Download
Share
Print this page
Aquila AT01 Maintenance Manual
  1. Manuals
  2. Brands
  3. Aquila Manuals
  4. Aircrafts
  5. AT01
  6. Maintenance manual

Aquila AT01 Maintenance Manual

Hide thumbs Also See for AT01:

Advertisement

Quick Links

Download this manual
A
RECORD OF REVISIONS
Revision
Date of
Number
Revision
1
01.10.01
2
29.10.01
3
05.11.01
4
07.11.01
5
26.11.01
6
01.03.02
7
15.03.02
8
22.03.02
9
14.05.02
10
18.05.02
11
08.07.02
12
26.04.05
13
28.10.05
14
18.01.06
15
30.04.08
16
15.09.09
17
02.03.10
18
21.06.10
19
25.11.10
20
24.02.11
21
05.11.12
22
19.03.13
23
19.07.13
24
15.08.13
25
30.10.13
AQUILA AT01
MAINTENANCE MANUAL
Date
By
Inserted
Revision
Date of
Number
Revision
26
02.03.15
27
21.07.15
28
28.08.15
29
29.02.16
30
10.06.16
31
09.10.18
32
16.09.19
Record of Revisions
Date
By
Inserted

Advertisement

loading
Need help?

Need help?

Do you have a question about the AT01 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Aquila AT01

Summary of Contents for Aquila AT01

  • Page 1 AQUILA AT01 Record of Revisions MAINTENANCE MANUAL RECORD OF REVISIONS Revision Date Date Date of Revision Date of Number Revision Inserted Inserted Number Revision 01.10.01 02.03.15 29.10.01 21.07.15 28.08.15 05.11.01 29.02.16 07.11.01 10.06.16 26.11.01 09.10.18 01.03.02 16.09.19 15.03.02 22.03.02 14.05.02 18.05.02...
  • Page 2 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 3 AQUILA AT01 Record of Temp. Revisions MAINTENANCE MANUAL RECORD OF TEMPORARY REVISIONS Temp. Revision Date of Date Page Number Revision Removed 05-20-00 p.4 24.01.13 19.03.13 05-10-00 p.1 & 2 11.06.14 28.08.15 05-20-00 p.7 14.08.14 28.08.15 76-10-00 p.203 & 204 12-14-00 p.301 27.04.15...
  • Page 4 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 5 AQUILA AT01 Highlights of Revisions MAINTENANCE MANUAL HIGHLIGHTS OF REVISIONS Revision Date of Revision Date of Reason for Revision Reason for Revision Number Revision Number Revision 30.10.13 FAA validation: description/maintenance of electrical system, avionics and structures revised; airworthiness limitations; 02.03.15...
  • Page 6 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 7 AQUILA AT01 List of Chapters MAINTENANCE MANUAL LIST OF EFFECTIVE CHAPTERS Chapter Title Date* GENERAL Table of Contents 10.06.16 Introduction 30.10.13 Airworthiness Limitations 02.03.15 Time Limits / Maintenance Checks 16.09.19 Dimensions and Areas 26.04.05 Lifting & Shoring 30.10.13 Leveling and Weighing 27.09.01...
  • Page 8 AQUILA AT01 List of Chapters MAINTENANCE MANUAL LIST OF EFFECTIVE CHAPTERS Chapter Title Date* POWER PLANT Power Plant 26.04.05 Ignition 09.10.18 Cooling System 26.04.05 Engine Controls 28.08.15 Engine Indicating 26.11.01 Exhaust 07.11.01 07.11.01 Starting 05.11.01 Charts and Wiring Diagrams 30.04.08 * The date refers to the issue / revision date of the respective chapter.
  • Page 9 AQUILA AT01 MAINTENANCE MANUAL CHAPTER 5 TIME LIMITS / MAINTENANCE CHECKS...
  • Page 10 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 11: Table Of Contents

    AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL TABLE OF CONTENTS Chapter Section Title Subject Page TIME LIMITS / MAINTENANCE CHECKS - GENERAL ......05-00-00 Introduction 05-00-00 General Description 05-00-00 COMPONENT TIME LIMITS .................05-10-00 General 05-10-00 Component Time Limits 05-10-00 SCHEDULED MAINTENANCE CHECKS............05-20-00...
  • Page 12 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 13: Time Limits / Maintenance Checks - General

    AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL TIME LIMITS / MAINTENANCE CHECKS - GENERAL 1. Introduction This chapter provides scheduled and unscheduled maintenance checks and inspections, recommended by the type certificate holder as well as the time limits for service life limited components and parts.
  • Page 14 AQUILA AT01 MAINTENANCE MANUAL...

  • Page 15: Component Time Limits

    AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL COMPONENT TIME LIMITS 1. General Different components and parts of the aircraft are certified for specific service life. When reaching this time limit, the respective item must be replaced or overhauled. In order to monitor permissible service life the installation or removal of each item must be recorded in the aircraft logbook.
  • Page 16 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Chapter Component / Part Replacement Time Overhaul Flexible hoses of the 5 years cooling system AQUILA engine mount 6000 h and attaching bolts Engine shock with engine mounts overhaul Engine / propeller control 2000 h...
  • Page 17 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL ROTAX mechanical 5 years fuel pump Note 3 ROTAX flexible teflon with engine overhaul hoses of the fuel system Note 3 ROTAX rubber parts 5 years of the engine Note 3 (V-belt, hoses, carburetor parts)
  • Page 18 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL...

  • Page 19: Scheduled Maintenance Checks

    Annual inspections and 100 hour inspections on the AQUILA AT01 must include all inspection items as required by FAR 43, Appendix D, “Scope and detail of annual/100h inspections”.
  • Page 20 Airworthiness Directives - Verify all Airworthiness Directives have been complied with. Service Letters, Service Bulletins, and Service Information - Verify all AQUILA GmbH and suppliers Service Letters, Service Bulletins and Service Information have been complied with. Service time records, equipment list and weight and balance records - Check.
  • Page 21 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Pre-Inspection / Engine Ground Test (Cont.) Reference Interval Initials 100h other Engine and engine compartment - Clean R912* 12-20-00 1) for leakage check. Perform an engine test run as follows: R912* 12-20-00 8) Start engine and warm-up at 820 RPM for approx. 2 minutes, continue at 1030 RPM, duration depends on ambient temperature until oil temperature reaches 50°...
  • Page 22 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Engine Reference Interval Initials 100h other Engine cowling - Remove engine cowling. Check for cracks, overheated areas, deformation, loose or missing fasteners. Check condition of fire protect paint and heat resistance shielding. Engine oil change - Remove oil drain screw from oil tank.
  • Page 23 Check has to be carried out every 100 hours of operation or 12 month, whichever comes first. N/VFR equipped aircraft only. Page 5 3) If SB-AT01-025 or SB-AT01-029 (retrofit of a new cooling system) has been carried out. 05-20-00 16.09.19...
  • Page 24 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Engine (Cont.) Reference Interval Initials 100h other Alternator - Check attachment and V-belt tension. R912* 12-20-00 6) Inspect electrical connections. Spark plugs - Remove all spark plugs, check the heat range R912* 12-20-00 13) designation, clean, check electrode gap and adjust if necessary.
  • Page 25 Other external engine accessories - Inspect screws and nuts of all other external engine parts and accessories for tight fit. Inspect safety wiring if applicable, replace as necessary. Engine mounts (manufactured by ROTAX and AQUILA) - R912* 12-20-00 3) Check mounts for deformation, cracks, corrosion, SB-912-028 security and damage from heat.
  • Page 26 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Propeller Reference Interval Initials 100h other Spinner - Remove from aircraft and check for delamination 61-10-00 and cracks. Spinner plate - Check for cracks and fit. Blade root and hub area - Examine for oil and grease leaks.
  • Page 27 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Fuselage / Cabin (Cont.) Reference Interval Initials 100h other Canopy locking - Check the canopy locking mechanism 52-10-00 operates correctly. Check wear of parts. Check existence of the locking pin. The pin has to protrude the cover by approx.
  • Page 28 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Fuselage / Cabin (Cont.) Reference Interval Initials 100h other Main landing gear - Inspect fuselage structure at such points and areas where the main landing gear is attached. Check for stress marks, distortion, disbonding, and delamination.
  • Page 29 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Fuselage / Cabin (Cont.) Reference Interval Initials 100h other Wing main bolts - Remove for visual inspection and 57-10-00 500h lubrication. 12-22-00 5years Lube type used: ___________________ annual Exterior / interior placards and markings - Check presence, 11-20-00 legibility, and security.
  • Page 30 2 mm ( 0.08 in.). Stall warning system - Check for condition and proper operation. For serial numbers from AT01-100 to AT01-126: 57-10-00 annual Bonding between wing spar and upper shell - Check SB-AT01-002 condition.
  • Page 31 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Empennage, Elevator, Rudder (Cont.) Reference Interval Initials 100h other Hinge play and control surface positioning - Verify clearance annual between horizontal stabilizer and elevator horns and clearance between vertical stabilizer and rudder horn is at least 1 mm (0.04 in.).
  • Page 32 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Nose and Main Landing Gear (Cont.) Reference Interval Initials 100h other Nose wheel steering - Inspect nose wheel steering tubes for condition, excessive play and correct safetying. Check return springs at nose gear strut for security and verify they are tension-free, when the nose wheel is in neutral position.
  • Page 33 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Electrical System / Avionics (Cont.) Reference Interval Initials 100h other Pitot heating system - Carefully check pitot tube for heating up with pitot heating switched ON. WARNING: RISK OF SKIN BURNS! DO NOT TOUCH...
  • Page 34 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL The aircraft is airworthy and meets the condition specified in the aircraft data sheet. All maintenance required by Service Information and Airworthiness Directives and all prescribed scheduled maintenance checks have been carried out. Service Station: Next inspection when _______ hours of operation have been reached.
  • Page 35 MAINTENANCE MANUAL 3. 6000-Hour Inspection The airframe of the type AQUILA AT01 is limited to 6.000 hours of flight time (refer to 04-00-00). An inspection program to reach an extension of replacement time can be obtained from the type certificate holder on request.
  • Page 36 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL 6000-Hour Inspection Checklist Aircraft S/N Operating Hours Registration TTSN Number Engine S/N Operating Hours Date TTSN / TTSO Propeller S/N Operating Hours Date TTSN / TTSO Inspection Items Inspection Finding / Initials Left Wing...
  • Page 37 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Inspection Items Inspection Finding / Initials Left Wing (Cont.) Method Condition Areas around inspection openings - delamination, cracks. Wing leading edge bonding area - disbonds, cracks. V, T Area around pitot-static tube opening - delamination, cracks.
  • Page 38 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Inspection Items Inspection Finding / Initials Right Wing (Cont.) Method Condition Inner Flap Hinge Support Rib Bonding area of rib to the wing shell - delamination, cracks. V, T Condition of rib laminate, delamination, cracks.
  • Page 39 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Inspection Items Inspection Finding / Initials Right Wing (Cont.) Method Condition Flap hinge levers - delamination at bolt area, bolt corrosion. Tank Rib Bonding area of rib to the wing shell - delamination, cracks.
  • Page 40 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Inspection Items Inspection Finding / Initials Control Surfaces (Cont.) Method Condition Areas around hinge fasteners - delamination from skin, cracks. Condition of control horn bearing, corrosion, play. Condition of hinges (bushings), corrosion, play. Inspect for previously performed repairs and repaintings.
  • Page 41 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Inspection Items Inspection Finding / Initials Control Surfaces (Cont.) Method Condition Condition of hinges (bushings), corrosion, play. Inspect for previously performed repairs and repaintings. If so, check elevator mass and static moment to be within specified limits (refer to 55-20-00).
  • Page 42 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Inspection Items Inspection Finding / Initials Fuselage (Cont.) Method Condition Fuselage / Wing Interconnection Root ribs and intersection to fuselage - Check for cracks in paint and structure. Area around wing attachment bolt bushings - Check for cracks and disbonding.
  • Page 43 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Inspection Items Inspection Finding / Initials Fuselage (Cont.) Method Condition Area around pedal control brackets - delamination, cracks. Cockpit Area and Baggage Compartment Front cockpit floor - Check for delamination and cracks. V, T Check bonding area to the fuselage structure for disbonding.
  • Page 44 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Inspection Items Inspection Finding / Initials Fuselage (Cont.) Method Condition Elevator control lever mounting supports on baggage bulkhead - Check for delamination and cracks. Check bonding area to the fuselage structure for disbonding. Flap actuator mounting supports in middle tunnel - Check for delamination and cracks.
  • Page 45 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL Inspection Items Inspection Finding / Initials Landing Gear (Cont.) Method Condition Engine mount attachment bolts - Check for cracks and wear. Nose wheel axle - Check for cracks and distortion. The aircraft is airworthy and meets the condition specified in the aircraft data sheet.
  • Page 46 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL...
  • Page 47 Pre-flight checks are essential for flight safety as numerous accidents can be traced back to inadequate pre-flight checks. The scope of the pre-flight check is listed in the AQUILA AT01 Flight Manual, section 4. 3. Post-Flight Check This check should be carried out after the final flight of the day.
  • Page 48 AQUILA AT01 MAINTENANCE MANUAL...
  • Page 49 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL UNSCHEDULED MAINTENANCE CHECKS 1. General Special checks are to be carried out when an incident has occurred that may have caused damage to the aircraft or impaired airworthiness. In addition, a 25-hour inspection must be carried out on new aircraft and its engine, on overhauled engines and after extensive airframe repairs.
  • Page 50 AQUILA AT01 Maintenance Checks MAINTENANCE MANUAL (3) Inspect nose landing gear. (a) Check wheel fairing for cracks, dents and delamination. (b) Inspect fairing mounts for cracks, distortion and other damage. (c) Check nose gear strut mount for deformation and cracks. Check nose gear strut journal bearing for proper operation and play.