MK Diamond Products HD-101R Pro24 Owner's Manual
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MK Diamond Products HD-101R Pro24 Owner's Manual

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Download this manual See also: Operating Instructions and Owner's Manual
HoMe DePoT RenTal
www.mkdiamond.com
Revision 101
Manual Part No. 158808-HD
Caution: Read all safety and operating instructions before
using this equipment. This owners manual MUST
accompany the equipment at all times.
HD-101R Pro24
Part #153243-HD
12.2014
HD-101R Pro24 Tile Saw
OWNER'S MANUAL,

OPERATING INSTRUCTIONS

& PARTS LIST
®

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  • Page 1: Operating Instructions

    HoMe DePoT RenTal www.mkdiamond.com HD-101R Pro24 Tile Saw OWNER’S MANUAL, OPERATING INSTRUCTIONS & PARTS LIST HD-101R Pro24 Part #153243-HD Revision 101 12.2014 Manual Part No. 158808-HD Caution: Read all safety and operating instructions before using this equipment. This owners manual MUST accompany the equipment at all times.

  • Page 2: Model Number

    Congratulations on your purchase of a HD-101R Pro24 Tile Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry. Operated correctly, your HD-101R Pro24 should provide you with years of service. In order to help you, we have included this manual.

  • Page 3: Table Of Contents

    TaBle oF ConTenTS Page SaFeTY Safety Messages Damage Prevention Message General Safety Precautions California Proposition 65 Message Canadian French Safety Translation 9-14 Electrical Requirements 15-18 Safety Label Locations Lockout Product Specifications aSSeMBlY Unpacking Contents Transport Stand Assembly 23-25 SeTUP, aDJUSTMenT anD oPeRaTion Setup 26-27 Operation...

  • Page 4: Safety

    HD-101R Pro24 SaFeTY Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. Safety warnings and guidelines do not by themselves eliminate danger.
  • Page 5 HD-101R Pro24 SaFeTY PeRSonal PRoTeCTiVe eQUiPMenT alwaYS wear approved respiratory, head, ear and eye protection when operating this machine. aCCiDenTal STaRTS! Before starting the engine/motor, be sure the on/oFF switch is in the oFF position to pre- vent accidental starting. Place the on/oFF switch in the oFF position before performing any service operation.
  • Page 6 HD-101R Pro24 SaFeTY USe PRoPeR aPPaRel Do noT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may be caught in moving parts. Non-slip footwear is recommended. Wear protective hair cover- ing to contain long hair. SeCURe woRK Clamps or a vise should be used to hold work whenever practical.
  • Page 7 HD-101R Pro24 SaFeTY CHeCK FoR DaMaGeD PaRTS Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to determine if it would operate properly and perform its intended function. Always check moving parts for proper alignment or binding.

  • Page 8: California Proposition 65 Message

    HD-101R Pro24 SaFeTY SiliCa DUST waRninG Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.

  • Page 9: Canadian French Safety Translation

    HD-101R Pro24 De SéCURiTé Lisez et suivez toutes les consignes de sécurité, d'utilisation et d'entretien. Ne pas lire et suivre ces consignes pourrait entraîner des blessures, voire la mort, pour vous ou d'autres personnes. Ne pas lire et suivre ces consignes pourrait aussi endommager et/ou raccourcir la durée de vie de l'équipement.
  • Page 10 HD-101R Pro24 De SéCURiTé ÉQUIPEMENT DE PROTECTION INDIVIDUELLE Portez TOUJOURS l'équipement de protection respiratoire, auriculaire et oculaire homologué lors de l'utilisation de cet outil. DÉMARRAGES ACCIDENTELS! Avant de démarrer le moteur, vérifiez que le commutateur MARCHE-ARRÊT est en position ARRÊT (OFF) pour empêcher tout démarrage accidentel. Placez le commutateur MARCHE- ARRÊT en position ARRÊT (OFF) avant toute intervention d'entretien.
  • Page 11 HD-101R Pro24 De SéCURiTé UTILISER DES VÊTEMENTS APPROPRIÉS NE PAS porter de vêtements amples, gants, cravates, bagues, bracelets ou autres bijoux susceptibles de se prendre dans les pièces mobiles. Le port de chaussures antidérapantes est recommandé. Les cheveux longs doivent être ramassés sous un couvre-chef.
  • Page 12 HD-101R Pro24 De SéCURiTé VÉRIFICATION DES PIÈCES ENDOMMAGÉES Avant d'utiliser un outil électrique, vérifier s'il y a des pièces endommagées. Examiner soigneusement les pièces et dispositifs de protection qui semblent endommagés afin de déterminer s'ils fonctionnent correctement et remplissent les fonctions prévues. Vérifier toujours l'alignement et le réglage corrects des pièces mobiles.
  • Page 13 HD-101R Pro24 De SéCURiTé AVERTISSEMENT SUR LA POUSSIÈRE DE SILICE La rectification/la coupe/le perçage de la maçonnerie, du béton, du métal et d'autres matériaux contenant de la silice dans leur composition peut dégager de la poussière ou des nuages contenant de la silice cristalline.
  • Page 14 HD-101R Pro24 De SéCURiTé SÉCURITÉ DU MOTEUR ÉLECTRIQUE Pour les soins et les interventions d'entretien du moteur électrique, reportez-vous au livret d'instructions de votre moteur électrique fourni avec le moteur électrique. Protéger le moteur électrique contre la poussière autant que possible et garder les ouvertures de ventilation propres. Avant de brancher l'outil, s'assurer que la tension de sortie est dans la plage indiquée sur la plaque signalétique de l'outil.
  • Page 15 HD-101R Pro24 SaFeTY eleCTRiC MoToR SaFeTY For maintenance care and operation of the electric motor, refer to your electric motor instruction book- let furnished with the electric motor. Protect the electric motor from dust as much as possible and keep ventilating openings clean.

  • Page 16: Electrical Requirements

    HD-101R Pro24 SaFeTY eleCTRiCal ReQUiReMenTS anD GRoUnDinG inSTRUCTionS In order to prevent electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times! waRninG In case of a malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock.
  • Page 17 HD-101R Pro24 SaFeTY waRninG To avoid the possibility of the appliance or plug receptacle getting wet, position the machine to one side of a wall mounted receptacle. This will prevent water from dripping into the receptacle or plug. A "drip loop," shown in the picture below, should be arranged by the user to properly position the power cord relative to the power source.
  • Page 18 HD-101R Pro24 SaFeTY waRninG Use of undersized extension cords result in low voltage to the motor that can result in motor burnout and premature failure. MK Diamond warns that equipment returned to us showing signs of being run in a low voltage condition, through the use of undersized extension cords,will be repaired or replaced totally at the customer’s expense.

  • Page 19: Safety Label Locations

    HD-101R Pro24 SaFeTY SaFeTY laBel loCaTionS Safety labels contain important safety information. Please read the information contained on each safety label. These labels are considered a permanent part of your saw. If a label comes off or becomes hard to read, contact MK Diamond or your dealer for a replacement.

  • Page 20: Product Specifications

    The HD-101R Pro24 are versatile Tile Saws. Operated and used according to this manual, the unit will provide years of dependable service. The HD-101R Pro24 is engineered as table top or stand mounted wet tile saw. The saw includes a powerful 120v totally enclosed capacitor start motor with a thermal protective overload. The HD- 101R Pro24 includes a powerful 120v or 240v motor.

  • Page 21: Unpacking

    Your MK-101 has been shipped from the factory thoroughly inspected. Only minimal assembly is required. CaUTion Use proper lifting techniques when lifting the HD-101R Pro24. ConTenTS In your container, you will find one (1) MK-101 frame and water basin, one (1) MK-101 Cutting Head, one (1) 10-inch wet cutting continuous rim diamond blade, one (1) adjustable cutting guide, one (1) electric water pump, one (1) protractor, one (1) dual flat 45°...

  • Page 22: Transport

    (see Cutting Head Installation and Removal in the following section). UniVeRSal STanD The HD-101R Pro24 weighs approximately one hundred and thirty (130) pounds; CaUTion follow the guidelines for transport in the TRANSPORT section, when placing it on the stand.

  • Page 23: Assembly

    HD-101R Pro24 aSSeMBlY aSSeMBlY Follow the assembly instructions to prepare your MK-101 for operation. Cutting Head installation noTe: If the cutting head is installed, go to the next step. Align Cutting Head rear Pivot Ensure Cutting Head Stop is in...

  • Page 24: Diamond Blade Installation

    HD-101R Pro24 aSSeMBlY Diamond Blade installation noTe: When installing the Retaining Nut, do not “cross-thread” and DO NOT over tighten. Shaft Lock Pushbutton Position Movable Cutting Table Locate the Shaft Lock push Depress and hold the Shaft to the front of the saw and...

  • Page 25: Assembly

    HD-101R Pro24 aSSeMBlY adjustable Cutting Guide installation noTe: The Adjustable Cutting Guide can be used on either side of the Diamond Blade. Place the Adjustable Cutting Guide onto the Movable Cutting Table Ruler/Stop and tighten the retaining thumbscrew. Splash Guard installation...

  • Page 26: Setup

    HD-101R Pro24 SeTUP Pre-start inspection Prior to beginning work, a pre-start inspection of the saw should be performed. Ensure the ON/OFF Switch Verify the Movable Cutting Inspect the Diamond Blade for is in the OFF position. Table moves freely. damage – verify the blade is correct for the material being cut.
  • Page 27 Check for damaged, broken, or missing parts. 2. Verify the On/Off switch is in the OFF position. 3. Before connecting the HD-101R Pro24 to a power supply, be sure the voltage, cycle and phase of the job site power source meet the requirements.

  • Page 28: Operation

    HD-101R Pro24 oPeRaTion SeTUP FoR oPeRaTion 1. Before powering or starting, check for damage that could prevent this equipment CaUTion from proper operation or performing it’s intended function. Check for binding and proper alignment of moving parts. Check for damaged, broken, or missing parts.

  • Page 29: Adjustment

    HD-101R Pro24 aDJUSTMenT SeT CUTTinG DePTH When loosing the Cutting Head Adjusting Knob, the Cutting Head will pivot CaUTion down unless held. Loosen Cutting Head Set cutting depth approximately Tighten the Adjusting Knob. Adjusting Knob. 1/4 to 1/2 inch below the surface of the Movable Cutting Table.
  • Page 30 HD-101R Pro24 aDJUSTMenT DiaGonal CUTTinG noTe: To cut diagonal, the Dual 45º Flat Angle Guide (MK Diamond Part No. 134577-MK) should be used. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for CaUTion which it was designed.
  • Page 31 HD-101R Pro24 aDJUSTMenT 45° MiTeR CUTTinG noTe: To cut 45º Miters, the 45º Bullnose Miter Guide (MK Diamond Part No. 153201-MK) should be used. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for CaUTion which it was designed.
  • Page 32 HD-101R Pro24 aDJUSTMenT oFF-anGle CUTTinG noTe: To cut 45º Miters, the 45º Bullnose Miter Guide (MK Diamond Part No. 153201-MK) should be used. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for CaUTion which it was designed.
  • Page 33 HD-101R Pro24 aDJUSTMenT aDJUSTinG THe CUTTinG HeaD noTe: For larger tiles and maximum cutting length, the cutting head should be in the front pivot hole. The Cutting Head is heavy! Care must be used when changing the position CaUTion of the Cutting Head.

  • Page 34: Adjustment

    HD-101R Pro24 aDJUSTMenT aDJUSTinG THe PoST FoR MaXiMUM CUTTinG lenGTH The Cutting Head and Post are heavy! Use care when changing the position of CaUTion the Cutting Head. Remove the Cutting Head (See Ensure the ON/OFF Switch Remove Water Basin and Adjusting the Cutting Head.

  • Page 35: Cleanup

    HD-101R Pro24 CleanUP CleanUP noTeS: 1. If an external water source was used, steps A through C may be skipped. 2. Dispose of waste water in accordance with applicable Federal, State and Local laws. Clean the Water Pump Place the Water Pump Run the MK-101 until clear suction of all debris.

  • Page 36: Maintenance

    HD-101R Pro24 MainTenanCe new MainTenanCe Perform the following after initial purchase and operation of the MK-101. Check and adjust V-belt tension following first 48 hours of operation (See V-belt Inspection). MainTenanCe FollowinG USe To extend the life of the MK-101, the following procedure should be performed after each use.

  • Page 37: Monthly Maintenance

    HD-101R Pro24 MainTenanCe MonTHlY MainTenanCe The following maintenance should be performed Monthly. Remove the Diamond Blade. Lubricate the Outer Flange Lubricate the Arbor Shaft. and Retaining-nut. Verify the Roller Wheel Verify all motor mounting Verify the Motor Adjustment Assembly is tight and in Bolts are tight.

  • Page 38: Blade Dressing

    HD-101R Pro24 MainTenanCe Lubricate the Cutting Head Lubricate the Cutting Head Lubricate the Cutting Head Adjustment Knob. Adjustment Knob retaining Pivot Shaft. holes. BlaDe DReSSinG A diamond blade performs best when it is dressed. Over time and use, diamonds on the outer edge of the blade will become smoothed or “glazed”...
  • Page 39 HD-101R Pro24 MainTenanCe Install the Diamond Blade Verify the Blade is seated on Install Retaining Nut and Outer onto Blade Shaft. the Blade Shaft and direction Flange, depress and hold the of rotation is correct. Shaft Lock pushbutton and tighten Retaining Nut.
  • Page 40 HD-101R Pro24 MainTenanCe Push the motor toward the Loosen the motor mounting Loosen the Motor Adjustment front of the Cutting Head to bolts, if re-tensioning only go Strap. loosen the belt. to step M. Remove the belt. Install the new belt.

  • Page 41: Troubleshooting

    HD-101R Pro24 TRoUBleSHooTinG BlaDe will noT CUT PRoPeRlY: Check for Smoothness Check for proper blade rotation. Ensure the Blade Core or “Glazing” (Dress blade is not bent. if needed). Verify the blade is correct for the material being used. MoVaBle CUTTinG TaBle DoeS noT MoVe CoRReCTlY...

  • Page 42: Cooling Flow

    HD-101R Pro24 TRoUBleSHooTinG CoolinG Flow Verify the cooling flow Remove the Cooling Transfer Place Pump into a bucket of Adjusting Clamp is open. If flow Tube from the Blade Guard water and check flow. If flow exists, go to Step B.

  • Page 43: Blade Stops Turning

    HD-101R Pro24 TRoUBleSHooTinG BlaDe SToPS TURninG Allow the motor to cool and Verify all plugs fully installed. depress motor Overload Check Ground Fault Circuit Reset Switch. If motor does not Interrupter start, go to Step B. noTe: Verify circuit breaker at least 20 amps - if not, move to 20-amp circuit.
  • Page 44 HD-101R Pro24 TRoUBleSHooTinG PRePaRaTion Remove Water Pan. Inspect Diamond Blade Loosen front and rear for damage. Guide Bar Retaining Bolts. HoRizonTal aliGnMenT PRoCeDURe The Horizontal alignment will ensure that straight cuts (or Rip Cuts) are made. Pull Movable Cutting Table...
  • Page 45 HD-101R Pro24 TRoUBleSHooTinG HoRizonTal aliGnMenT VeRiFiCaTion Move the Cutting Table back and Tighten Guide Bar Move the Cutting Table back and forth to verify Blade is even Retaining Bolts. forth to re-verify Blade is even across all points of Square.

  • Page 46: Troubleshooting

    HD-101R Pro24 TRoUBleSHooTinG If not Square, loosen Movable Move Wheel Assembly After Squaring, tighten Movable Cutting Table Wheel Assembly up or down to Square the Cutting Table Wheel Assembly. to adjust. Movable Cutting Table. Re-verify the Diamond Blade is Square to the Movable...
  • Page 47 noTeS...

  • Page 48: Exploded View

    HD-101R Pro24 eXPloDeD View HD-101R Pro24 Tile Saw Part# 153243-HD...
  • Page 49 HD-101R Pro24 PaRTS liST HD-101R Pro24 assembly Part# 153243-HD item Description Part # FITTING, PLASTIC, 1/4 FNPT X 1/4 BARB 128397 HOSE, VINYL 1/4 X 3/8 (6.0’) 132951 CASTING, ACC DUAL FLAT - COMP 134577 WRENCH, TILE SAW NUT 15/16...
  • Page 50 HD-101R Pro24 eXPloDeD View & PaRTS liST Frame Assembly Part# 170477-OR item Description Part # WASHER, LOCK, SPLIT, 3.8 150925 SCREW, SET, SOC, CUPT, 3.8 - 16 X 1/2 153710 SHAFT, 12.88 PIVOT 155530 PLATE, PRESSURE 155671 SCREW, 3/8 -16 X 2 - 1/2 HEX HEAD CAP...
  • Page 51 HD-101R Pro24 eXPloDeD View & PaRTS liST Table Assembly Part# 160378 item Description Part # CASTING, 101/990 LNR BRG MT - COM 135855 SCREW, HEX HD, 5/16 - 18 X 1 151743 WASHER, LOCK, SPLIT, 5/16 151747 WASHER, FLAT, SAE, 5/16...

  • Page 52: Exploded View & Parts List

    HD-101R Pro24 eXPloDeD View & PaRTS liST Assy, Wheel Brkt TSaw Part# 151756 item Description Part # WHEEL, ROLLER TSAW 151799 NUT, HEX, 1/4 - 20 151893 SCREW, HEX HEAD 1/4 - 20 X 1 - 1/2 151914 WASHER, FLAT, SAE, 1/4...
  • Page 53 HD-101R Pro24 eXPloDeD View & PaRTS liST Cutting Head Part# 158478-HD INCLUDED WITH ITEM #9 INCLUDED WITH ITEM #9 iTeM DeSCRiPTion Part # KEY, 3/16 SQ X 1 -1/8 150344 WASHER, FLAT, SAE, 1/4 151915 SCREW, HEX HD, 1/4 - 20 X 3/4...
  • Page 54 HD-101R Pro24 eXPloDeD View & PaRTS liST Assy, Sub Cutting Head 101 Part# 158191-OR iTeM # DeSCRiPTion PaRT # QTY. NUT, HEX, 5/16 - 18 101196 FLANGE, OUTER, 2 - 3/8 135830 NUT, HEX, 5/8-18 135848 BEARING, BALL, 17X40X12MM 137711...
  • Page 55 HD-101R Pro24 eXPloDeD View & PaRTS liST Motor Part# 159709-TL CRIMP TO GROUND WIRE FROM MOTOR. SCREW TO GROUND BOSS IN SWITCH BOX. iTeM DeSCRiPTion Part # TERMINAL, 16 - 14 AWG X #10 RING 154540 ASSY, SWITCH BOX, 30AMP, LTF11 161101 MTR, 1.5HP 115V TWIST LK, GRN...
  • Page 56 HD-101R Pro24 eXPloDeD View & PaRTS liST Switch Box Part# 161101 iTeM DeSCRiPTion Part # WASHER, #10 SAE FLAT 154369 SCREW, PAN HD PHIL 6 - 32 X 5/8 157393 WASHER #10, INTERNAL TEETH 158336 BUSHING, SWITCH, 30 AMP 158799...
  • Page 57 HD-101R Pro24 eXPloDeD View & PaRTS liST Blade Guard Part# 152582-OR iTeM DeSCRiPTion Part # SCREW, 5/16 - 18 X 1/2 SOCKET HEAD SET 152607 ELBOW, 1/8 MNPT X 1/4 BARB 90DEG 154652 TUBE, WATER 155389 CASTING, 101 BLD GUARD-DC-COMP...

  • Page 58: Accessories

    HD-101R Pro24 aCCeSSoRieS iTeM nUMBeR DeSCRiPTion MK-200, 10 x 5/8 Arbor Premium grade Diamond Blade for 137166 smooth, chip-free cutting on tile. MK-215, 10 x 5/8 Arbor Supreme grade diamond blade 128074 for hard materials MK-315, 10 x 5/8 Arbor...
  • Page 59 noTeS...

  • Page 60: Ordering Information

    ReTURn inFoRMaTion oRDeRinG inFoRMaTion You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond. When ordering direct from MK Diamond, please have the following information ready before calling: •...

  • Page 61: Warranty

    © CoPYRiGHT 2014, MK DiaMonD PRoDUCTS, inC. all RiGHTS ReSeRVeD. The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their re- spective owners and used with permission.
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  • Page 63 noTeS...
  • Page 64 MK-101 PRo 24 Tile Saw OWNER’S MANUAL, OPERATING INSTRUCTION, & PARTS LIST MK Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Toll-Free: (800) 421-5830 Phone: (310) 539-5221 Fax: (310) 539-5158 www.mkdiamond.com...

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