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Regency Excalibur P90 Zero Clearance Owners & Installation Manual

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Regency Excalibur P90 Zero Clearance Owners & Installation Manual

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  • Page 2 - Installation and service must be performed by a qualified installer, service agency or the gas supplier. Tested by: Installer: Please complete the details on the back cover and leave this manual with the homeowner. Homeowner: Please keep these instructions for future reference. 919-495 REGENCY FIREPLACE PRODUCTS. 6988 Venture St., Delta, BC Canada, V4G 1H4 09.17.15...
  • Page 3 As it also bears our own mark, it promises to provide you with economy, comfort and security for many trouble free years to follow. Please take a moment now to acquaint yourself with these instructions and the many features of your Excalibur Fireplace. ® Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...
  • Page 4 This appliance is only use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 5: Table Of Contents

    Main Assembly ............47 Vertical Terminations ..........26 Burner Assembly & Log Set.........49 Horizontal terminations ..........29 Arch surround and safety screen assembly ....50 Vertical Terminations ...........30 Warranty ..............51 Installation Procedures ..........31 High Elevation .............32 Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...
  • Page 6 Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 7: Safety Decal

    We have printed a copy of the contents here for your review. The safety label is located on the front inside base of the unit, visible when the bottom louver is open. NOTE: Regency units are constantly being ® improved. Check the label on the unit and if there is a difference, the label on the unit is the correct one.

  • Page 8: For The State Of Massachusetts Only

    (e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipm ent, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 9: Important Message

    SERIOUS HOUSE FIRE. CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES, ESPE- CIALLY THE FIREPLACE GLASS, AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 10: General Safety Information

    (gases and other manufacturer. flammable vapours and liquids). Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 11: Heatwave Duct System Optional Kit

    The HeatWave Duct Kit and the Heat Release vent system be installed only in accordance Kit have different clearance and framing with these instructions. requirements, check the HeatWave and Heat Release manual for details. 10 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 12: Unit Base Stand-Offs

    3. For exterior walls, insulate the enclosure to the same degree as the rest of the house, apply vapour barrier and drywall, as per local installation codes. (Do not insulate the fireplace itself.) Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 13: Combustible Mantels

    Note: Ensure the paint that is used on the mantel and the facing is "heat resistant" or the paint may discolour. MANTEL LEG CLEARANCE 12 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 14: Facing Requirement

    3" (76mm) off of the floor surface You must take into account the depth of the floor covering (carpet, tile, linoleum, etc.) when determining the height Fireplace of the fireplace stand. Stand Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 15: Optional Framing Kit

    There are 6 screws which are not provided. (2 at bottom, 2 at top and 2 on sides). (Corner framing shown in diagram). Framing kit dimensions 02.12.15 919-508 14 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 16: Wall Mount On / Off Switch Installation

    11. Using the two (2) screws provided secure the cover plate to the Receiver. Low Voltage Junction Box Profl ame Receiver J-Box Receiver Slider Switch Wall Plate 10 ft. wire harness with 12 pin connector Diagram 1 Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 17: Unit Assembly Prior To Installation

    The side nailing strips come attached to the unit. There are 2 plates, one on the top and bottom that can be folded out as required. Plates can be folded out. 16 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 18: Venting

    7. tube of Mill Pac (1. 8. plated screws (8. 8. plated screws (8. 9. screws #8 x 1-1/2" Drill Point, Stainless 9. screws #8 x 1-1/2" Drill Point, Stainless Steel (4. Steel (4. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 19: Exterior Vent Termination Locations

    * Clearance in accordance with local installation codes and the requirements of the gas supplier 3 feet (91cm) within a height of 15 feet (4.5m) above the meter / regulator assembly 3 feet (91cm) above - if within 10 feet (3m) horizontally 18 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 20: 4" X 6-5/8" Rigid Pipe Cross Reference Chart

    4DFS SV4BF TM-4CS Trim Plate-Black 4DT-TP 4DFPB 4DcP SV4LA TM-4TP Regency Fireplace Products . 6988 Venture St. . Delta, BC . Canada . V4G 1H4 . 604-946-5155 . www.regency-fi re.com Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...
  • Page 21 Never allow the vent to run downward - this could cause high temperatures and may present a possible fi re hazard. Regency Fireplace Products . 6988 Venture St. . Delta, BC . Canada . V4G 1H4 . 604-946-5155 . www.regency-fi re.com...

  • Page 22: 5" X 8" Rigid Pipe Cross Reference Chart

    58DVA-FS 5DT-FS 5DFS TM-5LS Trim Plate-Black 58DAV-WFS 5DT-TP 5DCP TM-5TP Regency Fireplace Products . 6988 Venture St. . Delta, BC . Canada . V4G 1H4 . 604-946-5155 . www.regency-fi re.com Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...
  • Page 23 fi re hazard. 48” (1219mm) 38-1/4” (972mm) 47-7/8” (1216mm) 22 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ® Regency Fireplace Products . 6988 Venture St. . Delta, BC . Canada . V4G 1H4 . 604-946-5155 . www.regency-fi re.com...

  • Page 24: Rigid Pipe Venting Systems

    Metal Products Ameri Vent Direct Vent, Security Secure Vent , Selkirk Direct-Temp. AstroCap is a proprietary trademark of FPI Fireplace Products ® International Ltd. Dura-Vent® and Direct Vent are registered and/or proprietary trademarks of Simpson Dura-Vent Co. Inc. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...
  • Page 25 Horizontal & Vertical Terminations for 5" x 8" Venting 24 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 26: Rigid Pipe Venting Arrangements - Horizontal Terminations

    Maintain clearances to combustibles as listed in the "Clearances" section. • Horizontal vent must be supported every 3 feet. • Firestops are required at each floor level and whenever passing through a wall. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 27: Rigid Pipe Venting Arrangements - Vertical Terminations

    Note: Must use optional rigid pipe adaptor when using rigid vent measurements are taken from systems (Part # 510-994.. the base of the unit excluding risers or bottom stand-offs. 26 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...
  • Page 28 1 foot between 5' Min. 4' Max. 10' Min. 7' Max. elbows is 6' Min. 5' Max. 11' Min. 8' Max. required. 7' Min. 6' Max. 12' Min. 9' Max. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...
  • Page 29 Please note min. 1 foot 5' Min. 6' Max. 8' Min. between 90 elbows is 6' Min. 7' Max. 9' Min. required. 7' Min. 8' Max. 10' Min. 28 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 30: Horizontal Terminations

    (Diagram 4.. Install the upside down. Pac” sealant (supplied) to every inner pipe termination cap. connection. Failure to do so may result in drafting or performance issues not covered Diagram 3 under warranty. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 31: Vertical Terminations

    (Diagram 7.. over 14/12 to 16/12 1.83 over 16/12 to 18/12 2.13 over 18/12 to 20/12 2.29 Diagram 7 Diagram 3 over 20/12 to 21/12 2.44 30 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 32: Installation Procedures

    1" (25mm) clearance is needed at the termination end. We recommend framing a 10"(254mm) x 10"(254mm) (inside dimensions) hole to give structural rigidity for mounting the termination. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 33: High Elevation

    1/2 psig. For USA installations follow local codes and/ (3.45 kPa). Disconnect piping from valve at or the current National Fuel Gas Code, ANSI pressures over 1/2 psig. Z223.1. 32 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 34: Conversion From Ng To Lp

    Assembly to the left and lift out. 15. Replace yellow "NG" label with red "LP" label. 16. Check operation of flame control. Burner Orifice 17. Check for proper flame appearance and glow on logs. Reinstall new burner orifice LP stamped #51 and tighten. Installer Notice: These instructions must be left with the appliance. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ® 01.20.15 919-511...

  • Page 35: Optional Brick Panels

    Be very careful not to scratch them on the firebox hardware. Note: If the bottom brick panel must be removed: Remove the Rear Log Stand, then remove the Burner Tray. See the "Removing Valve" section. 34 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 36: Log Set Installation

    Carefully remove the logs from the box and unwrap them. The logs are fragile, handle with care - do not force into position. Sprinkle the vermiculite over base brick panel. 918-067c Page 1 of 4 01/04/08 Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...
  • Page 37 02-53. The notch in the bottom right end fi tting against the 5th grate tab. Rear Bracket Cutouts 02-54 02-51 5th Grate Tab 918-067c Page 2 of 4 01/04/08 36 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...
  • Page 38 02-53 Notch 02-50 02-52 02-54 Rear Grate Tab Photo shows rear grate tab. Log 02-51 was removed to show the positioning of Log 02-52. 918-067c Page 3 of 4 01/04/08 Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...
  • Page 39 If there is any fl ame hesitation, check that area for any blockage of the burner ports. 02-75 02-55 02-50 02-54 02-51 918-067c Page 4 of 4 01/04/08 38 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 40: Glass Door Installation

    1. The optional decorative double doors can be added to the Arch surround by attaching with 4 magnets as shown below. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 41: Wiring Diagrams

    CAUTION: Label all wires not touch any hot surfaces and are prior to disconnection away from sharp edges. when servicing controls. Wiring errors can cause improper and dangerous operation. 40 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 42: Aeration Adjustment

    Excalibur ® Installer at the time of installation or service. Adjustment Wire: Push to close or pull to open aeration cap. Closed - Tall yellow Open - Short Blue Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 43: Operating Instructions

    NEVER clean Button the glass while it is hot. Proflame video Diagram 2 Remote shown in Manual Mode on Hi 6. The unit will turn on. 42 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 44: Normal Operating Sounds Of Gas Appliances

    Mettre le bouton de commande de gaz en position OFF pour éteindre la veilleuse. Pour économiser le carburant, éteignez la veilleuse quand l’appareil reste longtemps inutilisé. DO NOT REMOVE THIS INSTRUCTION PLATE 919-456 Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 45: Maintenance Instructions

    2. Remove the Cap, and shine a flashlight 9. Reinstall the new ones in reverse order. down the Vent. Remove any bird nests, or other foreign material. 44 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 46: Fan Maintenance

    Fan Control Module marked “COM”. Turn the switch on the Fan Control Module to the ON position. ON is to the left. The “O” is the off position. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 47: Removing Valve

    The brick panel is very fragile - handle with valve bracket and remove valve. flame appearance and glow on logs. care. Hint: If you are using black pipe, ensure that there is a union by the valve, screws otherwise removal will be almost impossible. 46 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 48: Main Assembly

    Herringbone Brown 33. * Brick Panel - Back 34. * Brick Panel - Left 35. * Brick Panel - Right 36. 904-716 #10 x 5/8" Butt Spacer 511-031 Brick Panel Clip Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 49: Parts List

    48 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 50: Burner Assembly & Log Set

    Firebox Base 79. 791-535 Burner Assy - NG/LP 82. 511-030 Burner Grate Assy 83. 780-520 Rear Log Support Bracket 85. 780-930 Log Set (Complete) *Not available as a replacement part. Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 51: Arch Surround And Safety Screen Assembly

    ARCH SURROUND AND SAFETY SCREEN ASSEMBLY Part # Description 792-137 Flush door frame 940-326/P Flush glass 936-155 Glass Gasket (tadpole) 792-920 Arch surround with safety screen 792-950 Black Double doors 50 | Regency Excalibur P90-10 Zero Clearance Direct Vent Gas Fireplace ®...

  • Page 52: Warranty

    Conditions: Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at Regency's option, through an accredited distributor or agent provid- ed that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
  • Page 53 Register your Regency warranty online ® www.regency-fire.com Reasons to register your product online today! • View and modify a list of all your registered products. • Request automatic email notification of new product updates. • Stay informed about the current promotions, events, and special offers on related products.

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