Toro Sand Pro 2040Z Operator's Manual
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Toro Sand Pro 2040Z Operator's Manual

Toro Sand Pro 2040Z Operator's Manual

Traction unit
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Original Instructions (EN)
Sand Pro
®
Model No. 08706—Serial No. 314000001 and Up
Model No. 08706TC—Serial No. 314000001 and Up
Form No. 3396-642 Rev A
2040Z Traction Unit
G023363
*3396-642* A

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  • Page 1 Form No. 3396-642 Rev A Sand Pro ® 2040Z Traction Unit Model No. 08706—Serial No. 314000001 and Up Model No. 08706TC—Serial No. 314000001 and Up G023363 *3396-642* A Register at www.Toro.com. Original Instructions (EN)

  • Page 2: Figure 1

    The engine exhaust from this product contains chemicals known to the State of You may contact Toro directly at www.Toro.com for product California to cause cancer, birth defects, and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Contents Safety ................4 Figure 2 Safe Operating Practices........... 4 Sound Power Level ..........7 1. Safety alert symbol Sound Pressure Level..........7 Vibration Level ............7 This manual uses 2 words to highlight information. Safety and Instructional Decals ......... 8 Important calls attention to special mechanical information Setup ................13 and Note emphasizes general information worthy of special...

  • Page 4: Safety

    Safety Replacing the Drive Belt and the Tensioner Pulley ..............45 Controls System Maintenance ........46 This machine has been designed in accordance Adjusting the Control-Handle Position......46 with ANSI B71.4-2012. However, when you install Adjusting the Control-Handle Linkage ......47 attachments on the machine, you must add additional Adjusting the Control-Handle Dampers ....48 weight to the machine, as specified, to comply to the Adjusting the Neutral-Lock Resistance ......48...
  • Page 5 Preparation – stop the engine and remove the key. • While operating the machine, always wear substantial, • Raise the attachment when you transport the machine. slip-resistant footwear, long trousers, hard hat, safety • Stop the engine in the following situations: glasses, and ear protection.
  • Page 6 Keep all nuts, bolts, and screws tight to be sure that the equipment is in safe working condition. • To ensure safety and accuracy, have an Authorized Toro • Never store the machine with fuel in the tank inside a Distributor check the maximum engine speed with a building where fumes may reach an open flame or a spark.

  • Page 7: Sound Power Level

    Sound Power Level This unit has a guaranteed sound power level of 99 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in ISO 11094. Sound Pressure Level This unit has a sound pressure level at the operator’s ear of 88 dBA, which includes an Uncertainty Value (K) of 1 dBA.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 116–5610 1. Hour meter 4. Neutral 2. Power take-off (PTO) 5.
  • Page 9 125–0214 1. Choke 6. Slow 2. Headlight 7. Engine—stop 3. Off 8. Engine—run 4. Headlight and taillight 9. Engine—start 5. Fast 127–0363 1. Warning—read the Operator’s Manual. 5. Tipping hazard, slopes—do not turn at high speed; slow down and turn gradually. 2.
  • Page 10 127–0365 1. Press up to raise the 3. Read the Operator’s attachment. Manual. 2. Press down to lower the attachment. 127–0371 1. Read the Operator’s Manual for information on 2. Read the Operator’s Manual. fuses—Headlights 15A; Attachment 10A; Engine start 25A; Battery 20A.
  • Page 11 127–7868 1. Warning—do not operate the machine without the attachment installed. 130–2620 CE only 1. Read the Operator’s Manual for information on maintenance. 15. Hydraulic oil 2. Check every 8 operating hours. 16. Fuel tank/filter 3. Oil level—engine 17. Capacity 4.
  • Page 12 130–1851 CE only 1. Warning—read the Operator’s Manual. 5. Tipping hazard—do not drive up slopes greater than 13 degrees; do not drive across slopes greater than 13 degrees. 2. Warning—do not operate the machine unless you are trained. 6. Warning—wear a seat belt. 3.

  • Page 13: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Remove the shipping board. Attachment and related parts (sold – Install an attachment. separately) Front weights (as needed per –...

  • Page 14: Removing The Shipping Board

    Removing the Shipping Board Installing an Attachment No Parts Required Parts needed for this procedure: – Attachment and related parts (sold separately) Procedure Before you can install an attachment on the machine, you Procedure must remove the shipping board. 1. Remove the nuts, bolts, and washers securing the WARNING shipping board to the rear of the machine (Figure...
  • Page 15 Connecting the Battery Model 08706TC Only Parts needed for this procedure: Bolt (5/16 x 3/4 inch) Nut (5/16 inch) Procedure 1. Cut the cable tie securing the battery cables to the frame, and discard the cable tie (Figure G023895 Figure 5 1.
  • Page 16 Applying the CE Warning Installing the ROPS Decal Model 08706TC Only Model 08706TC Only Parts needed for this procedure: Parts needed for this procedure: Roll bar Bolt Warning decal (130-1851) Flange locknut Spring washer Procedure Bracket If this machine must be CE compliant (Europe), apply the CE warning decal (130-1851) over the existing warning decal Procedure (127-0363).
  • Page 17 Important: Ensure that the throttle cable and the choke cable are out of the way, so that they do not get pinched by the roll bar or a bracket. 4. Align the holes in the brackets, the roll bar, and the frame.

  • Page 18: Product Overview

    Product Overview Controls G023443 Figure 9 4. Ignition switch 1. Choke control 2. Throttle lever 5. Fuses 3. Hour meter; 6. Attachment switch safety-interlock display G023439 Control Handles Figure 8 Use the control handles (Figure 8) to drive the machine 1.
  • Page 19 9) indicates the total hours of machine operation. The hour meter runs whenever the ignition switch is in the On position. An optional wireless hour meter is available through your Authorized Toro Distributor. To install it, refer to Installing a Wireless Hour Meter (page 31).

  • Page 20: Specifications

    Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved Think Safety First attachments and accessories.

  • Page 21: Installing And Removing The Weights

    Engine Oil Service Interval: Before each use or daily—Check the level of the engine oil. Toro Premium Engine Oil is available from your Authorized Toro Distributor. Crankcase Capacity: 1.8 L (1.7 US qt) with filter change Use 4-cycle engine oil that meets or exceeds the following requirements: •...
  • Page 22 AE 40 AE 30 AE 10W-30 / S AE 10W-40 S AE 5W-20 100 F -30 -20 -10 30 40 C G023445 Figure 14 1. Position the machine on a level surface. 2. Stop the engine and remove the key. 3.

  • Page 23: Filling The Fuel Tank

    Filling the Fuel Tank DANGER In certain conditions during fueling, static Fuel tank capacity: 17 L (4.5 US gallons) electricity can cause a spark, which can ignite the Recommended Fuel: fuel vapors. A fire or explosion from fuel can burn •...

  • Page 24: Checking The Level Of The Hydraulic Fluid

    2. Fluid-reservoir cap 4. Fluid level Note: Toro will not assume responsibility for damage caused by improper substitutions, so use only products 2. If the fluid level is low in either of the reservoirs, add from reputable manufacturers who will stand behind their fluid as follows: recommendation.

  • Page 25: Checking The Tire Pressure

    Setting the Parking Brake C. Slowly fill the reservoir with the appropriate hydraulic fluid until the level reaches the bottom of the openings in the brackets. WARNING Important: To prevent system The parking brake may not hold the machine contamination, clean the top of the parked on a slope and could cause personal injury fluid container before opening it.

  • Page 26: Starting And Stopping The Engine

    Starting and Stopping the 5. To stop the engine, move the throttle control to the Slow position, and turn the ignition key to the Off Engine position. Remove the key from the switch to prevent accidental starting. 1. Move the control handles to the neutral-locked position (Figure 22).

  • Page 27: Driving The Machine

    Using the Control Handles Service Interval: Before each use or daily If the safety interlock system does not operate as described below, have an Authorized Toro Distributor repair it immediately. 1. Sit on the seat, move the control handles to the neutral position, and set the parking brake.

  • Page 28: Raking A Sand Trap

    G023442 Figure 26 G023441 Figure 25 Raking a Sand Trap Read this entire section on raking before raking a sand trap. There are many conditions that determine the adjustments Driving the Machine Backward necessary. The texture and depth of the sand, moisture content, weeds, and the amount of compaction are all factors 1.

  • Page 29: Breaking In The Machine

    performance closely so that you can notice and correct minor difficulties, which could lead to major problems. Inspect the machine frequently during the break-in period, for signs of oil leakage, loose fasteners, or any other malfunction. Pushing or Towing the Machine WARNING Hands may become entangled in the rotating drive...

  • Page 30: Transporting The Machine

    Transporting the Machine Use a heavy-duty trailer or truck to transport the machine. Ensure that the transport vehicle (trailer or truck) has all the necessary brakes, lighting, and marking as required by law. Carefully read and understand all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury.

  • Page 31: Installing A Wireless Hour Meter

    An optional wireless hour meter is available through your Authorized Toro Distributor. • Ensure that an attachment is installed and in the raised position when loading the machine onto Refer to the Wireless Hourmeter System guide.

  • Page 32: Operating Tips

    3. Attach the wireless hour meter. 4. Tie the wireless hour meter to the existing harness to prevent excessive motion in the console. 5. Install the control panel. Operating Tips • If the sand is deep enough, you can rake right up to the edge of the trap in level areas.

  • Page 33: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure...

  • Page 34: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check the operation of the control handles . Check the fuel level.

  • Page 35: Premaintenance Procedures

    Premaintenance Lubrication Procedures Greasing the Machine Lifting the Machine Service Interval: Every 100 hours Grease Type: No. 2 lithium grease WARNING Grease each grease fitting located on the front wheel hub, the Mechanical or hydraulic jacks may fail to support belt tensioner, and the attachment lift as follows: the machine and cause serious injury.

  • Page 36: Engine Maintenance

    Every 100 hours—Change the engine oil (more often in extremely dusty or dirty operating conditions). Toro Premium Engine Oil is available from your Authorized Toro Distributor. Crankcase Capacity: 1.66 L (1.75 US qt) with filter change Use 4-cycle engine oil that meets or exceeds the following...
  • Page 37 Figure 39 1. Cardboard 3. Drain hole G008796 2. Drain plug Figure 41 5. Pour fresh oil into the fill tube. 6. Start the engine and let it run for about 3 minutes, and ensure that there are no leaks. 7.

  • Page 38: Servicing The Air Cleaner

    Servicing the Air Cleaner Replacing the Air Filter Service Interval: Every 200 hours (more often in dusty conditions). Note: Changing the air filter before it is necessary only increases the chance of dirt entering the engine when the filter is removed. 1.

  • Page 39: Servicing The Spark Plugs

    7. Secure the latches. 8. Check the whole intake system for leaks, damage, or loose hose clamps. Servicing the Spark Plugs Service Interval: Every 100 hours Type: NGK BPR4ES (or equivalent) G019300 Gap: 0.76 mm (0.030 inch) Figure 45 Note: The spark plugs usually last a long time; however, you 1.

  • Page 40: Fuel System Maintenance

    Replacing the Fuel Filter Fuel System Maintenance Service Interval: Every 800 hours The fuel line has an in-line filter. Replace it as follows: Replacing the Carbon-Canister 1. Loosen the hose clamp on the carburetor side of the filter, and remove the fuel line from the filter (Figure Filter Figure...

  • Page 41: Electrical System Maintenance

    Electrical System Note: Install the new filter with the arrow on the filter body pointing away from the fuel tank (toward the Maintenance carburetor). WARNING CALIFORNIA Proposition 65 Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm.

  • Page 42: Replacing The Fuses

    Replacing the Fuses The fuse block (Figure 52) is located near the control panel. Figure 50 5. Booster battery 1. Positive (+) cable on discharged battery 2. Positive (+) cable on 6. Discharged battery G023451 booster battery 3. Negative (–) cable on the 7.
  • Page 43 Important: Do not run the machine with the 3. Disconnect the negative (black) ground cable from the battery disconnected; electrical damage may battery post. occur. WARNING Incorrect battery cable routing could damage the machine and cables, causing sparks. Sparks can cause the battery gases to explode, resulting in personal injury.
  • Page 44 Installing the Battery If corrosion occurs at the battery terminals, disconnect the cables, negative (-) cable first, and scrape the clamps and 1. Place the battery in the tray. terminals separately. Connect the cables, positive (+) cable first, and coat the terminals with petroleum jelly. G023659 Figure 55 2.

  • Page 45: Drive System Maintenance

    Replacing the Drive Belt and Drive System the Tensioner Pulley Maintenance 1. Park the machine on a level surface, stop the engine, remove the key, and wait for all moving parts to stop Adjusting the Tracking before leaving the operating position. 2.

  • Page 46: Controls System Maintenance

    Controls System Maintenance Adjusting the Control-Handle Position There are 2 height positions for the control handles; high and low. G023551 1. Move the control handles to the neutral-locked Figure 58 position, and set the parking brake. 1. Tensioner assembly 2. Nut 2.

  • Page 47: Adjusting The Control-Handle Linkage

    WARNING Mechanical or hydraulic jacks may fail to support the machine and cause serious injury. Use jack stands when supporting the machine. 3. Press down on the seat, or place a weight on the seat, to press the interlock switch down. 4.

  • Page 48: Adjusting The Control-Handle Dampers

    Adjusting the Control-Handle 3. Adjust the tracking; refer to Adjusting the Tracking (page 45). Dampers Adjusting the Neutral-Lock You can adjust the top damper-mounting bolt to change the control-handle resistance. Resistance 1. To access the damper-mounting bolts, remove the bolts that secure the stop plates to the frame (Figure 63).

  • Page 49: Adjusting The Engine Controls

    Adjusting the Engine Controls Adjusting the Choke Control 1. Loosen the clamp screw securing the choke-cable housing to the engine (Figure 66). Adjusting the Throttle Control 2. Push the choke control down to the Open position; Proper throttle operation depends upon proper adjustment of refer to Choke Control (page 18).
  • Page 50 G023651 Figure 68 1. Stop screw 5. Allow the governor arm to return to the original position. 6. Loosen the jam nut on the low-idle speed setscrew. 7. Adjust the low-idle speed setscrew so that the idle speed is 1450 to 1650 rpm. 8.

  • Page 51: Hydraulic System Maintenance

    G023456 Figure 70 Inspect for the following conditions, and make the necessary repairs or see your Authorized Toro 1. Filter caps 3. Manifold filter Distributor: 2. Drain plug—gear side 4. Drain plug—pump side •...
  • Page 52 G023549 Figure 71 1. Cap 2. Filter 6. Install a new filter, and install the filter cap. 7. Repeat steps through for the right hydrostatic transmission. 8. Clean the area around the manifold filter, which is G008748 located on the right side of the machine. Figure 72 9.

  • Page 53: Checking The Hydraulic Lines And Hoses

    Checking the Hydraulic Lines and Hoses Service Interval: Before each use or daily Check the hydraulic lines and hoses daily for leaks, kinked lines, loose mounting supports, wear, loose fittings, weather deterioration, and chemical deterioration. Make all necessary repairs before operating. WARNING Hydraulic fluid escaping under pressure can penetrate skin.

  • Page 54: Cleaning

    Follow the mixing instructions from the stabilizer manufacturer. Do not use an alcohol-based stabilizer (ethanol or methanol). Toro fuel stabilizer is available from your Authorized Toro Distributor. Important: Do not store stabilizer/conditioned fuel over 90 days.
  • Page 55 D. Slowly recharge the battery for 24 hours every 60 days to prevent lead sulfation of the battery. Note: The specific gravity of a fully charged battery is 1.250. Note: Store the battery in a cool environment to avoid quick deterioration of the charge in the battery. To prevent the battery from freezing, make sure that it is fully charged.

  • Page 56: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The parking brake is not set. 1. Set the parking brake. 2. The control handles are not in the 2. Move the control handles to the neutral-locked position. neutral-locked position.
  • Page 57 Problem Possible Cause Corrective Action The machine does not drive. 1. One or both of the bypass valves is not 1. Tighten the bypass valves. closed tight. 2. The drive belt is worn, loose, or broken. 2. Change the belt. 3.
  • Page 58 Notes:...
  • Page 59 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 60 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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0870608706tc

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