Toro Sand Pro 2040Z Service Manual page 21

IMPORTANT: Follow all local codes and regulations
when recycling or disposing waste fuel.
To clean fuel tank, flush out tank and fuel hoses with
clean solvent. Make sure tank is free of all contaminates
and debris.
Fuel Tank Removal (Fig. 3)
1. Park machine on a level surface, lower rear attach-
ment, stop engine, apply parking brake and remove key
from ignition switch.
2. To access fuel tank, remove seat support plate with
attached operator seat (see Operator Seat in the Ser-
vice and Repairs section of Chapter 6 - Chassis).
3. Remove washer head screw (item 8) that secures fu-
el tank cap retainer to frame.
4. Remove front cover from machine (Fig. 4).
5. Remove fuel from the fuel tank and into a suitable
container.
6. Note routing of fuel and vent hoses for installation
purposes. Disconnect fuel and vent hoses from fuel tank
fittings. Plug hoses to prevent leakage or contaminant
entry.
7. Remove two (2) clamps (item 10) that secure fuel
tank to machine frame.
8. Slide fuel tank toward the front of the frame and care-
fully remove tank from machine. Make sure to clean up
any spilled fuel.
9. If fuel in tank was contaminated, carburetor removal
and cleaning may be necessary (see Kawasaki Service
Manual at the end of this chapter).
NOTE: If fuel evaporative control system components
require service, see Fuel Evaporative Control System
Service in this section of this chapter.
Fuel Tank Installation (Fig. 3)
1. If carburetor was removed from engine for cleaning,
install carburetor (see Kawasaki Service Manual at the
end of this chapter).
2. Check that two (2) u- nuts (item 25) are properly
placed in openings in machine frame.
3. Carefully slide fuel tank into position on machine
frame. Make sure that fuel tank pockets engage both
bumpers at rear of tank mount bracket.
Sand Pro 2040Z
4. Secure fuel tank to machine frame with two (2)
clamps (item 10).
5. Remove plugs placed in fuel and vent hoses during
fuel tank removal. Connect hoses to tank fittings and se-
cure with hose clamps.
6. Secure front cover to machine (Fig. 4).
7. Secure fuel tank cap retainer to frame with washer
head screw (item 8).
8. Add fresh fuel to tank and check for any fuel leaks.
9. Install and secure seat support plate with attached
operator seat to machine (see Operator Seat in the Ser-
vice and Repairs section of Chapter 6 - Chassis). Make
sure that seat switch is connected to machine wire har-
ness and that wire harness seat switch lead is secured
to seat support plate with cable tie during seat installa-
tion.
3
1
1. Frame
2. Front cover
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2
Figure 4
3. Screw (4 used)
Gasoline Engine