUAL Structure of the Maintenance Manual The MM has been prepared in accordance with the Air Transport Association (ATA) Specification Number 100 for Manufacturer’s Technical Data. Classification of Subject Matter The MM is divided into 5 major sections. Each of these sections is sub-divided into chapters.
  • Page 21 AQUILA AT01 Introduction MAINTENANCE MANUAL (2) When the chapter/system element number is followed by zeros in the section/subsystem and subject/unit element number (28-00-00), the information is applicable to the entire system. (3) When the section/subsystem element number is followed by zeros in the subject/unit element number (28-20-00), the information is applicable to subsystem within the system.
  • Page 22 AQUILA AT01 Introduction MAINTENANCE MANUAL Record of Temporary Revisions Highlights of Revisions Introduction List of Effective Chapters (2) Each chapter begins with: Title Table of Contents Figures The figures within the sections of a chapter are numbered in accordance with the appropriate page number block.
  • Page 23 AQUILA AT01 Introduction MAINTENANCE MANUAL Effectivity This maintenance manual is "customized". It includes the following effectivity identification system to show modification and/or configuration differences. (1) The MM starts with a list of effective chapters. Each chapter is listed with date of issue or revision.
  • Page 24 AQUILA AT01 Introduction MAINTENANCE MANUAL (4) Incorporating revisions into the manual (a) In order to keep track of revisions and to facilitate the use of the manual, a revision always affects the entire chapter, i.e. all pages of a chapter have the same date of issue or revision and the entire chapter is replaced during a revision.

  • Page 25: Time Limits / Maintenance Checks

    AQUILA AT01 List of Chapters MAINTENANCE MANUAL LIST OF EFFECTIVE CHAPTERS Chapter Title Date* GENERAL Table of Contents 29.02.16 Introduction 30.10.13 Airworthiness Limitations .03.15 Time Limits / Maintenance Checks 28.08.15 Dimensions and Areas .04.05 Lifting & Shoring .10.13 Leveling and Weighing .09.01...
  • Page 26 AQUILA AT01 List of Chapters MAINTENANCE MANUAL LIST OF EFFECTIVE CHAPTERS Chapter Title Date* POWER PLANT Power Plant .04.05 Ignition .10.01 Cooling System .04.05 Engine Controls .08.15 Engine Indicating .11.01 Exhaust .11.01 .11.01 Starting .11.01 Charts and Wiring Diagrams 30.04.08 * The date refers to the issue / revision date of the respective chapter.
  • Page 27 AQUILA AT01 MAINTENANCE MANUAL CHAPTER 4 AIRWORTHINESS LIMITATIONS...
  • Page 28 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 29 AQUILA AT01 Airworthiness Limitations MAINTENANCE MANUAL RECORD OF REVISIONS - CHAPTER 4 Revision Date of Revised LBA Approval Number Revision Pages Signature Descriptions of Revisions and Date 14.09.01 Original Issue 20.06.02 LOEP 1st Revision Page 01 1st Revision Page 01 Revised Paragraph 2.B., 2.D.
  • Page 30 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 31 AQUILA AT01 Airworthiness Limitations MAINTENANCE MANUAL TABLE OF CONTENTS Chapter Section Title Subject Page AIRWORTHINESS LIMITATIONS - GENERAL ..........04-00-00 Introduction 04-00-00 Airworthiness Limitations 04-00-00 Page 1 04 - TOC 02.03.15...
  • Page 32 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 33 6000 h airframe of the AQUILA AT01 is limited to of flight time. An inspection program to reach an extension of replacement time can be obtained from AQUILA Aviation GmbH. NOTE: The life time limit of 6000 h of flight time will be kept for all models listed in the data sheet.
  • Page 34 / shades are Du Pont PUR EV310 Performance Coating / RAL 9001 and Du Pont PUR EV310 Performance Coating / RAL 9016. Before painting the aircraft with a different coating AQUILA Aviation GmbH must be contacted. For airplanes registered in Europe or countries where the EASA-TC has been accepted, approved shades are RAL 9001 and RAL 9016.
  • Page 35 AQUILA AT01 MAINTENANCE MANUAL CHAPTER 5 TIME LIMITS / MAINTENANCE CHECKS...
  • Page 36 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 37 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL TABLE OF CONTENTS Chapter Section Title Subject Page TIME LIMITS / MAINTENANCE CHECKS - GENERAL ......05-00-00 Introduction 05-00-00 General Description 05-00-00 COMPONENT TIME LIMITS .................05-10-00 General 05-10-00 Component Time Limits 05-10-00 SCHEDULED MAINTENANCE CHECKS............05-20-00...
  • Page 38 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 39 TIME LIMITS / MAINTENANCE CHECKS - GENERAL Introduction This chapter provides scheduled and unscheduled maintenance checks and inspections, recommended by the type certificate holder AQUILA Aviation GmbH as well as the time limits for service life limited components and parts. General Description In the following, a brief description and intended purpose of each section of this chapter is given.
  • Page 40 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 41 Component Time Limits Under certain circumstances the replacement or overhaul of components may be required before the time limits listed below are reached. Replacement time limits, recommended by the type certificate holder AQUILA Aviation GmbH Chapter Component / Part Replacement Time...
  • Page 42 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Vendor Established Component Time Limits Chapter Component / Part Replacement Time Overhaul ELT battery Note 1 Fire extinguisher 10 years Note 4 Air Total Fire extinguisher 12 years ASPEN internal battery 800h or 3 years...
  • Page 43 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL NOTES: Note 1: Refer to manufacturer instructions for battery replacement time limits. Note 2: Refer to latest issue of the mt-propeller Service Bulletin No. 1.-( ), and to the mt-Propeller E-124 Operation and Installation Manual.
  • Page 44 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL...
  • Page 45 Annual inspections and 100 hour inspections on the AQUILA AT01 must include all inspection items as required by FAR 43, Appendix D, “Scope and detail of annual/100h inspections”.
  • Page 46 Airworthiness Directives - Verify all Airworthiness Directives have been complied with. Service Letters, Service Bulletins, and Service Information - Verify all AQUILA GmbH and suppliers Service Letters, Service Bulletins and Service Information have been complied with. Service time records, equipment list and weight and balance records - Check.
  • Page 47 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Pre-Inspection / Engine Ground Test (Cont.) Reference Interval Initials 100h other Engine and engine compartment - Clean R912* 12-20-00 1) for leakage check. Perform an engine test run as follows: R912* 12-20-00 8) Start engine and warm-up at 820 RPM for approx. 2 minutes, continue at 1030 RPM, duration depends on ambient temperature until oil temperature reaches 50°...
  • Page 48 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Engine Reference Interval Initials 100h other Engine cowling - Remove engine cowling. Check for cracks, overheated areas, deformation, loose or missing fasteners. Check condition of fire protect paint and heat resistance shielding. Engine oil change - Remove oil drain screw from oil tank.
  • Page 49 Check has to be carried out every 100 hours of operation or 12 month, whichever comes first. N/VFR equipped aircraft only. Page 5 If SB-AT01-025 or SB-AT01-029 (retrofit of a new cooling system) has been carried out. 05-20-00 28.08.15...
  • Page 50 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Engine (Cont.) Reference Interval Initials 100h other Alternator - Check attachment and V-belt tension. R912* 12-20-00 6) Inspect electrical connections. Spark plugs - Remove all spark plugs, check the heat range R912* 12-20-00 13) designation, clean, check electrode gap and adjust if necessary.
  • Page 51 Other external engine accessories - Inspect screws and nuts of all other external engine parts and accessories for tight fit. Inspect safety wiring if applicable, replace as necessary. Engine mounts (manufactured by ROTAX and AQUILA) - R912* 12-20-00 3) Check mounts for deformation, cracks, corrosion, SB-912-028 security and damage from heat.
  • Page 52 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Propeller Reference Interval Initials 100h other Spinner - Remove from aircraft and check for delamination 61-10-00 and cracks. Spinner plate - Check for cracks and fit. Blade root and hub area - Examine for oil and grease leaks.
  • Page 53 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Fuselage / Cabin (Cont.) Reference Interval Initials 100h other Canopy locking - Check the canopy locking mechanism 52-10-00 operates correctly. Check wear of parts. Check existence of the locking pin. The pin has to protrude the cover by approx.
  • Page 54 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Fuselage / Cabin (Cont.) Reference Interval Initials 100h other Elevator trim system - Check the actuator and the springs for security, wear and damage. Check safetying. Check electrical wiring for wear, insulation damage, and proper routing.
  • Page 55 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Fuselage / Cabin (Cont.) Reference Interval Initials 100h other Exterior / interior placards and markings - Check presence, 11-20-00 legibility, and security. 11-30-00 Wings, Ailerons, Flaps Reference Interval Initials 100h other Wings with winglets, ailerons, and flaps - Visual inspection for paint coat damage, dents, cracks, holes, distortion and other evidence of failure.
  • Page 56 Interval Initials 100h other Stall warning system - Check for condition and proper operation. For serial numbers from AT01-100 to AT01-126: 57-10-00 annual Bonding between wing spar and upper shell - Check SB-AT01-002 condition. Navigation / strobe lights - Check operation, condition 33-40-00 of glass, and security of attachments.
  • Page 57 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Empennage, Elevator, Rudder (Cont.) Reference Interval Initials 100h other Rudder - Remove rudder if there is noticeable play. 55-40-00 annual Examine the elevator actuation assembly inside the vertical stabilizer. Check for any damage, for correct installation and function and for security and wear.
  • Page 58 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Nose and Main Landing Gear (Cont.) Reference Interval Initials 100h other Wheel bearings - Clean and lubricate. 12-22-00 500h annual Wheel brakes - Clean. Apply brakes, examine system for leaks. 32-40-00 Inspect brake fluid carrying lines at the main landing gear for condition, leakage and security of attachment.
  • Page 59 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Electrical System / Avionics (Cont.) Reference Interval Initials 100h other Aspen EFD1000 system - Check all components and wiring for 34-25-00 annual damage, corrosion, proper operation and security of attachment. Perform bonding check. Return to Service...
  • Page 60 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL...
  • Page 61 Pre-flight checks are essential for flight safety as numerous accidents can be traced back to inadequate pre-flight checks. The scope of the pre-flight check is listed in the AQUILA AT01 Flight Manual, section 4. Post-Flight Check This check should be carried out after the final flight of the day. For the most part, it is a visual inspection.
  • Page 62 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 63 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL UNSCHEDULED MAINTENANCE CHECKS General Special checks are to be carried out when an incident has occurred that may have caused damage to the aircraft or impaired airworthiness. In addition, a 25-hour inspection must be carried out on new aircraft and its engine, on overhauled engines and after extensive airframe repairs.
  • Page 64 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL (3) Inspect nose landing gear. (a) Check wheel fairing for cracks, dents and delamination. (b) Inspect fairing mounts for cracks, distortion and other damage. (c) Check nose gear strut mount for deformation and cracks. Check nose gear strut journal bearing for proper operation and play.
  • Page 65 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH CHAPTER 06 DIMENSIONS AND AREAS...
  • Page 66 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 67 AQUILA AT01 Dimensions and Areas MAINTENANCE MANUAL Aviation by Excellence GmbH TABLE OF CONTENTS Chapter Section Title Subject Page DIMENSIONS AND AREAS - GENERAL .............06-00-00 Introduction 06-00-00 General Description 06-00-00 AIRCRAFT DIMENSIONS AND AREAS............06-10-00 General 06-10-00 Dimensions and Areas 06-10-00...
  • Page 68 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 69 Introduction This chapter provides information about dimensions and control surface travel and tolerances of the AQUILA AT01. Furthermore, this chapter contains information about aircraft zoning, access and inspection plates. Dimensions are presented to aid the operator and/or maintenance personnel in ground handling the aircraft, e.g.
  • Page 70 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 71 AQUILA AT01 Dimensions and Areas MAINTENANCE MANUAL Aviation by Excellence GmbH AIRCRAFT DIMENSIONS AND AREAS General The wing and tail spans are measured parallel to the respective reverence level. Refer to Figure 1 for an illustration of aircraft dimensions. Dimensions and Areas...
  • Page 72 AQUILA AT01 Dimensions and Areas MAINTENANCE MANUAL Aviation by Excellence GmbH Horizontal Stabilizer and Elevator: Profile Fx 71/L150-30 Area (entire) 2,0 m² 21.64 ft² 0,68 m 2.24 ft Elevator Area 0,58 m² 6.28 ft² Up Travel 23 ° ±1,5 °...
  • Page 73 AQUILA AT01 Dimensions and Areas MAINTENANCE MANUAL Aviation by Excellence GmbH 2,3 (7.55) 1,68 (5.51) 7,3 (23,9) 10,3 (33,8) 2,0 (6,58) MAC 1,07 (3.52) MAC 0,68 (2.24) 3,0 (9.87) Aircraft Dimensions [ m (ft.)] Figure 1 Page 03 06-10-00 26.04.05...
  • Page 74 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 75 Aviation by Excellence GmbH AIRCRAFT ZONING General The AQUILA AT01 is divided into numbered zones to provide a method for locating components or parts throughout the aircraft. This Aircraft zoning corresponds to the usual standard. The zones are identified by a (3) three-digit number. The first digit in the sequence denotes the...
  • Page 76 AQUILA AT01 Dimensions and Areas MAINTENANCE MANUAL Aviation by Excellence GmbH (Interior) Instrument Panel Firewall Aircraft Zones Figure 1 Page 02 06-20-00 26.04.05...
  • Page 77 Aviation by Excellence GmbH ACCESS & INSPECTION PLATES General Accesses / inspection plates on the AQUILA AT01 are used to gain access to various systems, components and parts of structure during maintenance and for inspection. The access and inspection plates are designated logically.
  • Page 78 AQUILA AT01 Dimensions and Areas MAINTENANCE MANUAL Aviation by Excellence GmbH 610AB 510AB 210AB 520AB 620AB 610BB 510BB Access / Inspection Plates Figure 1 Page 02 06-30-00 26.04.05...
  • Page 79 AQUILA AT01 MAINTENANCE MANUAL CHAPTER 07 LIFTING AND SHORING...
  • Page 80 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 81 AQUILA AT01 Lifting and Shoring MAINTENANCE MANUAL TABLE OF CONTENTS Chapter Section Title Subject Page LIFTING AND SHORING - GENERAL............07-00-00 Introduction 07-00-00 General Description 07-00-00 JACKING......................07-10-00 General 07-10-00 Tools, Equipment and Material 07-10-00 Jacking 07-10-00 Hoisting 07-10-00 Page 1 07 - TOC...
  • Page 82 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 83 AQUILA AT01 Lifting and Shoring MAINTENANCE MANUAL LIFTING AND SHORING - GENERAL Introduction This chapter describes procedures used to jack the aircraft. The equipment required to jack the aircraft and the procedures to be followed are described. General Description In the following, a brief description and intended purpose of each section of this chapter is given.
  • Page 84 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 85 AQUILA AT01 Lifting and Shoring MAINTENANCE MANUAL JACKING General The aircraft is jacked at two points and supported at the tail. The jack points are located at the bottom of the fuselage root ribs (see figure 201). Special adapters must be installed prior to jacking.
  • Page 86 AQUILA AT01 Lifting and Shoring MAINTENANCE MANUAL (5) Remove tail stand. (6) Remove adapters from jack points. Hoisting Hoisting Procedure (1) The airplane may be lifted with a one metric ton (2205 lbs) hoist for maintenance purposes. The front sling is hooked to the two upper engine mount bars. The aft sling is positioned around the aft fuselage forward the vertical stabilizer.
  • Page 87 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH CHAPTER 08 LEVELING AND WEIGHING...
  • Page 88 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 89 AQUILA AT01 Leveling and Weighing MAINTENANCE MANUAL Aviation by Excellence GmbH TABLE OF CONTENTS Chapter Section Title Subject Page LEVELING AND WEIGHING - GENERAL..........08-00-00 Introduction 08-00-00 General Description 08-00-00 Weighing ......................08-10-00 General 08-10-00 Tools, Equipment and Material 08-10-00 Weighing Procedure 08-10-00 Leveling.......................08-20-00...
  • Page 90 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 91 AQUILA AT01 Leveling and Weighing MAINTENANCE MANUAL Aviation by Excellence GmbH LEVELING AND WEIGHING - GENERAL Introduction This chapter provides all the necessary information to properly level the aircraft and to prepare it for weighing. General Description In the following, a brief description and intended purpose of each section of this chapter is given.
  • Page 92 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 93 AQUILA AT01 Leveling and Weighing MAINTENANCE MANUAL Aviation by Excellence GmbH WEIGHING General For safety and in order to achieve the performances and flying characteristics, which are designed in the aircraft, it should be flown with the weight and center of gravity (C.G.) position within the approved operating range.
  • Page 94 AQUILA AT01 Leveling and Weighing MAINTENANCE MANUAL Aviation by Excellence GmbH AIRCRAFT WEIGHING REPORT MODEL: SERIAL NUMBER: REGISTRATION NUMBER: DATE: Data in accordance with Airplane Flight Manual Reference Datum: Leading edge of wing root rib. Horizontal reference line: Refer to 08-20-00 for information on longitudinal leveling.
  • Page 95 (floor). NOTE: The distances „D “ and „D / D “ must be measured on every weighing! Further information for computing the C. G. are contained in the AQUILA AT01 Airplane Flight Manual, section 6. Page 203 08-10-00 27.09.01...
  • Page 96 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 97 AQUILA AT01 Leveling and Weighing MAINTENANCE MANUAL Aviation by Excellence GmbH LEVELING General Before every weighing process, the aircraft is to be leveled. Tools, Equipment and Material Required in Quantity Equipment Parts No. Manufacturer Spirit level commercially at least 1m available (3.28 ft) length...
  • Page 98 AQUILA AT01 Leveling and Weighing MAINTENANCE MANUAL Aviation by Excellence GmbH Longitudinal Leveling Wedge Positioning Figure 201 Page 202 08-20-00 27.09.01...
  • Page 99 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH CHAPTER 09 TOWING AND TAXIING...
  • Page 100 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 101 AQUILA AT01 Towing and Taxiing MAINTENANCE MANUAL Aviation by Excellence GmbH TABLE OF CONTENTS Chapter Section Title Subject Page TOWING AND TAXIING - GENERAL ............09-00-00 Introduction 09-00-00 General Description 09-00-00 TOWING......................09-10-00 General 09-10-00 Tools, Equipment and Material 09-10-00 Towing Procedure 09-10-00 TAXIING ......................09-20-00...
  • Page 102 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 103 Aviation by Excellence GmbH TOWING AND TAXIING - GENERAL Introduction This chapter describes the towing procedure and the taxiing procedure for the AQUILA AT01. It contains instructions as to how the aircraft can be moved without a tow bar. General Description In the following, a brief description and intended purpose of each section of this chapter is given.
  • Page 104 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 105 AQUILA A. b. E. AG (Vehicle) Towing procedure Towing by Tow Bar The AQUILA AT01 is usually moved manually by means of a tow bar. The following technique should be kept: (1) Insert tow bar into nose wheel towing lugs. (2) Remove wheel chocks.
  • Page 106 AQUILA AT01 Towing and Taxiing MAINTENANCE MANUAL Aviation by Excellence GmbH (4) Release parking brake. (4) Remove wheel chocks. (5) Tow aircraft to desired location. (6) Chock the main wheels fore/aft as required. (7) If necessary install any rudder lock.
  • Page 107 The AQUILA AT01 is controlled with a steerable nose wheel linked through the rudder pedals and toe operated brakes during taxiing. While taxiing, the engine is to be operated as well as described in Section 4 of the AQUILA AT01 Airplane Flight Manual.
  • Page 108 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 109 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH CHAPTER 10 PARKING, MOORING, STORAGE AND RETURN TO SERVICE...
  • Page 110 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 111 AQUILA AT01 Parking, Mooring . . MAINTENANCE MANUAL Aviation by Excellence GmbH TABLE OF CONTENTS Chapter Section Title Subject Page PARKING, MOORING, STORAGE AND RETURN TO SERVICE - GENERAL ..............10-00-00 Introduction 10-00-00 General Description 10-00-00 PARKING ......................10-10-00 General 10-10-00 Parking 10-10-00 STORAGE ......................10-11-00...
  • Page 112 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 113 AQUILA AT01 Parking, Mooring . . MAINTENANCE MANUAL Aviation by Excellence GmbH PARKING, MOORING, STORAGE AND RETURN TO SERVICE - GENERAL Introduction This chapter provides instructions necessary to park and moor the aircraft. General description The chapter is subdivided into different sections in order to facilitate the location of required information the maintenance personnel.
  • Page 114 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 115 AQUILA AT01 Parking, Mooring . . MAINTENANCE MANUAL Aviation by Excellence GmbH PARKING General In order to protect the aircraft when it is parked in the open, the following parking instructions should be applied. The extent of the measures depends on park duration and weather conditions.
  • Page 116 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 117 AQUILA AT01 Parking, Mooring . . MAINTENANCE MANUAL Aviation by Excellence GmbH STORAGE Storage - up to 30 Days The following guidelines are applicable for situations in which the aircraft is not to be used for periods of time between 7 and 30 Days. They are meant to help prevent deterioration of the aircraft during periods of non-use.
  • Page 118 AQUILA AT01 Parking, Mooring . . MAINTENANCE MANUAL Aviation by Excellence GmbH (5) Brakes (a) Frequently apply brakes at least once week. (6) Pitot tube (a) Install a pitot head cover. (7) Ventilation of the aircraft (a) Ventilate aircraft well before store.
  • Page 119 Required in Quantity Equipment Parts No. Manufacturer 3.B. Ropes AQUILA A. b. E. AG 3.B. Tie-Down AQUILA A. b. E. AG Rings Mooring The aircraft has three tie-down points; two are located on the underside of the wings and the third is located on the lower fin.
  • Page 120 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 121 AQUILA AT01 Parking, Mooring . . MAINTENANCE MANUAL Aviation by Excellence GmbH RETURN TO SERVICE After Storage with Duration of 5 - 30 Days After storage with duration of between 5 and 30 days, the following procedures are necessary for...
  • Page 122 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 123 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH CHAPTER 11 PLACARDS AND MARKINGS...
  • Page 124 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 125 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH TABLE OF CONTENTS Chapter Section Title Subject Page PLACARDS AND MARKINGS - GENERAL ..........11-00-00 Introduction 11-00-00 General Description 11-00-00 EXTERIOR PLACARDS AND MARKINGS...........11-20-00 General 11-20-00 Tools, Equipment and Material...
  • Page 126 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 127 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH PLACARDS AND MARKINGS - GENERAL Introduction This chapter provides information about interior and exterior graphics, placards, labels and interior markings, their maintenance and repair. General Description Below a brief description and intended purpose of each section of this chapter is given.
  • Page 128 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 129 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH EXTERIOR PLACARDS AND MARKINGS General This section gives maintenance and care instructions for exterior graphics, markings, etc. Figure 201 shows the locations of the exterior placards and markings. Tools, Equipment and Material...
  • Page 130 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH (3) Test other cleaning agents on a small inconspicuous part of the graphic. (4) Do not allow fuel to spill on to graphics. If fuel spills on to graphics, wipe off with a cloth and rinse with water thoroughly.
  • Page 131 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH Note: Placards illustrated are not to scale. EN 228 SUPER EN 228 SUPER EN 228 SUPER plus EN 228 SUPER plus AVGAS 100 LL AVGAS 100 LL USABLE FUEL 54,8 Liters AUSFLIEGBAR 54,8 Liter (14.5 U.S.
  • Page 132 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH Note: Placards illustrated are not to scale. 2,5 bar 36 PSI Detail- 2,0 bar 30 PSI Detail- (roteMarkierung ( Red Jack Point Markings) Detail- der Aufbockpunkte) Jack Point Aufbockpunkt...
  • Page 133 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH Note: Placards illustrated are not to scale. Detail- NICHT BETRETEN Detail- NO STEP or PUSH Detail- NICHT SCHIEBEN Detail- NO PUSH Exterior Placards and Markings Figure 201 (Sheet 3)
  • Page 134 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH Note: Placards illustrated are not to scale. WINTER KIT MUST BE REMOVED ABOVE 15°C (59°F) WINTER KIT SHOULD BE INSTALLED BELOW 5°C (41°F) KÜHLERABDECKUNG OBERHALB 15°C (59°F) ENTFERNEN KÜHLERABDECKUNG UNTERHALB 5°C (41°F) INSTALLIEREN...
  • Page 135 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH INTERIOR PLACARDS AND MARKINGS General This section gives information about removal and installation of interior placards, markings etc. Figure 201 shows the aircraft interior placards and markings. If the information on the placard is no longer legible or the placard is partially destroyed or is no longer in place, it must be replaced.
  • Page 136 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH * Position of this placard can On the right side wall of the vary on the instrument panel. center pedestal adjacent to the adjusting knob. Interior Placards and Markings...
  • Page 137 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH Note: Placards illustrated are not to scale. Instru- Instru- Klappen- Flap FLARM FLARM mente 1 ments 1 steuerung Control Instru- Instru- Klappen Flap mente 2 ments 2 Motor Actuator...
  • Page 138 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH Note: Placards illustrated are not to scale. OIL TEMP. ÖLTEMPERATUR Detail- CYL. HEAD TEMP. ZYLINDERKOPFTEMP. Detail- HEIZUNG CABIN HEAT PULL ON ZIEHEN EIN Detail- VERGASERVORW. CARB. HEAT Detail- ZIEHEN EIN...
  • Page 139 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH Note: Placards illustrated are not to scale. KOPFLASTIG NOSE DOWN TRIMM- TRIM SCHALTER SWITCH SCHWANZLASTIG NOSE UP Detail- ÖLDRUCK Detail- OIL PRESS. PARKBREMSE PARKING BRAKE ZIEHEN EIN PULL SET...
  • Page 140 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH Note: Placards illustrated are not to scale. HYDRAULIKÖL HYD. BRAKE Detail- Detail- FLUID 4 FLUID 4) FLUID ( ! CAUTION ! ! ACHTUNG ! Kein Flugmotorenöl einfüllen. DO NOT use aviation grade oil...
  • Page 141 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH Note: Placards illustrated are not to scale. MANÖVERGESCHWINDIGKEIT MANEUVERING SPEED V =112 kts V =112 kts Detail- Reise CRUISE Start Landung Landing Detail- Lande- Landing ALT / BAT GEN / BAT...
  • Page 142 AQUILA AT01 Placards and Markings MAINTENANCE MANUAL Aviation by Excellence GmbH Note: Placards illustrated are not to scale. ! ACHTUNG ! ! CAUTION ! Keine Automobilbremsflüssigkeit DO NOT use automotive verwenden. brake fluid. Siehe Flughandbuch Refer to POH Detail- GPS FOR VFR NAVIGATION ONLY...
  • Page 143 AQUILA AT01 MAINTENANCE MANUAL CHAPTER 12 SERVICING...
  • Page 144 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 145: Replenishing - Description

    AQUILA AT01 Servicing MAINTENANCE MANUAL TABLE OF CONTENTS Chapter Section Title Subject Page SERVICING - GENERAL..................12-00-00 Introduction 12-00-00 General Description 12-00-00 REPLENISHING - DESCRIPTION..............12-10-00 General 12-10-00 Fuel 12-10-00 Engine Oil 12-10-00 Hydraulic Fluid 12-10-00 FUEL - SERVICING...................12-11-00 General 12-11-00 Safety and Maintenance Precautions...
  • Page 146 AQUILA AT01 Servicing MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Chapter Section Title Subject Page BATTERY - SERVICING ...................12-17-00 General 12-17-00 Battery Servicing 12-17-00 SCHEDULED SERVICING - DESCRIPTION ..........12-20-00 General 12-20-00 LUBRICANTS - DESCRIPTION..............12-21-00 General 12-21-00 Service Notes 12-21-00 Definition of „As Needed“...
  • Page 147 AQUILA AT01 Servicing MAINTENANCE MANUAL SERVICING - GENERAL Introduction This chapter gives information on the replenishment of fluids and the lubrication of components. The chapter also contains instructions required to carry out scheduled servicing. General Description The chapter is designed to help authorized personnel to correctly service the aircraft.
  • Page 148 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 149 29.0 Unusable fuel 10,4 Fuel Specification The following fuel is approved for use in the AQUILA AT01. The minimum RON should be 95. EN 228 Super (Premium) EN 228 Super plus (Premium plus) AVGAS 100 LL (Grade ASTM-D910, blue color)
  • Page 150 AQUILA AT01 Servicing MAINTENANCE MANUAL Engine Oil Engine Oil Capacity Liters U.S. Quarts Engine oil capacity 3.17 Initial filling 3.70 Minimum 2.11 Oil Specification CAUTION: DO NOT USE AVIATION GRADE ENGINE OIL. IF MORE THAN 30% OF OPERATION HOURS HAVE BEEN FLOWN WITH LEADED FUEL (E.G.
  • Page 151 AQUILA AT01 Servicing MAINTENANCE MANUAL FUEL - SERVICING General Fuel Tanks (1) The aircraft is equipped with two integral wing fuel tanks. The fuel tanks are located inside each wing between the front and rear spars. Each fuel tank has a filler cap on the top wing surface.
  • Page 152 AQUILA AT01 Servicing MAINTENANCE MANUAL Maintenance Precautions (1) Use designated equipment for fuel loading / unloading to prevent contamination. (2) Only use approved anti-icing additive. (3) Blend fuel in accordance with prescribed procedures. (4) Document all fuel blending. Fueling and Defueling Fueling (1) Move aircraft to a designated fuel loading / fuel unloading area.
  • Page 153 AQUILA AT01 Servicing MAINTENANCE MANUAL ENGINE OIL - SERVICING General This chapter provides information for checking and changing engine oil. The oil filler cap of the oil tank is located on the right (starboard) side of the engine behind cylinder no. 3. It is accessible by opening the oil access plate on the upper cowling. The oil filler cap has a dipstick with min - max markings to check oil level.
  • Page 154 AQUILA AT01 Servicing MAINTENANCE MANUAL CAUTION: UNDER SEVERE OPERATING CONDITIONS, THE FREQUENCY OF OIL CHANGES MUST BE INCREASED REGARDLESS OF THE TYPE OF FUEL USED (MOGAS OR AVGAS). Oil Change Intervals (1) Under normal operating conditions, oil must be changed every 100 hours.

  • Page 155: Induction Air Filter - Servicing

    AQUILA AT01 Servicing MAINTENANCE MANUAL INDUCTION AIR FILTER - SERVICING General The air filter in the air induction system keeps dust and dirt particles from entering the system. It is located in the air filter box on the left inside of lower cowling.
  • Page 156 AQUILA AT01 MAINTENANCE MANUAL Page 302 12-13-00 12.04.00...

  • Page 157: Cooling System - Servicing

    75-20-00. Coolant There are two different cooling systems possible on the AQUILA AT01 each requiring a different coolant. The standard cooling system of the AQUILA AT01 (combined water / oil radiator) must only be operated with waterless coolant based on propylene glycol. If SB-AT01-029 has been carried out (installation of the AT01-100 cooling system with separate water and oil radiators) only conventional coolant based on ethylene glycol with 50% water content must be used.
  • Page 158 AQUILA AT01 Servicing MAINTENANCE MANUAL NOTE: This type of coolant must be used if SB-AT01-029 has been carried out and the standard AQUILA AT01 cooling system has been replaced by the AT01-100 cooling system with separate water and oil radiators. CAUTION: ENSURE THAT ONLY ANTIFREEZE CONCENTRATE CONTAINING ADDITIVES AGAINST CORROSION FOR LIGHT METAL ENGINES IS USED.

  • Page 159: Brake System - Servicing

    AQUILA AT01 Servicing MAINTENANCE MANUAL BRAKE SYSTEM - SERVICING General Ground service for the brake system is limited to the replenishment of brake fluid. The brake fluid reservoir is located at the upper left firewall in the engine compartment. Replenishing...
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  • Page 161: Tires - Servicing

    AQUILA AT01 Servicing MAINTENANCE MANUAL TIRES - SERVICING General The landing gear is equipped with 5.00-5 tires. Required tire pressure is: (a) Main gear tire: 2,5 bar (36 psi) (b) Nose gear tire: 2,0 bar (29 psi) Checking tire pressure regularly is the most important preventive measure in tire service.
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  • Page 163: Battery - Servicing

    AQUILA AT01 Servicing MAINTENANCE MANUAL BATTERY - SERVICING General The battery should be serviced every 100 hours. In the case of heavy-duty operation or operation in cold regions, service intervals should be shorter. For procedures on how to remove and install the battery, refer to 24-30-00.
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  • Page 165: Scheduled Servicing - Description

    AQUILA AT01 Servicing MAINTENANCE MANUAL SCHEDULED SERVICING - DESCRIPTION General This section provides instructions necessary to carry out scheduled servicing, such as the periodic lubrication of aircraft components; external and internal cleaning. Service intervals are also provided. This section does not include lubrication procedures required to complete maintenance measures.
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  • Page 167: Lubricants - Description

    AQUILA AT01 Servicing MAINTENANCE MANUAL LUBRICANTS - DESCRIPTION General This section assists with the selection of proper lubricants used to maintain the aircraft. To ensure a long service life of the lubricated components, it is recommended to always pure and authorized lubricants.
  • Page 168 AQUILA AT01 Servicing MAINTENANCE MANUAL MIL-L-7870 Oil, general purpose VV-P-236 Technical petrolatum SS-G-659 Powdered graphite MIL-G-21164 Grease, molybdenum disulfide, for high and low temperatures VV-L-800 Light oil Recommended Lubricants Abbrevation Product Manufacturer AeroShell Grease 22 Shell Oil Company AeroShell Grease 33ms...
  • Page 169 AQUILA AT01 Servicing MAINTENANCE MANUAL LUBRICATION - SERVICING General This section contains information on lubrication intervals for components or parts. Lubrication Chart Figure 201 shows the location of components or parts to be regularly lubricated. The following chart contains detailed information about the lubrication interval, the recommended lubricant and the dispensing equipment.
  • Page 170 AQUILA AT01 Servicing MAINTENANCE MANUAL Lubrication Chart Figure 301 (1) Page 302 12-22-00 30.10.13...
  • Page 171 AQUILA AT01 Servicing MAINTENANCE MANUAL ACCESS ZONE INDEX ITEM LUBE TYPE (APPL.) INTERVAL PLATE 721, Main wheel bearings 500 h or GR (Hand) Nose wheel bearings annual Battery terminals PL (Hand) 100 h annual or Brake anchor bolts Silicone spray...
  • Page 172 AQUILA AT01 MAINTENANCE MANUAL Page 304 12-22-00 12.04.00...
  • Page 173 AQUILA AT01 Servicing MAINTENANCE MANUAL AIRCRAFT EXTERIOR - CLEANING AND CARE General The good flight performance of the aircraft is achieved due to the modern construction and the use of specific materials. For efficient laminar flow, a clean surface is very important. Therefore, one should always keep the entire aircraft clean, but especially the leading edges of the wing.
  • Page 174 AQUILA AT01 Servicing MAINTENANCE MANUAL Cleaning and Care of the Aircraft Exterior Surfaces Procedure for cleaning the exterior surface of the aircraft (1) Park the aircraft in a hangar or in the shadows, avoid places with a lot of dust caused by wind or vehicles.
  • Page 175 AQUILA AT01 Servicing MAINTENANCE MANUAL Cleaning the Engine Safety and Maintenance Precautions (1) The engine should be cleaned during every 100-hour inspection. (2) Handle chemical cleaners and solvents with caution. Always read the manufacturer ’s instruction and follow them carefully (3) Cleaning should be performed in the open air or in a well ventilated hangar.
  • Page 176 AQUILA AT01 Servicing MAINTENANCE MANUAL CAUTION: DO NOT ROTATE THE PROPELLER CLOCKWISE. (11) Before starting the engine, rotate the propeller by hand no less than five complete revolutions. Cleaning and Care of the Propeller Clean propeller if necessary with any car wash solution or equivalent. This should be done at least every 50 hours.
  • Page 177 AQUILA AT01 Servicing MAINTENANCE MANUAL AIRCRAFT INTERIOR - CLEANING AND CARE General This section provides the information required to clean the aircraft interior properly. Several recommended types of cleaning agents for different materials and the relevant cleaning and care procedures are also described below.
  • Page 178 AQUILA AT01 Servicing MAINTENANCE MANUAL Blot up any liquid spilled promptly with an absorbent tissue or cloth. Press the blotting material firmly against the upholstery and hold for several seconds. Continue blotting until no more liquid is absorbed. Scrape off sticky materials cautiously with a dull knife, then clean area as required.

  • Page 179: Unscheduled Servicing

    AQUILA AT01 Servicing MAINTENANCE MANUAL UNSCHEDULED SERVICING General This section contains those instructions necessary to carry out unscheduled servicing, for example removing ice and snow from a parked aircraft. Removing Snow and Ice CAUTION: DO NOT REMOVE SNOW AND ICE FROM SURFACES USING SHARP-EDGED INSTRUMENTS.
  • Page 180 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 181 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH CHAPTER 20 STANDARD PRACTICES - AIRFRAME...
  • Page 182 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...

  • Page 183: Fastener Identification And Torque Data

    AQUILA AT01 Standard Practices MAINTENANCE MANUAL Aviation by Excellence GmbH TABLE OF CONTENTS Chapter Section Title Subject Page STANDARD PRACTICES AIRFRAME - GENERAL........20-00-00 Introduction 20-00-00 General Description 20-00-00 FASTENER IDENTIFICATION AND TORQUE DATA .......20-10-00 General 20-10-00 Bolt Types 20-10-00 Torques 20-10-00 CONVERSION DATA..................20-11-00...
  • Page 184 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 185 Maintenance procedures which are unique to a specific system / component / part are described in the corresponding chapter. As far as the maintenance of the AQUILA AT01 is concerned, there are no standard practices or relevant safety regulations, which require special knowledge other than that which is commonly expected for the maintenance of small aircraft.
  • Page 186 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...

  • Page 187: Fastener Identification And Torque Data

    DEVICE FOR EVERY FASTENER IS APPLIED. Bolt Types The bolts used in the AQUILA AT01 fulfill AN, MS, LN and DIN specifications. They can be identified by code marking(s) on the bolt heads. These markings generally denote the material of which the bolt is made, whether the bolt is a standard type or a special purpose bolt, and sometimes include the manufacturer.
  • Page 188 AQUILA AT01 Standard Practices MAINTENANCE MANUAL Aviation by Excellence GmbH Torques NOTE: When a specific torque is not provided in the maintenance instructions contained in this Maintenance Manual, use the standard torque patterns shown in table 201. A correct torque application is very important. Undertorque can result in unnecessary wear of nuts and bolts, as well as the parts they secure.
  • Page 189 AQUILA AT01 Standard Practices MAINTENANCE MANUAL Aviation by Excellence GmbH Table 201: Standard Torques DIN and LN specifications Torque values Torque values Thread size in.lb. 15.9 31.9 56.6 141.6 283.2 NOTE: Castellated nuts (DIN 935, 937) 531.1 should be finger tightened.
  • Page 190 AQUILA AT01 Standard Practices MAINTENANCE MANUAL Aviation by Excellence GmbH 1. Variant - The adapter increases the effective length of the torque wrench. adapter drive centerline handgrip centerline wrench drive centerline T x L Y = Apparent (indicated) torque Formula:...
  • Page 191 AQUILA AT01 Standard Practices MAINTENANCE MANUAL Aviation by Excellence GmbH CONVERSION DATA General This chapter is designed to assist the operator with the conversion of commonly used measuring units found in this manual from Imperial, US and metric measuring systems.
  • Page 192 AQUILA AT01 Standard Practices MAINTENANCE MANUAL Aviation by Excellence GmbH (3) Cubic measures Tab. 3 - Conversion of cubic measures Unit m³ Cu. in. Cu. ft. Imp.-Gallons U.S.-Gallons 1 Liter 0,001 61,03 0,05332 0,22 0,2642 1 m³ 1000 61023 35,315...
  • Page 193 AQUILA AT01 Standard Practices MAINTENANCE MANUAL Aviation by Excellence GmbH Equivalents for Standard Values For conversion data to convert standard drill sizes to inch and millimeter equivalents refer to Fig. 1. Drill Drill Drill 0,34 0,0135 1,85 0,0730 4,09 0,1610...
  • Page 194 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 195 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH CHAPTER 21 VENTILATION AND HEATING...
  • Page 196 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...

  • Page 197: Fresh Air Distribution - Description

    AQUILA AT01 Ventilation and Heating MAINTENANCE MANUAL Aviation by Excellence GmbH TABLE OF CONTENTS Chapter Section Title Subject Page VENTILATION AND HEATING - GENERAL..........21-00-00 Introduction 21-00-00 General Description 21-00-00 FRESH AIR DISTRIBUTION - DESCRIPTION ..........21-20-00 General 21-20-00 Description and Operation 21-20-00 FRESH AIR DISTRIBUTION - MAINTENANCE PRACTICES ....21-20-00...
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  • Page 199 AQUILA AT01 Ventilation and Heating MAINTENANCE MANUAL Aviation by Excellence GmbH AIR-CONDITIONING - GENERAL Introduction This chapter describes those systems and components, which furnish a means of heating and ventilating the cabin. General Description Fresh air for ventilation comes through air intakes and adjustable eyeball ventilators into the cabin.
  • Page 200 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 201 AQUILA AT01 Ventilation and Heating MAINTENANCE MANUAL Aviation by Excellence GmbH FRESH AIR DISTRIBUTION - DESCRIPTION General Fresh air with outside temperature for ventilation and heated fresh air for heating and windshield defrosting can reach the cabin. The amount of fresh air can be regulated.
  • Page 202 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 203 AQUILA AT01 Ventilation and Heating MAINTENANCE MANUAL Aviation by Excellence GmbH FRESH AIR DISTRIBUTION MAINTENANCE PRACTICES General Maintenance is limited to removal and installation of the components. Eyeball Ventilators Removal/Installation NOTE: Removal of the left and right eyeball ventilator is typical.
  • Page 204 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...

  • Page 205: Heating - Maintenance

    AQUILA AT01 Ventilation and Heating MAINTENANCE MANUAL Aviation by Excellence GmbH HEATING - MAINTENANCE PRACTICES General Fresh air is heated up by passing the heat exchanger at the engine. The heat exchanger consists of a shroud, which is set around the exhaust muffler. Flexible ducts are connected to the heat exchanger for air entering and air exiting.
  • Page 206 AQUILA AT01 MAINTENANCE MANUAL Aviation by Excellence GmbH...
  • Page 207 AQUILA AT01 MAINTENANCE MANUAL CHAPTER 23 COMMUNICATIONS...
  • Page 208 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 209 AQUILA AT01 Communications MAINTENANCE MANUAL TABLE OF CONTENTS Chapter Section Title Subject Page Effectivity COMMUNICATIONS - GENERAL ............23-00-00 Introduction 23-00-00 General Description 23-00-00 SPEECH COMMUNICATION - DESCRIPTION ......23-10-00 Bendix/King KX 125 Introduction 23-10-00 Bendix/King KX 125 Description and Operation 23-10-00 Bendix/King KX 125 SPEECH COMMUNICATION - MAINTENANCE......23-10-00...
  • Page 210 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 211 AQUILA AT01 Communications MAINTENANCE MANUAL COMMUNICATIONS - GENERAL Introduction This chapter describes and provides maintenance instructions for components and systems used to communicate between occupants of the aircraft and between the aircraft and other aircraft or ground stations. Technical publications available from the manufacturer or vendor of the various components and systems, which are not covered in this manual, must be utilized as necessary for the maintenance of those components and systems.
  • Page 212 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 213 MHz range. The smaller knob adjusts the frequency in the KHz range, in 50Khz increments. If the knob is pulled, one can also adjust the frequency in 25 kHz steps. (2) Up to S/N AT01-164: The VHF COM antenna is mounted to the bottom of the fuselage, behind the baggage compartment.
  • Page 214 AQUILA AT01 Communications MAINTENANCE MANUAL NAV information NAV frequency COMM frequency window window window KX 125 TSO BENDIX / KING FLAG COMM PULL PULL MODE PULL PULL IDENT TEST COMM frequency transfer button Allen bolt hole COMM volume / COMM frequency...
  • Page 215 AQUILA AT01 Communications MAINTENANCE MANUAL SPEECH COMMUNICATION – MAINTENANCE General The scope of maintenance is limited to the removal and installation of system components. For further information, refer to Bendix/King KX 125 Maintenance Manual, P/N 5006-05335-0001, latest revision, as well as any other appropriate manufacturer publications. For overhaul and repair, the manufacturer of the equipment has to be consulted.
  • Page 216 AQUILA AT01 Communications MAINTENANCE MANUAL Install Antenna CAUTION: WIRING MUST NOT INTERFERE WITH THE OPERATION OF MOVEABLE AIRCRAFT COMPONENTS. (1) Position antenna with gasket to fuselage. (2) Install mounting plate from inside the fuselage. (3) Secure antenna base to fuselage using screws, nuts and washers. Reinstall ground wire.
  • Page 217 VHF communications transmissions within a frequency range of 118.000 MHz to 136.975 MHz in 25.0 kHz steps (760 channels) or for use in Europe in 8.33 kHz steps (2280 channels). (2) Up to S/N AT01-164: The VHF COM antenna is mounted to the bottom of the fuselage, behind the baggage compartment.
  • Page 218 AQUILA AT01 Communications MAINTENANCE MANUAL GNS 430 unit jackscrew access hole GTN 650 unit jackscrew access hole GNS 430, GTN 650 Front View Figure 1 EFFECTIVITY Page 2 Aircraft equipped with Garmin 23-10-00 GNS 430(W) / GNS 530(W) / GTN 650...
  • Page 219 AQUILA AT01 Communications MAINTENANCE MANUAL SPEECH COMMUNICATION – MAINTENANCE General The scope of maintenance is limited to the removal and installation of the components. For removal and installation procedures for the GNS 430(W) / GNS 530(W) / GTN 650 GPS antenna, refer to 34-40-00.
  • Page 220 AQUILA AT01 Communications MAINTENANCE MANUAL Install Antenna CAUTION: WIRING MUST NOT INTERFERE WITH THE OPERATION OF MOVEABLE AIRCRAFT COMPONENTS. (1) Position antenna with gasket to fuselage. (2) Install mounting plate from inside the fuselage. (3) Secure antenna base to fuselage using screws, nuts and washers. Reinstall ground wire.
  • Page 221 (2) Up to S/N AT01-164: The VHF COM antenna is mounted to the bottom of the fuselage, behind the baggage compartment.
  • Page 222 AQUILA AT01 Communications MAINTENANCE MANUAL transmit function to/from annunciator annunciators indication active standby standby Graphic large outer frequency symbol frequency Bearing photocell knob SL30 118.00 s136.00 PULL SQUELCH COM NAV power / frequency ident enter small inner volume / flip/flop...
  • Page 223 AQUILA AT01 Communications MAINTENANCE MANUAL SPEECH COMMUNICATION – MAINTENANCE General The scope of maintenance is limited to the removal and installation of system components. For further information, refer to Garmin SL30 NAV/COM Installation Manual, P/N 560-0404-03, latest revision, or Garmin SL40 VHF COM Installation Manual, P/N 560-0956-03, latest revision, as well as any other appropriate manufacturer publications.
  • Page 224 AQUILA AT01 Communications MAINTENANCE MANUAL Install Antenna CAUTION: WIRING MUST NOT INTERFERE WITH THE OPERATION OF MOVEABLE AIRCRAFT COMPONENTS. (1) Position antenna with gasket to fuselage. (2) Install mounting plate from inside the fuselage. (3) Secure antenna base to fuselage using screws, nuts and washers. Reinstall ground wire.
  • Page 225 AQUILA AT01 Communications MAINTENANCE MANUAL AUDIO INTEGRATING - MAINTENANCE General This section covers that portion of the system which controls the output of the communication and navigation receivers to crew member headphones and speakers, and the output of the crew member microphones to the communication transmitters.
  • Page 226 AQUILA AT01 Communications MAINTENANCE MANUAL Audio Control Unit Removal/Installation Remove Audio Control Unit (1) Ensure electrical power to aircraft is OFF. (2) Disconnect the plug at the back of the audio control unit. (3) Remove control knob caps o n the front panel of the audio control unit (4) Loosen and remove nuts attaching audio control unit on the left side to mounting bracket.
  • Page 227 AQUILA AT01 Communications MAINTENANCE MANUAL AUDIO INTEGRATING - MAINTENANCE General This section covers that portion of the system which controls the output of the communication and navigation receivers to crew member headphones and speakers, and the output of the crew member microphones to the communication transmitters.
  • Page 228 AQUILA AT01 Communications MAINTENANCE MANUAL MKR/BCN A O M TEST NAV1 NAV2 COM1 COM2 COM3 MUTE SPKR PILOT COM1 COM2 COM3 CABIN AUDIO ICS ISOLATION OFF/ PULL SENS PASS CREW COPILOT PILOT jackscrew access hole jackscrew access hole GMA 340 / GMA 350 Audio Panel, Front View...
  • Page 229 AQUILA AT01 MAINTENANCE MANUAL CHAPTER 24 ELECTRICAL POWER...
  • Page 230 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 231: Alternator System - Description

    AQUILA AT01 Electrical Power MAINTENANCE MANUAL TABLE OF CONTENTS Chapter Section Title Subject Page Effectivity ELECTRICAL POWER - GENERAL ...............24-00-00 Introduction 24-00-00 General Description 24-00-00 ELECTRICAL POWER - TROUBLESHOOTING.........24-00-00 Troubleshooting 24-00-00 ALTERNATOR SYSTEM - DESCRIPTION ............24-20-00 Introduction 24-20-00 Description and Operation 24-20-00 ALTERNATOR SYSTEM - MAINTENANCE ..........24-20-00...
  • Page 232 AQUILA AT01 Electrical Power MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Chapter Section Title Subject Page Effectivity ELECTRICAL SYSTEM WIRING - MAINTENANCE........24-97-00 General 24-97-00 Splicing 24-97-00 Wire Replacement 24-97-00 Page 2 24 - TOC 30.10.13...
  • Page 233 AQUILA AT01 Electrical Power MAINTENANCE MANUAL ELECTRICAL POWER - GENERAL Introduction This chapter describes the units and components, which generate, control and supply AC and DC electrical power for other systems. General Description The aircraft is equipped with a 12V DC electrical system. It is powered by a belt driven 600W alternator and a 12V battery which is installed on the front-right side of the firewall.
  • Page 234 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 235 AQUILA AT01 Electrical Power MAINTENANCE MANUAL ELECTRICAL POWER - TROUBLESHOOTING Troubleshooting If a power problem or a complete blackout occurs, first check all connections to the components and the circuit breakers. Troubleshooting Chart: TROUBLE POSSIBLE CAUSE REMEDY No alternator ALT 1 switch OFF Turn switch ON.
  • Page 236 AQUILA AT01 Electrical Power MAINTENANCE MANUAL If a voltage reading is obtained, replace battery relay. Defective wiring or electrical Step 5: connection between battery With switch BAT in ON position, relay and starter relay. measure voltage between starter side relay terminal, and starter relay.

  • Page 237: Alternator System - Description

    AQUILA AT01 Electrical Power MAINTENANCE MANUAL ALTERNATOR SYSTEM - DESCRIPTION Introduction The alternator system supplies the electrical equipment with electrical power when the engine is running and is the main current source in the power supply design. The alternator system consists of the following components:...
  • Page 238 AQUILA AT01 Electrical Power MAINTENANCE MANUAL warning light “ALT 1” circuit breaker “Warning Lights” external alternator circuit breaker “ALT 1” circuit breaker “ALT 1 Excitation” ALT 1 External Alternator System (Schematic) Figure 1 warning light “ALT 2” ROTAX circuit breaker internal alternator “Warning Lights”...
  • Page 239 AQUILA AT01 Electrical Power MAINTENANCE MANUAL ALTERNATOR SYSTEM - MAINTENANCE General Maintenance is limited to the removal and installation of the (external) alternator, drive belt and rectifier-regulator unit (only Night-VFR equipped aircraft). Refer to the appropriate ROTAX publications for maintenance procedures on the internal alternator.
  • Page 240 AQUILA AT01 Electrical Power MAINTENANCE MANUAL Detail- External Alternator Installation Figure 201 Page 202 24-20-00 30.10.13...
  • Page 241 AQUILA AT01 Electrical Power MAINTENANCE MANUAL (4) Cut safety wire and loosen adjusting bolt and alternator mounting bolts. (5) Slip drive belt off alternator pulley. (6) Remove propeller (refer to 61-10-00). (7) Remove alternator drive belt. Install Alternator Drive Belt (1) Install alternator drive belt around drive pulley.
  • Page 242 AQUILA AT01 Electrical Power MAINTENANCE MANUAL “Nordlock” washer Detail- nut M8 (2ea) rectifier-regulator unit Detail- “Nordlock” washer (4ea) bolt M8x20 (2ea) Rectifier-Regulator Unit Installation ( Night-VFR equipped aircraft only) Figure 202 Page 204 24-20-00 30.10.13...

  • Page 243: Battery System - Description

    AQUILA AT01 Electrical Power MAINTENANCE MANUAL BATTERY SYSTEM - DESCRIPTION Introduction The battery system supplies power to the electrical equipment if the alternator fails. It represents the auxiliary power source in supply design. The battery system consists of the following components:...
  • Page 244 AQUILA AT01 Electrical Power MAINTENANCE MANUAL BATTERY SYSTEM (SCHEMATIC) to aircraft bus bar circuit breaker “Battery” AMPS ALT 1 ammeter DC VOLTS voltmeter to clock, firewall battery- relay battery Battery System (Schematic) Figure 1 Page 2 24-30-00 30.10.13...
  • Page 245 AQUILA AT01 Electrical Power MAINTENANCE MANUAL BATTERY SYSTEM - MAINTENANCE General CAUTION: ALWAYS DISCONNECT THE BATTERY BEFORE DOING ANY MAINTENANCE ON THE ELECTRICAL SYSTEM. DISCONNECT THE NEGATIVE LEAD FIRST. RECONNECT THE NEGATIVE LEAD LAST. SECURE THE BATTERY LEADS FROM ACCIDENTAL CONNECTION DURING MAINTENANCE WORKS.
  • Page 246 AQUILA AT01 Electrical Power MAINTENANCE MANUAL (3) Reconnect battery (refer to 24-30-00). (4) Install engine cowling (refer to 71-10-00). 1,4-2 Nm 12-18 in.lbs battery relay 5-6 Nm 44-55 in.lbs Detail- Battery Relay Installation Figure 201 Page 202 24-30-00 30.10.13...
  • Page 247 AQUILA AT01 Electrical Power MAINTENANCE MANUAL EXTERNAL POWER - MAINTENANCE General This section covers that portion of the system which connects external electrical power to the aircraft's electrical systems. It includes items such as external power receptacle and relays. As an option the aircraft may be equipped with an external power receptacle mounted on the right side of the engine mount, just below the battery.
  • Page 248 AQUILA AT01 Electrical Power MAINTENANCE MANUAL 1,4-2 Nm 12-18 in.lbs external power relay 5-6 Nm 44-55 in.lbs Detail- ground 4 Pl. power 8212A04N 8212B04 Signal Detail- External Power Receptacle Installation 8212A20 Figure 201 EFFECTIVITY Page 202 24-40-00 Aircraft equipped with an external power receptacle...
  • Page 249 AQUILA AT01 Electrical Power MAINTENANCE MANUAL Install External Power Relay (1) Position and secure external power relay to engine mount using bolts, washers and nuts. (2) Identify and reconnect wires to external power relay. CAUTION: DO NOT REMOVE INNER NUT WHEN ASSEMBLING. USE WRENCH TO HOLD INNER NUT IN PLACE WHEN APPLYING OUTER NUT.
  • Page 250 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 251: Electrical Load Distribution - Description

    AQUILA AT01 Electrical Power MAINTENANCE MANUAL ELECTRICAL LOAD DISTRIBUTION - DESCRIPTION Introduction Distribution of electrical power supplied by the external and optional the internal alternator and the battery is accomplished by bus bars. The bus architecture allows power to be routed to the essential circuitry if any one of the main power sources fails.
  • Page 252 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 253: Circuit Breaker - Maintenance

    AQUILA AT01 Electrical Power MAINTENANCE MANUAL CIRCUIT BREAKER - MAINTENANCE General The circuit breaker panel is equipped with circuit breakers of the push to reset type. " " One terminal of each switch/breaker is directly connected to the appropriate bus bar, the other is wired to the component/system it protects.
  • Page 254 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 255: Electrical System Wiring - Maintenance

    AQUILA AT01 Electrical Power MAINTENANCE MANUAL ELECTRICAL SYSTEM WIRING - MAINTENANCE General Repairs of the electrical system wiring are limited to the replacement and splicing of electrical wires. In general all repairs have to be carried out by certified repair stations or properly certified and trained persons.
  • Page 256 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 257 AQUILA AT01 MAINTENANCE MANUAL CHAPTER 25 EQUIPMENT / FURNISHINGS...
  • Page 258 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 259: Restraint System - Maintenance

    AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL TABLE OF CONTENTS Chapter Section Title Subject Page Effectivity EQUIPMENT / FURNISHINGS - GENERAL..........25-00-00 Introduction 25-00-00 General Description 25-00-00 SEATS - MAINTENANCE ................25-10-00 General 25-10-00 Seat Removal/Installation 25-10-00 Gas Spring Strut Assembly Removal/Installation 25-10-00 RESTRAINT SYSTEM - MAINTENANCE.............25-11-00...
  • Page 260 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL Page 02 25 - TOC 15.09.09...
  • Page 261 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL EQUIPMENT / FURNISHINGS - GENERAL Introduction This chapter describes removable items of equipment and interior furnishings contained in the cabin and baggage compartment. General Description The seats can be adjusted back and forward. The restraint system of each seat is attached to the fuselage structure.
  • Page 262 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 263 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL SEATS - MAINTENANCE General The seats are made from fiber composite materials and equipped with integrated safety head rests and removable, hard-wearing seat cushions. An infinitely adjustable seat meets the requirements of a wide range of pilots. The seat track is angled upward for forward travel so that shorter people will be positioned slightly higher as they adjust the seat forward.
  • Page 264 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL Detail- Seat Installation Figure 201 Page 202 25-10-00 30.10.13...
  • Page 265 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL Gas Spring Strut Assembly Removal/Installation Remove Gas Spring Strut Assembly (1) Remove seat cushion. Remove control knob at the remote control of the gas spring locking valve and then the retaining nut which secures the remote control to attachment bracket.
  • Page 266 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 267 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL RESTRAINT SYSTEM - MAINTENANCE General The seats are equipped with automatic, four point seat belts/shoulder harness assemblies. A central rotary buckle is used to fasten the seat belts/shoulder harness. The design incorporates an inertia reel system for the shoulder portion.
  • Page 268 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 269: Cabin Interior - Maintenance

    AQUILA AT01 MAINTENANCE MANUAL CABIN INTERIOR - MAINTENANCE General The panels, coverings and carpets can be removed for maintenance purposes. For cabin interior cleaning and care refer to chapter 12, section "Cabin interior - Cleaning and Care". Panels, Coverings and Carpets Removal and Installation...
  • Page 270 211 DL Detail- 211 DL remove 211 CC 211 HR remove 211 EC remove 211 FB remove 211 FT remove 211 GT 211 Hl Panels and Covers Figure 201 (1) AT01-101 up to AT01-114 only. Page 202 25-12-00 30.10.13...
  • Page 271 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL 211 IR 211 IC remove 211 IL remove 211 IR 211 IL 211 KC Detail- 211 JB Panels and Covers Figure 201 (2) Page 203 25-12-00 30.10.13...
  • Page 272 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL...
  • Page 273 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL CARGO TIE-DOWNS - MAINTENANCE General Eight cargo tie-down rings are provided to secure baggage. Baggage nets may be used to hold baggage in position during flight. The cargo tie-down rings are secured directly to the floorboard by nutplates or they secure the floorboard to the supports.
  • Page 274 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 275 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL EMERGENCY EQUIPMENT - DESCRIPTION Introduction This section describes those items of equipment carried for use in emergencies and includes the emergency locator transmitter (ELT) and a fire extinguisher. As standard the aircraft is equipped with a Kannad 406 AF Compact ELT. Due to the multiplicity of equipment coming onto the market a different ELT may be installed.
  • Page 276 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL Detail- ELT remote control panel / indicator (RCPI) Detail- Detail- ELT antenna BNC connector red LED main switch RC connector Detail- mounting bracket Velcro strap ELT Main Components (Kannad 406 AF Compact) Figure 1...

  • Page 277: Emergency Locater Transmitter - Maintenance

    AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL EMERGENCY LOCATER TRANSMITTER - MAINTENANCE General This section covers removal and installation procedures of ELT components as well necessary periodic maintenance. Consider all publications / requirements of the appropriate national authority regarding ELT operation and maintenance.
  • Page 278 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL Install ELT Antenna (1) Position antenna with gasket on topside of fuselage. (2) From inside the fuselage install mounting plate. (3) Secure antenna base to topside of fuselage using screws, nuts and washers. Reinstall ground wire.
  • Page 279 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL FIRE EXTINGUISHER - MAINTENANCE General The aircraft is equipped with a liquefied-gas type fire extinguisher AIR TOTAL HAL 1 mounted in a quick-release bracket attached to the floor board of the baggage compartment, behind the right seat.
  • Page 280 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 281 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL FIRE EXTINGUISHER - MAINTENANCE General The aircraft is equipped with a liquefied-gas type fire extinguisher H3R Aviation RT A400 mounted in a quick-release bracket attached to the floor board of the baggage compartment, behind the right seat.
  • Page 282 AQUILA AT01 Equipment / Furnishings MAINTENANCE MANUAL Fire Extinguisher Removal/Installation Remove Fire Extinguisher (1) Release quick-release clamp. (2) Remove fire extinguisher from bracket assembly. Install Fire Extinguisher (1) Position fire extinguisher in bracket assembly. (2) Secure with quick release clamp.
  • Page 283 AQUILA AT01 MAINTENANCE MANUAL CHAPTER 27 FLIGHT CONTROLS...
  • Page 284 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 285: Aileron Control System - Description

    AQUILA AT01 Flight Controls MAINTENANCE MANUAL TABLE OF CONTENTS Chapter Section Title Subject Page FLIGHT CONTROLS - GENERAL ..............27-00-00 Introduction 27-00-00 General Description 27-00-00 AILERON CONTROL SYSTEM - DESCRIPTION........27-10-00 Introduction 27-10-00 Description and Operation 27-10-00 AILERON CONTROL SYSTEM - MAINTENANCE ........27-10-00...
  • Page 286 AQUILA AT01 Flight Controls MAINTENANCE MANUAL TABLE OF CONTENTS (Cont.) Chapter Section Title Subject Page Inspection/Check 27-30-00 Adjustment/Test 27-30-00 ELEVATOR TRIM CONTROL - DESCRIPTION..........27-31-00 Introduction 27-31-00 Description and Operation 27-31-00 ELEVATOR TRIM CONTROL - MAINTENANCE ........27-31-00 General 27-31-00 Trim Actuator Removal/Installation...
  • Page 287 AQUILA AT01 Flight Controls MAINTENANCE MANUAL FLIGHT CONTROLS - GENERAL Introduction This chapter contains information about the flight controls used to manually control the aircraft in flight. It also includes functional and maintenance information about the flaps. General Description The conventionally designed flight control system is divided into aileron control, rudder control, elevator control and the wing flaps system.
  • Page 288 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 289: Aileron Control System - Description

    AQUILA AT01 Flight Controls MAINTENANCE MANUAL AILERON CONTROL SYSTEM - DESCRIPTION Introduction This section describes that portion of the flight control system which controls the position and movement of the ailerons. The rigging procedure for the aileron control system is also provided.
  • Page 290 AQUILA AT01 Flight Controls MAINTENANCE MANUAL pushrod 4 pushrod 3 pushrod 2 pushrod 1 Aileron Control System Design and Function Figure 1 Page 2 27-10-00 30.10.13...
  • Page 291 AQUILA AT01 Flight Controls MAINTENANCE MANUAL AILERON CONTROL SYSTEM - MAINTENANCE WARNING: WHEN INSTALLING COMPONENTS OF CONTROL SYSTEM, NEW SELF-LOCKING NUTS SHOULD ALWAYS BE USED. NEVER USE A SELF-LOCKING NUT MORE THAN ONCE. General For a breakdown of components, refer to figure 201, 202 and 203.
  • Page 292 AQUILA AT01 Flight Controls MAINTENANCE MANUAL left side shown (right side analogous) Detail- Detail- Component Installation Figure 201 Page 202 27-10-00 30.10.13...
  • Page 293 AQUILA AT01 Flight Controls MAINTENANCE MANUAL Install Front Bellcrank (1) Position front bellcrank between brackets and secure using bolt, washer and nut. (2) Connect pushrods to front bellcrank. (3) Perform aileron control system inspection/check ( refer to “Inspection/Check” below (4) Install access plate 210 AB (refer to 06-30-00).
  • Page 294 AQUILA AT01 Flight Controls MAINTENANCE MANUAL left side shown (right side analogous) Detail- Detail- Component Installation Figure 202 Page 204 27-10-00 30.10.13...

  • Page 295: Inspection/Check

    AQUILA AT01 Flight Controls MAINTENANCE MANUAL Pushrod 4 Removal/Installation Remove Pushrod 4 (1) Remove wing (refer to 57-10-00). (2) Open access panel 520 (620) AB (refer to 06-30-00). (3) Disconnect pushrod at aileron bellcrank. (4) Remove rod end bearing. (5) Cautiously withdraw pushrod from wing.
  • Page 296 AQUILA AT01 Flight Controls MAINTENANCE MANUAL Detail- left side shown (right side analogous) Detail- Aileron Bellcrank Installation Figure 203 Page 206 27-10-00 30.10.13...

  • Page 297: Adjustment/Test

    AQUILA AT01 Flight Controls MAINTENANCE MANUAL (2) Verify minimum rod end thread engagement of 8 mm (0.312 in.). (3) Verify ailerons can be moved smoothly through the full travel. No grinding is audible. (4) Check ailerons for correct travel using an inclinometer. If necessary perform aileron control system adjustment/test ( refer to “Adjustment/Test”...
  • Page 298 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 299 AQUILA AT01 Flight Controls MAINTENANCE MANUAL RUDDER CONTROL SYSTEM - DESCRIPTION Introduction This section describes that portion of the flight control system which controls the position and movement of the rudder. The rigging procedure for the rudder control system is also provided.
  • Page 300 AQUILA AT01 Flight Controls MAINTENANCE MANUAL Rudder Control Design and Function Figure 1 Page 2 27-20-00 30.10.13...
  • Page 301 AQUILA AT01 Flight Controls MAINTENANCE MANUAL RUDDER CONTROL SYSTEM - MAINTENANCE WARNING: WHEN INSTALLING COMPONENTS OF THE CONTROL SYSTEM, NEW SELF- LOCKING NUTS SHOULD ALWAYS BE USED. NEVER USE A SELF-LOCKING NUT MORE THAN ONCE. A SYSTEM RIGGING AND INSPECTION/CHECK MUST BE PERFORMED AFTER LOOSENING ANY FLIGHT CONTROL CABLE TO ENSURE PROPER CONTROL SURFACE OPERATION.
  • Page 302 AQUILA AT01 Flight Controls MAINTENANCE MANUAL Detail- Rudder Control Installation Figure 201 Page 202 27-20-00 30.10.13...
  • Page 303 AQUILA AT01 Flight Controls MAINTENANCE MANUAL (2) Reinstall lower half of middle bearing block. (3) Reconnect steering tubes to rudder bars. (4) Reconnect master cylinders to the rudder pedal assembly. (5) Reconnect control cables to rudder control actuator arms and re-rig system (refer to “Adjustment/Test“...
  • Page 304 AQUILA AT01 Flight Controls MAINTENANCE MANUAL Detail- Rudder Pedal / Master Cylinder Installation Figure 202 Page 204 27-20-00 30.10.13...
  • Page 305 AQUILA AT01 Flight Controls MAINTENANCE MANUAL (3) Verify rudder can be moved smoothly through full travel. No grinding is audible. (4) Check rudder for correct travel using an inclinometer, if necessary perform rudder control system adjustment/test (refer to “Adjustment/Test” below).
  • Page 306 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 307 AQUILA AT01 Flight Controls MAINTENANCE MANUAL ELEVATOR CONTROL SYSTEM - DESCRIPTION Introduction This section describes that portion of the flight control system which controls the position and movement of the elevator. The rigging procedure for the elevator control system is also provided.
  • Page 308 AQUILA AT01 Flight Controls MAINTENANCE MANUAL pushrod 2 pushrod 1 Elevator Control System Design and Function Figure 1 Page 2 27-30-00 30.10.13...
  • Page 309 AQUILA AT01 Flight Controls MAINTENANCE MANUAL ELEVATOR CONTROL SYSTEM - MAINTENANCE WARNING: WHEN INSTALLING COMPONENTS OF THE CONTROL SYSTEM NEW SELF- LOCKING NUTS SHOULD ALWAYS BE USED. NEVER USE A SELF-LOCKING NUT MORE THAN ONCE. General For a breakdown of the components, refer to figure 201 and 202.
  • Page 310 AQUILA AT01 Flight Controls MAINTENANCE MANUAL Detail- Fuselage structure omitted for clarity. left side shown (right side analogous) Detail- Component Installation Figure 201 Page 202 27-30-00 30.10.13...
  • Page 311 AQUILA AT01 Flight Controls MAINTENANCE MANUAL (4) Check elevator control system and elevator trim system for proper operation and rig if necessary (refer to 27-30-00 and 27-31-00). (5) Install baggage compartment floor panel (refer to 25-12-00). (6) Install seats (refer to 25-10-00).
  • Page 312 AQUILA AT01 Flight Controls MAINTENANCE MANUAL Fuselage structure omitted for clarity. Detail- Detail- Component Installation Figure 202 Page 204 27-30-00 30.10.13...
  • Page 313 AQUILA AT01 Flight Controls MAINTENANCE MANUAL Adjustment/Test Adjustment/Test (1) Remove baggage compartment floor panel (refer to 25-12-00). (2) Remove access plate 211 HL and HR (refer to 25-12-00). (3) Lock elevator bellcrank in neutral position in a suitable manner (the line between pushrod attach points on bellcrank is perpendicular to the pushrod 2).
  • Page 314 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 315: Elevator Trim Control - Description

    AQUILA AT01 Flight Controls MAINTENANCE MANUAL ELEVATOR TRIM CONTROL - DESCRIPTION Introduction The aircraft isequipped with an electrical spring-force trim system. An electrical trim actuator changes the pre-load of a pair of springs that applies a defined force to the elevator pushrod.
  • Page 316 AQUILA AT01 Flight Controls MAINTENANCE MANUAL Detail- elevator pushrod trim position sensor Fuselage structure omitted for clarity. trim actuator Elevator Trim System Design and Function Figure 1 Page 2 27-31-00 30.10.13...

  • Page 317: Elevator Trim Control - Maintenance

    AQUILA AT01 Flight Controls MAINTENANCE MANUAL ELEVATOR TRIM CONTROL - MAINTENANCE General For a breakdown of the components, refer to figure 201. Trim Actuator Removal/Installation Remove Trim Actuator (1) Set the elevator trim system to neutral. (2) Ensure electrical power to aircraft is OFF.
  • Page 318 AQUILA AT01 Flight Controls MAINTENANCE MANUAL Detail- Fuselage structure Fuselage structure omitted for clarity. omitted for clarity. Elevator Trim System Installation Figure 201 Page 202 27-31-00 30.10.13...

  • Page 319: Flap Control System - Description

    AQUILA AT01 Flight Controls MAINTENANCE MANUAL FLAP CONTROL SYSTEM - DESCRIPTION Introduction This section describes that portion of the flight control system which controls the position and movement of the flaps. The rigging procedure forthe flap control system is also provided.
  • Page 320 AQUILA AT01 Flight Controls MAINTENANCE MANUAL flap actuator torque tube Flap Control System Design and Function Figure 1 Page 2 27-50-00 30.10.13...

  • Page 321: Flap Control System - Maintenance

    AQUILA AT01 Flight Controls MAINTENANCE MANUAL FLAP CONTROL SYSTEM - MAINTENANCE General This section provides instructions for removal and installation of components and instruction for flap control system rigging. For a breakdown of the components, refer to figure 201, 202, 203, and 204.
  • Page 322 AQUILA AT01 Flight Controls MAINTENANCE MANUAL Detail- Fuselage structure omitted for clarity. Flap Control System Installation Figure 201 Page 202 27-50-00 30.10.13...

  • Page 323: Flap Pushrod Removal/Installation

    AQUILA AT01 Flight Controls MAINTENANCE MANUAL (3) Install spacer and bolt, washer and nut connecting halves. (4) Connect torque tube assembly to flap actuator pushrod. (5) Perform flap control system inspection/check and rig system, if necessary (refer to “Inspection/Check” and “Adjustment/Test” below).
  • Page 324 AQUILA AT01 Flight Controls MAINTENANCE MANUAL Detail- Wing structure omitted for clarity. Flap Control System Installation Figure 201 Page 204 27-50-00 30.10.13...

  • Page 325: Adjustment/Test

    06-10-00. (e) Repeat check on right flap. NOTE: If the results of inspection do not fall within the tolerance specified in 06-10-00, contact AQUILA Aviation GmbH for disposition. (4) Install all items removed for access. Adjustment/Test Adjustment/Test (1) Remove access plate 210 AB (refer to 06-30-00).
  • Page 326 AQUILA AT01 MAINTENANCE MANUAL...

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