HOME DEPOT RENTAL HD-101R Pro24 JCS www.mkdiamond.com OWNER'S MANUAL OPERATING INSTRUCTIONS Part # 153243-HD-JCS Revision 106 12.2014 Manual Part #161289 Caution: Read all safety and operating instructions before using this equipment. This parts list MUST accompany the equipment at all times.
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INTRODUCTION Congratulations on selecting a HD-101R Pro24-JCS. MK Diamond takes pride in producing the finest construction power tools and diamond blades in the industry. Operated correctly, this HD-101R Pro24-JCS should provide years of service. In order to help you, we have included this manual. This owners manual contains information necessary to operate and maintain this HD-101R Pro24-JCS safely and correctly.
TABLE OF CONTENTS SAFETY Safety Messages Damage Prevention Message General Safety Precautions California Proposition 65 Message Canadian French Safety Translation 9-14 Electrical Requirement 15-18 Safety Label Locations Product Specifications UNPACKING, TRANSPORT and ASSEMBLY Unpacking Contents Transport JCS Stand Setup 22-24 Assembly 25-27 SETUP, OPERATION and SHUTDOWN...
HD-101R Pro24-JCS SAFETY Read and follow all safety, operating and maintenance instructions. Failure to read and follow these instructions could result in injury or death to you or others. Failure to read and follow these instructions could also result in damage and/or reduced equipment life. Safety warnings and guidelines do not by themselves eliminate danger.
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HD-101R Pro24-JCS SAFETY PERSONAL PROTECTIVE EQUIPMENT ALWAYS wear approved respiratory, head, ear and eye protection when operating this machine. ACCIDENTAL STARTS! Before starting the engine/motor, be sure the ON/OFF switch is in the OFF position to pre- vent accidental starting. Place the ON/OFF switch in the OFF position before performing any service operation.
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HD-101R Pro24-JCS SAFETY USE PROPER APPAREL DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry that may be caught in moving parts. Non-slip footwear is recommended. Wear protective hair cover- ing to contain long hair. SECURE WORK Clamps or a vise should be used to hold work whenever practical.
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HD-101R Pro24-JCS SAFETY CHECK FOR DAMAGED PARTS Before using a power tool, check for damaged parts. A guard or any other part that is damaged should be carefully checked to determine if it would operate properly and perform its intended function. Always check moving parts for proper alignment or binding. Check for broken parts and mountings and all other conditions that may affect the operation of the power tool.
HD-101R Pro24-JCS SAFETY SILICA DUST WARNING Grinding/cutting/drilling of masonry, concrete, metal and other materials with silica in their composition may give off dust or mists containing crystalline silica. Silica is a basic component of sand, quartz, brick clay, granite and numerous other minerals and rocks. Repeated and/or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases, including silicosis.
HD-101R Pro24-JCS DE SéCURITé Lisez et suivez toutes les consignes de sécurité, d'utilisation et d'entretien. Ne pas lire et suivre ces consignes pourrait entraîner des blessures, voire la mort, pour vous ou d'autres personnes. Ne pas lire et suivre ces consignes pourrait aussi endommager et/ou raccourcir la durée de vie de l'équipement. Les avertissements et les directives de sécurité...
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HD-101R Pro24-JCS DE SéCURITé ÉQUIPEMENT DE PROTECTION INDIVIDUELLE Portez TOUJOURS l'équipement de protection respiratoire, auriculaire et oculaire homologué lors de l'utilisation de cet outil. DÉMARRAGES ACCIDENTELS! Avant de démarrer le moteur, vérifiez que le commutateur MARCHE-ARRÊT est en position ARRÊT (OFF) pour empêcher tout démarrage accidentel. Placez le commutateur MARCHE- ARRÊT en position ARRÊT (OFF) avant toute intervention d'entretien.
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HD-101R Pro24-JCS DE SéCURITé UTILISER DES VÊTEMENTS APPROPRIÉS NE PAS porter de vêtements amples, gants, cravates, bagues, bracelets ou autres bijoux susceptibles de se prendre dans les pièces mobiles. Le port de chaussures antidérapantes est recommandé. Les cheveux longs doivent être ramassés sous un couvre-chef. FIXER LES PIÈCES DE TRAVAIL Dans la mesure du possible, utiliser des serre-joints ou un étau pour maintenir la pièce de travail.
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HD-101R Pro24-JCS DE SéCURITé VÉRIFICATION DES PIÈCES ENDOMMAGÉES Avant d'utiliser un outil électrique, vérifier s'il y a des pièces endommagées. Examiner soigneusement les pièces et dispositifs de protection qui semblent endommagés afin de déterminer s'ils fonctionnent correctement et remplissent les fonctions prévues. Vérifier toujours l'alignement et le réglage corrects des pièces mobiles.
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HD-101R Pro24-JCS DE SéCURITé AVERTISSEMENT SUR LA POUSSIÈRE DE SILICE La rectification/la coupe/le perçage de la maçonnerie, du béton, du métal et d'autres matériaux contenant de la silice dans leur composition peut dégager de la poussière ou des nuages contenant de la silice cristalline.
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HD-101R Pro24-JCS DE SéCURITé SÉCURITÉ DU MOTEUR ÉLECTRIQUE Pour les soins et les interventions d'entretien du moteur électrique, reportez-vous au livret d'instructions de votre moteur électrique fourni avec le moteur électrique. Protéger le moteur électrique contre la poussière autant que possible et garder les ouvertures de ventilation propres. Avant de brancher l'outil, s'assurer que la tension de sortie est dans la plage indiquée sur la plaque signalétique de l'outil.
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HD-101R Pro24-JCS SAFETY ELECTRIC MOTOR SAFETY For maintenance care and operation of the electric motor, refer to your electric motor instruction book- let furnished with the electric motor. Protect the electric motor from dust as much as possible and keep ventilating openings clean.
HD-101R Pro24-JCS SAFETY ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS In order to prevent electrical shock and injury, the following electrical safety precautions and symbols should be followed at all times! WARNING In case of a malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock.
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HD-101R Pro24-JCS SAFETY WARNING To avoid the possibility of the appliance or plug receptacle getting wet, position the machine to one side of a wall mounted receptacle. This will prevent water from dripping into the receptacle or plug. A "drip loop," shown in the picture below, should be arranged by the user to properly position the power cord relative to the power source.
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HD-101R Pro24-JCS SAFETY WARNING Use of undersized extension cords result in low voltage to the motor that can result in motor burnout and premature failure. MK Diamond warns that equipment returned to us showing signs of being run in a low voltage condition, through the use of undersized extension cords,will be repaired or replaced totally at the customer’s expense.
HD-101R Pro24-JCS SAFETY SAFETY LABEL LOCATIONS The warning labels contain important safety information. Please read the information contained on each safety label. These labels are considered a permanent part of your saw. If a label comes off or becomes hard to read, contact MK Diamond or your dealer for a replacement. Tile Saws CAUTION WARNING...
HD-101R Pro24-JCS SPECIFICATIONS PRODUCT SPECIFICATIONS • Integrated stand allows operator to set up or transport in a matter of seconds • Solid rubber heavy-duty wheels won't scuff floors • Designed for easy transport, loading and storage by one person • Integrated gas shocks help handle the weight of the saw during setup and breakdown •...
45° Bullnose 90° Protractor Splash Guard GFCI Cord Extension Cord Miter HOME DEPOT RENTAL www.mkdiamond.com HD-101R Pro24 JCS OWNER'S MANUAL OPERATING INSTRUCTIONS Part # 153243-HD-JCS Revision 105 10.2014 Manual Part #161289 Caution: Read all safety and operating instructions before using this equipment. This parts list MUST accompany the equipment at all times.
HD-101R Pro24-JCS STAND SET-UP JCS STAND: Key Components for Set Up NOTE: Familiarize with the following components before proceeding to SET UP. Handle Red Leg Lock Green Blue Knob Knob Wheel Lock Cross Member Front Leg Springs Safety Cutting Head Front Handle Legs...
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HD-101R Pro24-JCS STAND SET-UP JCS STAND: Key Components for Set Up THE MK-101 w/JCS stand weighs approximately two hundred and two pounds CAUTION (202 pds). Read and understand all instructions. Failure to follow all instructions in SEQUENCE could result in serious injury. Pull, turn &...
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HD-101R Pro24-JCS STAND SET-UP JCS STAND - Take Down Instructions Move table forward toward Pull and hold Green Knob. Lift Release Green Knob to operator. Safety Arm until it hits bottom secure Safety Arm. of Frame. Move Table back and Push down on Cutting Head Tilt Saw backwards to ensure table is secure.
HD-101R Pro24-JCS ASSEMBLY ASSEMBLY Follow the assembly instructions to prepare your MK-101 for operation. Cutting Head Installation NOTE: If the cutting head is installed, go to the next step. Align Cutting Head rear Pivot Ensure Cutting Head stop is in Install the Cutting Head onto the Hole to the Post Pivot Shaft upward position.
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HD-101R Pro24-JCS ASSEMBLY DIAMOND BLADE INSTALLATION NOTE: When installing the Retaining Screw, do not “cross-thread” and DO NOT over tighten the screw. Position Movable Cutting Table Locate the Shaft Lock push Depress and hold the Shaft to the front of the saw and button on the underside Lock pushbutton and remove raise the Blade Guard by...
HD-101R Pro24-JCS ASSEMBLY ADJUSTABLE CUTTING GUIDE INSTALLATION NOTE: The Adjustable Cutting Guide can be used on either side of the Diamond Blade. Place the Adjustable Cutting Guide onto the Movable Cutting Table Ruler/Stop and tighten the retaining thumbscrew. SPLASH GUARD INSTALLATION Install the retaining thumbscrew Install the Splash Guard through the washer and Splash...
HD-101R Pro24-JCS SETUP SETUP Pre-start Inspection Prior to beginning work, a pre-start inspection of the saw should be performed. Ensure the ON/OFF Switch Verify the Movable Cutting Inspect the Diamond Blade for is in the OFF position. Table moves freely. damage –...
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HD-101R Pro24-JCS SETUP WATER PUMP SETUP FOR OPERATION The Water Pump can be setup for operation in two ways, External Water Source or Re-circulation. NOTE: If using a dry blade for operation, DO NOT connect the water pump. External Water Source This is the preferred method of cooling.
HD-101R Pro24-JCS OPERATION MK-101 PRO Series Setup for Operation CAUTION 1. Before powering or starting, check for damage that could prevent this equipment from proper operation or performing it’s intended function. Check for binding and alignment of moving parts. Check for damaged, broken, or missing parts. 2.
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HD-101R Pro24-JCS OPERATION Set Cutting Depth CAUTION When loosing the Cutting Head Adjusting Knob, the Cutting Head will pivot down unless held. Loosen Cutting Head Set cutting depth approximately Tighten the Adjusting Knob. Adjusting Knob. 1/4 to 1/2 inch below the surface of the Movable Cutting Table.
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HD-101R Pro24-JCS OPERATION Diagonal Cutting CAUTION DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed. Ruler/Stop Remove the Adjustable Position the tile against the Verify proper cooling flow on Cutting Guide.
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HD-101R Pro24-JCS OPERATION 45° Miter Cutting NOTE: To cut 45° Miters, the 45° Bullnose Miter Guide (MK Diamond Part No. 153201- MK) should be used. CAUTION DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.
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HD-101R Pro24-JCS OPERATION Off-angle Cutting NOTE: To cut angles other than 45º angles or Miters, a 90º Protractor (MK Diamond Part No. 134569-MK) should be used. DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which CAUTION it was designed.
HD-101R Pro24-JCS OPERATION Adjusting the Cutting Head NOTE: For larger tiles and maximum cutting length, the cutting head should be in the front pivot hole. The Cutting Head is heavy! Care must be used when changing the position of the CAUTION Cutting Head.
HD-101R Pro24-JCS ADJUSTMENT Adjusting the Post for Maximum Cutting Length The Cutting Head and Post are heavy! Use care when changing the position of the CAUTION Cutting Head. Ensure the ON/OFF Switch Remove Water Basin. Remove the Cutting Head (See is in the OFF position.
HD-101R Pro24-JCS CLEANUP Cleanup NOTE: 1. If an external water source was used, steps A through C may be skipped. 2. Dispose of waste water in accordance with applicable Federal, State and Local laws. Run the MK-101 until clear Place the Water Pump Clean the Water Pump water is seen at the blade suction of all debris.
HD-101R Pro24-JCS MAINTENANCE NEW MAINTENANCE Perform the following after initial purchase and operation of the MK-101. Check and adjust V-belt tension following first 48 hours of operation (See V-belt Inspection). Maintenance Following Use To extend the life of the MK-101 Pro24, the following procedure should be performed after each use. Lubricate all points listed below with light oils such as, 3 in 1, WD-40, etc.
HD-101R Pro24-JCS MAINTENANCE Monthly Maintenance The following maintenance should be performed Monthly. Lubricate the Arbor Shaft. Remove the Diamond Blade. Lubricate the Outer Flange and Retaining-nut. Verify the Motor Adjustment Verify all motor mounting Verify the Roller Wheel Strap is tight. Assembly is tight and in Bolts are tight.
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HD-101R Pro24-JCS MAINTENANCE Blade Dressing Like most cutting instruments, a diamond blade performs best when it is dressed. Over time and use, diamonds on the outer edge of the blade will become smoothed or “glazed” over. This will reduce grinding efficiency and may cause the blade to “wander” or bend giving the illusion of an alignment problem.
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HD-101R Pro24-JCS MAINTENANCE Diamond Blade change-out NOTE: When installing the Retaining Screw, do not “cross-thread” and DO NOT over tighten the screw. Locate the Shaft Lock pushbutton Remove Retaining Nut and Remove the Diamond Blade. on the underside of the Cutting Outer Flange, depress and hold Head.
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HD-101R Pro24-JCS MAINTENANCE Belt Inspection, Adjustment and Replacement The MK-101 is designed with a power transmission belt. In order to ensure the MK-101 operates at peak efficiency, the belt should be inspected monthly, and changed if the belt shows damage and/or excessive wear.
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HD-101R Pro24-JCS MAINTENANCE Remove the belt. Install the new belt Verify the belt is seated in the (MK Diamond Part No. 158194). grooves of both pulleys. Tighten the Motor Adjustment Check belt tension Repeat steps N and O until Strap to remove slack. (proper tension 1/8-inch).
HD-101R Pro24-JCS TROUBLESHOOTING Blade will not cut properly Check for Smoothness Check for proper blade rotation. Ensure the Blade Core or “Glazing” (Dress blade is not bent. if needed). Verify the blade is correct for the material being used. Movable Cutting Table Does Not Move Correctly Check the Guide Bar and Check the Movable Cutting Frame for cleanliness –...
HD-101R Pro24-JCS TROUBLESHOOTING Cooling Flow Remove the Cooling Transfer Place Pump into a bucket of Remove the Cooling Transfer Tube from the Blade Guard water and check flow. If flow Tube and check for flow. If flow inlet. Go to Step C. exists, go to Step D.
HD-101R Pro24-JCS TROUBLESHOOTING Blade Stops Turning Verify the circuit breaker is at Allow the motor to cool and Verify all plugs are fully least 20 amps – if not, move to depress motor Overload installed. Check to see if the a 20-amp circuit.
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HD-101R Pro24-JCS TROUBLESHOOTING Movable Cutting Table Misaligned The Movable Cutting Table of the MK-101 may become misaligned with the Cutting Head of the Tile Saw over time. Should misalignment occur, perform the following steps to realign the Tile Saw. NOTE: If alignment problems are the result of a warped blade, a bent frame or bent sup- port arm, or, if alignment is off by more than 1/8-inch, contact the MK Diamond Service Center –...
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HD-101R Pro24-JCS TROUBLESHOOTING HORIzONTAL ALIGNMENT PROCEDURE The Horizontal alignment will ensure that straight cuts (or Rip Cuts) are made. Pull Movable Cutting Table Position Cutting Head Move Guide Bar until Blade is to front of Tile Saw. to normal Cut Depth. centered in Cutting Groove.
HD-101R Pro24-JCS TROUBLESHOOTING 90° ALIGNMENT VERIFICATION 90º-alignment verification ensures the blade cuts tile straight up and down and not at an angle. The Diamond blade must be removed and reinstalled when removing the blade guard. NOTE: If the blade is misaligned following 90º-alignment verification, return the saw to MK Diamond for repair.
HD-101R Pro24-JCS ORDERING & RETURN ORDERING INFORMATION You may order MK Diamond products through your local MK Diamond distributor or, you may order direct from MK Diamond. When ordering direct from MK Diamond, please have the following information ready before calling: •...
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