MULTIQUIP Mikasa MVC82VE Operation And Parts Manual
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MULTIQUIP Mikasa MVC82VE Operation And Parts Manual

MULTIQUIP Mikasa MVC82VE Operation And Parts Manual

One-way plate compactor
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OPERATION AND PARTS MANUAL
SERIES
MODEL MVC82VE/VEW
ONE-WAY PLATE COMPACTOR
(ROBIN EX170D40103 ENGINE)
Revision #0 (02/05/09)
To fi nd the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL SERIES MODEL MVC82VE/VEW ONE-WAY PLATE COMPACTOR (ROBIN EX170D40103 ENGINE) Revision #0 (02/05/09) To fi nd the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING PAGE 2 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)

  • Page 3: Table Of Contents

    NOTES MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 3...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS MVC82VE/VEW PLATE ROBIN EX170D40103 DRAWINGS COMPACTOR Crankcase Assy..........36-37 Proposition 65 Warning ........... 2 Crankshaft, Piston Assy........38-39 Table Of Contents ............ 4 Camshaft Assy..........40-41 Parts Ordering Procedures ........5 Air Cleaner Assy..........42-43 Safety Information ..........

  • Page 5: Safety Information

    SAFETY INFORMATION Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment. may appear throughout this manual in conjunction with Failure to read and understand the safety safety messages.
  • Page 6  NEVER operate this equipment when not recommended by Multiquip for this equipment. Damage feeling well due to fatigue, illness or when to the equipment and/or injury to user may result. under medication.
  • Page 7 SAFETY INFORMATION COMPACTOR SAFETY WARNING  DANGER DO NOT place hands or fingers inside engine compartment when engine is running.  NEVER operate the equipment in an explosive  atmosphere or near combustible materials. An NEVER operate the engine with heat shields or explosion or fi...

  • Page 8: Safety Information

    SAFETY INFORMATION FUEL SAFETY BATTERY SAFETY (ELECTRIC START ONLY) DANGER DANGER   DO NOT add fuel to equipment if it is placed inside truck DO NOT drop the battery. There is a possibility that the bed with plastic liner. Possibility exists of explosion or battery will explode.
  • Page 9 NOTES PAGE 10 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)

  • Page 10: Specifi Cations

    SPECIFICATIONS Table 1. MVC82VE/VEW Specifi cations Centrifugal Force 3,080 lbf (13.7 kN) Vibration Frequency 5600 vpm (93.3 Hz) Traveling Speed 0 to 82 ft/min (0 to 25 m/min) Plate Size (L x W) 22.4 x 17.7 in (570 x 450 mm) Max.

  • Page 11: Dimensions

    DIMENSIONS Figure 1. MVC82VE/VEW Dimensions Table 3. Dimensions Reference Description Measurement Length (including handle) 38.2 in. (970 mm) Height (without handle) 22.4 in. (570 mm) Height (including handle) 38 in (965 mm) Length of Plate 22.4 in (570 mm) Width of Plate 17.7 in (450 mm) PAGE 12 —...

  • Page 12: General Information

    GENERAL INFORMATION DEFINITION OF PLATE COMPACTOR ANTI-VIBRATION HANDLE SYSTEM (AVT) The Mikasa MVC82VE/VEW is a walk-behind, one-way This compactor is equipped with advanced anti-vibration plate compactor designed for the compaction of sand, handle design that reduces vibration to the operator by up mixed soils and asphalt.

  • Page 13: Components

    COMPONENTS WATER TANK (MVC82VEW ONLY) Figure 2. MVC82VE/VEW Controls and Components Figure 2 shows the location of the basic controls and Belt Cover — Remove this cover to gain access to the components of the MVC82VE/VEW Plate Compactor. The V-belts. NEVER run the compactor without the V-belt function of each control is described below: cover.

  • Page 14: Basic Engine

    BASIC ENGINE Figure 3. Robin Engine Components Choke Lever — Used in the starting of a cold engine, The engine (Figure 3) must be checked for proper or in cold weather conditions. The choke enriches the lubrication and fi lled with fuel prior to operation. Refer fuel mixture.

  • Page 15: Inspection

    INSPECTION BEFORE STARTING NOTICE Read safety instructions at the beginning of manual. The Oil Alert System will automatically stop the engine before the engine falls below safe limits. Always be Clean the compactor, removing dirt and dust, sure to check the engine oil level prior to starting the particularly the engine cooling air inlet, carburetor and engine.

  • Page 16: Inspection

    INSPECTION V-BELT CHECK The V-belt tension is proper if the V-belt bends 10 to 15 mm (Figure 8) when depressed with fi nger midway CAUTION between the clutch and vibration pulley shafts. NEVER attempt to check the V-belt with the engine running.

  • Page 17: Operation

    OPERATION CAUTION NOTICE DO NOT attempt to run the compactor The CLOSED position of the choke lever enriches the until the Safety and Initial Start-up sections fuel mixture for starting a COLD engine. The OPEN have been read and understood. position provides the correct fuel mixture for normal operation after starting, and for restarting a warm engine.
  • Page 18 OPERATION OPERATION STOPPING THE ENGINE CAUTION Once the engine has started, move the engine throttle lever quickly to the fast position. NEVER stop the engine suddenly while working at high speeds. With the throttle lever in the fast position, the engine speed should be around 2,300 RPM, therefore Place the throttle lever (Figure 13) in slow position, and engaging the centrifugal clutch.

  • Page 19: Maintenance

    MAINTENANCE CAUTION Table 6. Engine Check Inspection and other services should always be carried Item Frequency of Inspection out on hard and level ground with the engine shut down. Oil or Fuel Leak Every 8 hours (daily) INSPECTION AND MAINTENANCE TABLES Tightness of Fastening Every 8 hours (daily) To make sure your plate compactor is always in good...
  • Page 20 MAINTENANCE Remove soil and clean the bottom of compaction Clean foam element in warm, soapy water or plate. nonfl ammable solvent. Rinse and dry thoroughly. Dip the element in clean engine oil and completely squeeze Check hydraulic pump, piping and hose for any leakage. out the excess oil from the element before installing.

  • Page 21: Maintenance

    MAINTENANCE VIBRATOR OIL LEVEL CHECK PLATE COMPACTOR STORAGE In every 300 hours of operation, with the machine For storage of the plate compactor for over 30 days, the positioned horizontally, remove vibrator oil level check following is required: plug (Figure 6) off vibrator (14 mm wrench) and see Drain the fuel tank completely or add STA-BIL to the if oil is up to fi...

  • Page 22: Troubleshooting

    TROUBLESHOOTING Table 8. Engine Troubleshooting Symptom Possible Cause Solution Spark plug bridging? Check gap, insulation or replace spark plug. Carbon deposit on spark plug? Clean or replace spark plug. Diffi cult to start. Fuel is available but no SPARK Short circuit due to defi cient spark plug Check spark plug insulation.

  • Page 23: Troubleshooting

    TROUBLESHOOTING CONTINUED... Symptom Possible Cause Solution Flush fuel system and replace with correct Water in fuel system? Weak in power. type of fuel. Compression is proper Dirty spark plug? Clean or replace spark plug but misfi res. Ignition coil defective? Replace ignition coil.
  • Page 24 NOTES MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 25...

  • Page 25: Explanation Of Code In Remarks Column

    The contents and part numbers listed in the parts A blank entry generally indicates that the item is not sold section are subject to change without notice. Multiquip separately. Other entries will be clarified in the “Remarks” does not guarantee the availability of the parts listed.

  • Page 26: Suggested Spare Parts

    SUGGESTED SPARE PARTS MVC82VE/VEW PLATE COMPACTOR WITH ROBIN EX170D40103 ENGINE 1 to 3 units QTY. DESCRIPTION 3....070100312 ....V-BELT 4....939010254 ....SHOCK ABSORBER 3....0650140150 ..SPARK PLUG 1....2825011118 ..ROPE, RECOIL STARTER 3....2773261107 ..ELEMENT, AIR CLEANER 1....0430430060 ..CAP, FUEL TANK 1....X641360010 ..FUEL FILTER, FUEL TANK MVC82VE/VEW COMPACTOR •...

  • Page 27: Nameplate And Decals

    NAMEPLATE AND DECALS PAGE 28 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
  • Page 28 NAMEPLATE AND DECALS PART NO. PART NAME QTY. REMARKS PLATE, SERIAL NO........1 ....CONTACT MQ PARTS DEPT. 920209890 DECAL, CAUTION (ICON) ......1 ....NPA-989 920212320 DECAL, FUEL CAUTION ......1 ....NPA-1232 920207590 DECAL, V-BELT (RPF-3310) .......1 ....NPA-759 920203060 DECAL, CAUTION ........1 ....NPA-306 920201580 DECAL, MQ MARK 71X55 920101410...

  • Page 29: Body Assy

    BODY ASSY • œ ™ “ ™ ˜ ™ • • š ” ” ™ – 14-1 ™ ˜ ” — ” ¥ 14-2 ” — • 14-3 ™ — ” — – – ” ™ ” – • – –...
  • Page 30 BODY ASSY PART NO. PART NAME QTY. REMARKS 419119550 VIB. PLATE 570X450 939010254 SHOCK ABSORBER D45H41 959404350 EARTH WIRE 020310080 NUT M10 030210250 WASHER, LOCK M10 031110160 WASHER, FLAT M10 911221703 ENGINE ASSY, EX170D40103 413436870 ENGINE NUT, REAR 14-1 001220840 BOLT 8X40 T 14-2 030208200...

  • Page 31: Vibrator Assy

    VIBRATOR ASSY 69-1 69-2 78 79 69-1 77-2 69-2 77-1 PAGE 32 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
  • Page 32 VIBRATOR ASSY PART NO. PART NAME QTY. REMARKS 418117730 VIBRATING CASE 001221445 BOLT 14X45 T 030214350 WASHER, LOCK M14 031114260 WASHER, FLAT M14 418456950 CASE COVER/PULLEY 060403020 OIL SEAL TC-30458 418456960 CASE COVER/SHUT OFF 418456970 PACKING 69-1 001220820 BOLT 8X20 T 69-2 030208200 WASHER, LOCK M8...

  • Page 33: Water Tank Assy (Mvc82Vew Only)

    WATER TANK ASSY (MVC82VEW ONLY) PAGE 34 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
  • Page 34 WATER TANK ASSY (MVC82VEW ONLY) PART NO. PART NAME QTY. REMARKS 418118581 GUARD HOOK 002211025 BOLT 10X25 H, SW 52693 WATER TANK ASSY ........1 ....INCLUDES ITEMS W/ $ 101$ 418910080 WATER TANK W/CAP (ORANGE) ....1 ....INCLUDES ITEMS W/ # 102#$ 954300342 CAP, WATER TANK (NBR) 103#$ 001241030 BOLT 10X30 U...

  • Page 35: Crankcase Assy

    ROBIN EX170D40103 ENGINE — CRANKCASE ASSY. PAGE 36 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
  • Page 36 ROBIN EX170D40103 ENGINE — CRANKCASE ASSY. PART NO. PART NAME QTY. REMARKS 2771010241 CRANK CASE CP W/OIL SENSOR ....1 ....INCLUDES ITEMS W/ # 0440250200 OIL SEAL 0600280021 BALL BEARING 2771501103 PIPE KNOCK 0440060020 OIL SEAL 0401140030 PLUG 0211140020 GASKET 2771100131 MAIN BEARING COVER C ......1 ....INCLUDES ITEMS W/ $ 220$ 0440250210...

  • Page 37: Crankshaft, Piston Assy

    ROBIN EX170D40103 ENGINE — CRANKSHAFT, PISTON ASSY. PAGE 38 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)

  • Page 38: Crankshaft, Piston Assy

    ROBIN EX170D40103 ENGINE — CRANKSHAFT, PISTON ASSY. PART NO. PART NAME QTY. REMARKS 2772020141 CRANKSHAFT CP 0180140020 FLANGE NUT 0323030010 WOODRUFF KEY 0320050150 0200080140 WASHER 0110080250 FLANGE BOLT 2772250110 CONNECTING ROD ASSY, 84.5CDX25B 30D-16D ...1 ...INCLUDES ITEM W/ # 2772250200 CONNECTING ROD ASSY, 0.25 U.S.

  • Page 39: Camshaft Assy

    ROBIN EX170D40103 ENGINE — CAMSHAFT ASSY. PAGE 40 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
  • Page 40 ROBIN EX170D40103 ENGINE — CAMSHAFT ASSY. PART NO. PART NAME QTY. REMARKS 2773160131 CAMSHAFT CP ...........1 ....INCLUDES ITEMS W/ # 2773510103 PIN (CAMSHAFT) 0240060010 O RING 2773860103 PIN (SPRING) 2773640103 RELEASE LEVER 2773650103 CLIP 2773870203 RETURN SPRING 2773560111 TIMING CHAIN CP 2773691103 TENSIONER 2773710103...

  • Page 41: Air Cleaner Assy

    ROBIN EX170D40103 ENGINE — AIR CLEANER ASSY. PAGE 42 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)

  • Page 42: Air Cleaner Assy

    ROBIN EX170D40103 ENGINE — AIR CLEANER ASSY. PART NO. PART NAME QTY. REMARKS 2773261520 AIR CLEANER ASSY ........1 ....INCLUDES ITEMS W/ # 200# 2773263018 BASE CP .............1 ....INCLUDES ITEMS W/ $ 210#$ 2773261008 PACKING 220# 2773260408 PACKING 250# 2773264008 COVER CP 260#$ 2773260908 LABEL 270#...

  • Page 43: Governor Assy

    ROBIN EX170D40103 ENGINE — GOVERNOR ASSY. PAGE 44 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
  • Page 44 ROBIN EX170D40103 ENGINE — GOVERNOR ASSY. PART NO. PART NAME QTY. REMARKS 2774230123 GOVERNOR LEVER 2774220133 GOVERNOR SHAFT 2774270111 GOVERNOR ROD CP 2774280123 ROD SPRING 0031305000 CLIP 0130060240 BOLT AND WASHER ASSY 0186060020 2794250263 GOVERNOR SPRING 2774330601 SPEED CONT.LEVER CP2 2774370101 LINK ROD CP 2774350203...

  • Page 45: Cooling, Starting Assy

    ROBIN EX170D40103 ENGINE — COOLING, STARTING ASSY. PAGE 46 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)

  • Page 46: Cooling, Starting Assy

    ROBIN EX170D40103 ENGINE — COOLING, STARTING ASSY. PART NO. PART NAME QTY. REMARKS 2775120201 BLOWER HOUSING CP 0732005470 LABEL (TRADEMARK) 0110060030 FLANGE BOLT 2775271121 BAFFLE 1 (CASE) CP 2775270203 BAFFLE 2 (HEAD) 0010406160 FLANGE BOLT 0110060020 FLANGE BOLT 2695020130 RECOIL STARTER ASSY ......1 ....INCLUDES ITEMS W/ # 210-1# 2705011508 SPIRAL SPRING...

  • Page 47: Fuel Tank Assy

    ROBIN EX170D40103 ENGINE — FUEL TANK ASSY. PAGE 48 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)

  • Page 48: Fuel Tank Assy

    ROBIN EX170D40103 ENGINE — FUEL TANK ASSY. PART NO. PART NAME QTY. REMARKS 2776010211 FUEL TANK CP 0732005181 LABEL (WARNING) 2779511103 LABEL (MODEL) 0430430060 FUEL TANK CAP CP X641360010 FUEL FILTER X505120020 UNION 0023806000 FLANGE NUT 0110060130 FLANGE BOLT 2776260111 FUEL PIPE CP ..........1 ....INCLUDES ITEMS W/ # X851061351 RUBBER PIPE...

  • Page 49: Carburetor Assy

    ROBIN EX170D40103 ENGINE — CARBURETOR ASSY. PAGE 50 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)

  • Page 50: Carburetor Assy

    ROBIN EX170D40103 ENGINE — CARBURETOR ASSY. PART NO. PART NAME QTY. REMARKS 2776230230 CARBURETOR ASSY .........1 ....INCLUDES ITEMS W/ # 2776253508 THROTTLE VALVE 2096235108 SCREW 2776252508 CHOKE VALVE 2466242008 PILOT JET 2776252008 CHOKE LEVER 2776253118 THROTTLE SHAFT A 2276245108 BOLT 2776250008 NEEDLE 2776251508...

  • Page 51: Flywheel Assy

    ROBIN EX170D40103 ENGINE — FLYWHEEL ASSY. PAGE 52 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
  • Page 52 ROBIN EX170D40103 ENGINE — FLYWHEEL ASSY. PART NO. PART NAME QTY. REMARKS 2777923011 FLYWHEEL CP 2777943111 IGNITION COIL CP 7527 ......1 ....MARK BM3803 2777943101 IGNITION COIL CP 7526 ......1 ....MARK BM3790 2777943111 0011406250 BOLT AND WASHER ASSY 27773102H1 WIRE 2 CP 0660000470 SWITCH ASSY 0150040090...

  • Page 53: Muffl Er Assy

    ROBIN EX170D40103 ENGINE — MUFFLER ASSY. PAGE 54 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
  • Page 54 ROBIN EX170D40103 ENGINE — MUFFLER ASSY. PART NO. PART NAME QTY. REMARKS 27730101J1 MUFFLER CP 2773420131 MUFFLER COVER CP 2773520203 GASKET (MUFFLER) 9802008280 FLANGE NUT 0152060090 TAPPING BOLT 0110060010 FLANGE BOLT 0110080320 FLANGE BOLT 0150040060 TAPPING SCREW 27737001H1 DEFLECTOR CP MVC82VE/VEW COMPACTOR •...

  • Page 55: Cylinder Head Assy

    ROBIN EX170D40103 ENGINE — CYLINDER HEAD ASSY. PAGE 56 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
  • Page 56 ROBIN EX170D40103 ENGINE — CYLINDER HEAD ASSY. PART NO. PART NAME QTY. REMARKS 20& 2371420203 VALVE GUIDE 26& 2771601001 STEM SEAL 2793360103 VALVE SPRING 2693370103 SPRING RETAINER 27733401H3 INTAKE VALVE 27733501H3 EXHAUST VALVE 13210KA031 COLLET VALVE 2773500201 PIN (ROCKER) CP ........1 ....INCLUDES ITEMS W/ $ 202$ 0031305000 CLIP...

  • Page 57: Accessories

    ROBIN EX170D40103 ENGINE — ACCESSORIES PAGE 58 — MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09)
  • Page 58 ROBIN EX170D40103 ENGINE — ACCESSORIES PART NO. PART NAME QTY. REMARKS 27790301H0 ACCESSORY TOOL KIT MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 59...

  • Page 59: Terms And Conditions Of Sale - Parts

    NOTES MVC82VE/VEW COMPACTOR • OPERATION AND PARTS MANUAL — REV. #0 (02/05/09) — PAGE 61...
  • Page 60 © COPYRIGHT 2008, MULTIQUIP INC. Multiquip Inc, the MQ logo and the XXXXX logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

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