MK Diamond Products MK-101 PRO24 Owners Manual, Parts List & Operating Instructions
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MK Diamond Products MK-101 PRO24 Owners Manual, Parts List & Operating Instructions

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MK-101 PRO24 TILE SAW
OWNER'S MANUAL PARTS LIST &

OPERATING INSTRUCTIONS

MK-101 Pro24
Revision 300
03.2013
Manual Part No. 158808
Caution: Read all safety and operating instructions before
using this equipment. This owners manual MUST
accompany the equipment at all times.

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  • Page 1: Operating Instructions

    MK-101 PRO24 TILE SAW OWNER’S MANUAL PARTS LIST & OPERATING INSTRUCTIONS MK-101 Pro24 Revision 300 03.2013 Manual Part No. 158808 Caution: Read all safety and operating instructions before using this equipment. This owners manual MUST accompany the equipment at all times.
  • Page 2 INTRODUCTION Congratulations on your purchase of a MK-101 Pro24 Tile Saw. We are certain that you will be pleased with your purchase. MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry. Operated correctly, your MK-101 Pro24 should provide you with years of service. In order to help you, we have included this manual.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Page SAFETY Safety Messages Damage Prevention Message General Safety Precautions California Proposition 65 Message Electrical Requirements and Grounding Instructions 9-10 Electric Motor Safety Safety Label Locations Lockout Product Specifications ASSEMBLY Unpacking Contents Transport Stand Assembly 16-17 SETUP, ADJUSTMENT AND OPERATION Setup 19-20 Operation...

  • Page 4: Safety

    MK-101 Pro24 SAFETY Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. Safety warnings and guidelines do not by themselves eliminate danger.
  • Page 5 MK-101 Pro24 SAFETY KEEP CHILDREN AWAY All visitors and children should be kept a safe distance from work area. MAKE THE WORKSHOP KID PROOF Make the workshops kid proof by using padlocks, master switches or by removing starter keys. DO NOT FORCE THE TOOL A power tool will do a job better and safer operating at the rate for which it was designed.
  • Page 6 MK-101 Pro24 SAFETY USE RECOMMENDED ACCESSORIES Consult the owner’s manual for recommended accessories. Using improper accessories may increase the risk of personal or by-stander injury. Unauthorized equipment modifications will void all warranties. Manufacturer does not assume responsibility for any accident due to equipment modifications.
  • Page 7 MK-101 Pro24 SAFETY WARNING Diamond Blades improperly used are dangerous. Comply with American National Standards Institute Safety Code, B7.1 and, Occupational Safety and Health Act covering Speed, Safety Guards, Flanges, Mounting Procedures, General Operating Rules, Handling, Storage and General Machine Conditions ELECTRICAL SHOCK NEVER touch electrical wires or components while the engine is running.

  • Page 8: California Proposition 65 Message

    MK-101 Pro24 SAFETY SILICA DUST WARNING Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.

  • Page 9: Electrical Requirements And Grounding Instructions

    MK-101 Pro24 SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS In order to prevent potential electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times! WARNING In case of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
  • Page 10 MK-101 Pro24 SAFETY WARNING The “drip loop” is that part of the cord below the level of the receptacle, or the connector, if an extension cord is used. This method of position- ing the cord prevents the travel of water along the power cord and coming in contact with the receptacle.

  • Page 11: Electric Motor Safety

    MK-101 Pro24 SAFETY ELECTRIC MOTOR SAFETY For maintenance care and operation of the electric motor, refer to your electric motor instruction book- let furnished with the electric motor. Protect the electric motor from dust as much as possible and keep ventilating openings clean.

  • Page 12: Safety Label Locations

    MK-101 Pro24 SAFETY SAFETY LABEL LOCATIONS Safety labels contain important safety information. Please read the information contained on each safety label. These labels are considered a permanent part of your saw. If a label comes off or becomes hard to read, contact MK Diamond or your dealer for a replacement.

  • Page 13: Product Specifications

    The MK-101 Pro24 are versatile Tile Saws. Operated and used according to this manual, the unit will provide years of dependable service. The MK-101 Pro24 is engineered as table top or stand mounted wet tile saw. The saw includes a powerful 120v totally enclosed capacitor start motor with a thermal protective overload. The MK-101 Pro24 includes a powerful 120v or 240v motor.

  • Page 14: Unpacking

    Your MK-101 has been shipped from the factory thoroughly inspected. Only minimal assembly is required. CAUTION Use proper lifting techniques when lifting the MK-101 Pro24. CONTENTS In your container, you will find one (1) MK-101 frame and water basin, one (1) MK-101 Cutting Head, one...

  • Page 15: Transport

    (see Cutting Head Installation and Removal in the following section). UNIVERSAL STAND The MK-101 Pro24 weighs approximately one hundred and thirty (130) pounds; CAUTION follow the guidelines for transport in the TRANSPORT section, when placing it on the stand.

  • Page 16: Assembly

    MK-101 Pro24 ASSEMBLY ASSEMBLY Follow the assembly instructions to prepare your MK-101 for operation. Cutting Head Installation NOTE: If the cutting head is installed, go to the next step. Align Cutting Head rear Pivot Ensure Cutting Head Stop is in...
  • Page 17 MK-101 Pro24 ASSEMBLY Diamond Blade Installation NOTE: When installing the Retaining Nut, do not “cross-thread” and DO NOT over tighten. Shaft Lock Pushbutton Position Movable Cutting Table Locate the Shaft Lock push Depress and hold the Shaft to the front of the saw and...
  • Page 18 MK-101 Pro24 ASSEMBLY Adjustable Cutting Guide Installation NOTE: The Adjustable Cutting Guide can be used on either side of the Diamond Blade. Place the Adjustable Cutting Guide onto the Movable Cutting Table Ruler/Stop and tighten the retaining thumbscrew. Splash Guard Installation...

  • Page 19: Setup

    MK-101 Pro24 SETUP Pre-start Inspection Prior to beginning work, a pre-start inspection of the saw should be performed. Ensure the ON/OFF Switch Verify the Movable Cutting Inspect the Diamond Blade for is in the OFF position. Table moves freely. damage – verify the blade is correct for the material being cut.
  • Page 20 Check for damaged, broken, or missing parts. 2. Verify the On/Off switch is in the OFF position. 3. Before connecting the MK-101 Pro24 to a power supply, be sure the voltage, cycle and phase of the job site power source meet the requirements.

  • Page 21: Operation

    MK-101 Pro24 OPERATION SETUP FOR OPERATION 1. Before powering or starting, check for damage that could prevent this equipment CAUTION from proper operation or performing it’s intended function. Check for binding and proper alignment of moving parts. Check for damaged, broken, or missing parts.

  • Page 22: Adjustment

    MK-101 Pro24 ADJUSTMENT SET CUTTING DEPTH When loosing the Cutting Head Adjusting Knob, the Cutting Head will pivot CAUTION down unless held. Loosen Cutting Head Set cutting depth approximately Tighten the Adjusting Knob. Adjusting Knob. 1/4 to 1/2 inch below the surface of the Movable Cutting Table.
  • Page 23 MK-101 Pro24 ADJUSTMENT DIAGONAL CUTTING NOTE: To cut diagonal, the Dual 45º Flat Angle Guide (MK Diamond Part No. 134577-MK) should be used. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for CAUTION which it was designed.
  • Page 24 MK-101 Pro24 ADJUSTMENT 45° MITER CUTTING NOTE: To cut 45º Miters, the 45º Bullnose Miter Guide (MK Diamond Part No. 153201-MK) should be used. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for CAUTION which it was designed.
  • Page 25 MK-101 Pro24 ADJUSTMENT OFF-ANGLE CUTTING NOTE: To cut 45º Miters, the 45º Bullnose Miter Guide (MK Diamond Part No. 153201-MK) should be used. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for CAUTION which it was designed.
  • Page 26 MK-101 Pro24 ADJUSTMENT ADJUSTING THE CUTTING HEAD NOTE: For larger tiles and maximum cutting length, the cutting head should be in the front pivot hole. The Cutting Head is heavy! Care must be used when changing the position CAUTION of the Cutting Head.
  • Page 27 MK-101 Pro24 ADJUSTMENT ADJUSTING THE POST FOR MAXIMUM CUTTING LENGTH The Cutting Head and Post are heavy! Use care when changing the position of CAUTION the Cutting Head. Remove the Cutting Head (See Ensure the ON/OFF Switch Remove Water Basin and Adjusting the Cutting Head.

  • Page 28: Cleanup

    MK-101 Pro24 CLEANUP CLEANUP NOTES: 1. If an external water source was used, steps A through C may be skipped. 2. Dispose of waste water in accordance with applicable Federal, State and Local laws. Clean the Water Pump Place the Water Pump Run the MK-101 until clear suction of all debris.

  • Page 29: Maintenance

    MK-101 Pro24 MAINTENANCE NEW MAINTENANCE Perform the following after initial purchase and operation of the MK-101. Check and adjust V-belt tension following first 48 hours of operation (See V-belt Inspection). MAINTENANCE FOLLOWING USE To extend the life of the MK-101, the following procedure should be performed after each use.
  • Page 30 MK-101 Pro24 MAINTENANCE MONTHLY MAINTENANCE The following maintenance should be performed Monthly. Remove the Diamond Blade. Lubricate the Outer Flange Lubricate the Arbor Shaft. and Retaining-nut. Verify the Roller Wheel Verify all motor mounting Verify the Motor Adjustment Assembly is tight and in Bolts are tight.
  • Page 31 MK-101 Pro24 MAINTENANCE Lubricate the Cutting Head Lubricate the Cutting Head Lubricate the Cutting Head Adjustment Knob. Adjustment Knob retaining Pivot Shaft. holes. FLOW MAINTENANCE NOTE: If flow to the diamond blade requires adjustment, perform the following actions. Increase cooling flow by releas- Reduce cooling flow by ing the Flow Adjusting Clamp.
  • Page 32 MK-101 Pro24 MAINTENANCE DIAMOND BLADE CHANGE-OUT NOTE: When installing the Retaining Nut, do not “cross-thread” and DO NOT over tighten the retaining nut. Locate the Shaft Lock push- Remove Retaining Nut and Remove the Diamond Blade. button on the underside of the Outer Flange, depress and hold Cutting Head.
  • Page 33 MK-101 Pro24 MAINTENANCE BELT INSPECTION, ADJUSTMENT AND REPLACEMENT The MK-101 is designed with a power transmission belt. In order to ensure the MK-101 operates at peak efficiency, the V-belt should be inspected monthly, and changed if the belt shows damage and/or exces- sive wear.
  • Page 34 MK-101 Pro24 MAINTENANCE Remove the belt. Install the new belt. Verify the V-belt is seated in the grooves of both pulleys. Tighten the Motor Adjustment Check belt tension Repeat steps M and N until Strap to remove slack. (proper tension 1/8-inch).

  • Page 35: Troubleshooting

    MK-101 Pro24 TROUBLESHOOTING BLADE WILL NOT CUT PROPERLY: Check for Smoothness Check for proper blade rotation. Ensure the Blade Core or “Glazing” (Dress blade is not bent. if needed). Verify the blade is correct for the material being used. MOVABLE CUTTING TABLE DOES NOT MOVE CORRECTLY...
  • Page 36 MK-101 Pro24 TROUBLESHOOTING COOLING FLOW Verify the cooling flow Remove the Cooling Transfer Place Pump into a bucket of Adjusting Clamp is open. If flow Tube from the Blade Guard water and check flow. If flow exists, go to Step B.
  • Page 37 MK-101 Pro24 TROUBLESHOOTING BLADE STOPS TURNING Allow the motor to cool and Verify all plugs fully installed. depress motor Overload Check Ground Fault Circuit Reset Switch. If motor does not Interrupter start, go to Step B. NOTE: Verify circuit breaker at least 20 amps - if not, move to 20-amp circuit.
  • Page 38 MK-101 Pro24 TROUBLESHOOTING BLADE ALIGNMENT PROCEDURE The Movable Cutting Table of the MK-101 may become misaligned with the Cutting Head of the Tile Saw over time. Should misalignment occur, perform the following steps to realign the Tile Saw. NOTE: If alignment problems are the result of a warped blade, a bent frame or bent support arm, or, if alignment is off by more than 1/8-inch, contact the MK Diamond Service Center –...
  • Page 39 MK-101 Pro24 TROUBLESHOOTING HORIZONTAL ALIGNMENT PROCEDURE The Horizontal alignment will ensure that straight cuts (or Rip Cuts) are made. Pull Movable Cutting Table Position Cutting Head Move Guide Bar until Blade is to front of Tile Saw. to normal Cut Depth.
  • Page 40 MK-101 Pro24 TROUBLESHOOTING 90° ALIGNMENT VERIFICATION 90º-alignment verification ensures the blade cuts tile straight up and down and not at an angle. The Diamond blade must be removed and reinstalled when removing the blade guard. NOTE: If the blade is misaligned following 90º-alignment verification, return the saw to MK Diamond for repair.
  • Page 42 MK-101 Pro24 EXPLODED VIEW MK-101 Pro24 Tile Saw Part# 153243...

  • Page 43: Parts List

    MK-101 Pro24 PARTS LIST MK-101 Pro24 Assembly Part# 153243 Item Description Part # FITTING, PLASTIC, 1/4 FNPT X 1/4 BARB 128397 HOSE, VINYL 1/4 X 3/8 (6.0’) 132951 CASTING, ACC DUAL FLAT - COMP 134577 WRENCH, TILE SAW NUT 15/16...

  • Page 44: Exploded View & Parts List

    MK-101 Pro24 EXPLODED VIEW & PARTS LIST Frame Assembly Part# 170477 Item Description Part # WASHER, LOC, SPLIT, 3.8 150925 SCREW, SET, SOC, CUPT, 3.8 - 16 X 1/2 153710 SHAFT, 12.88 PIVTO 155530 PLATE, PRESSURE 155671 SCREW, 3/8 -16 X 2 - 1/2 HEX HEAD CAP...
  • Page 45 MK-101 Pro24 EXPLODED VIEW & PARTS LIST Table Assembly Part# 160378 Item Description Part # CASTING, 101/990 LNR BRG MT - COM 135855 SCREW, HEX HD, 5/16 - 18 X 1 151743 WASHER, LOCK, SPLIT, 5/16 151747 WASHER, FLAT, SAE, 5/16...
  • Page 46 MK-101 Pro24 EXPLODED VIEW & PARTS LIST Assy, Wheel Brkt TSaw Part# 151756 Item Description Part # WHEEL, ROLLER TSAW 151799 NUT, HEX, 1/4 - 20 151893 SCREW, HEX HEAD 1/4 - 20 X 1 - 1/2 151914 WASHER, FLAT, SAE, 1/4...
  • Page 47 MK-101 Pro24 EXPLODED VIEW & PARTS LIST Cutting Head Part# 158481 INCLUDED WITH ITEM 8 INCLUDED WITH ITEM 8 ITEM DESCRIPTION Part # KEY, 3/16 SQ X 1 -1/8 150344 WASHER, FLAT, SAE, 1/4 151915 SCREW, HEX HD, 1/4 - 20 X 3/4...
  • Page 48 MK-101 Pro24 EXPLODED VIEW & PARTS LIST Assy, Sub Cutting Head 101 Part# 158191 ITEM DESCRIPTION Part # NUT, HEX, 5/16 - 18 101196 FLANGE, OUTER, 2 - 3/8 135830 NUT, HEX, 5/8 18 135848 BEARING, BALL, 17 X 40 X 12MM...
  • Page 49 MK-101 Pro24 EXPLODED VIEW & PARTS LIST Motor Part# 160486 ITEM DESCRIPTION Part # TERMINAL, 16 - 14 AWG X #10 RING 154540 MTR, 1.5HP 120V 60HZ 160484 ASSY, SWITCH BOX, 30AMP, LTF11 161101...
  • Page 50 MK-101 Pro24 EXPLODED VIEW & PARTS LIST Switch Box Part# 161101 ITEM DESCRIPTION Part # WASHER, #10 SAE FLAT 154369 SCREW, PAN HD PHIL 6 - 32 X 5/8 157393 WASHER #10, INTERNAL TEETH 158336 BUSHING, SWITCH, 30 AMP 158799...
  • Page 51 MK-101 Pro24 EXPLODED VIEW & PARTS LIST Blade Guard Part# 152582 ITEM DESCRIPTION Part # SCREW, 5/16 - 18 X 1/2 SOCKET HEAD SET 152607 ELBOW, 1/8 MNPT X 1/4 BARB 90DEG 154652 TUBE, WATER 155389 CASTING, 101 BLD GUARD-DC-COMP...

  • Page 52: Accessories

    ACCESSORIES ITEM NUMBER DESCRIPTION MK-200, 10 x 5/8 Arbor Premium grade Diamond Blade for 137166 smooth, chip-free cutting on tile. MK-215, 10 x 5/8 Arbor Supreme grade diamond blade for hard 128074 materials MK-315, 10 x 5/8 Arbor 153252 Supreme super hi-rim diamond blade 134577-MK Dual 45°...

  • Page 54: Ordering Information

    ORDERING AND RETURN INFORMATION ORDERING INFORMATION You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond. When ordering direct from MK Diamond, please have the following information ready before calling: •...

  • Page 55: Warranty

    © COPYRIGHT 2012, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED. The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their re- spective owners and used with permission.
  • Page 56 MK-101 PRO 24 TILE SAW OWNERS MANUAL & OPERATING INSTRUCTION MK Diamond Products, Inc. 1315 Storm Parkway Torrance, CA 90501 Toll-Free: (800) 845-3729 Phone: (310) 539-2221 Fax: (310) 539-5158 www.mkdiamond.com...

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