Webasto Thermo Top E Installation Instructions Manual
For nissan 2007 qashqai
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Also See for Thermo Top E:
- Installation documentation (41 pages) ,
- Installation instructions manual (36 pages) ,
- Manual (31 pages)
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Water Heater Unit
Thermo Top E Additional Heater
Thermo Top C Additional Heater
Thermo Top P Additional Heater
Installation Instructions
Nissan Qashqai
2,0L Diesel
from Model Year 2007
Left-hand drive vehicle
WARNING!
Hazard warning:
Incorrect installation or repair of Webasto heating systems may cause a fire or result in the
emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as
a result.
Specialist company training, technical documentation, specialized tools and equipment are
required to install and repair Webasto heating and cooling systems.
NEVER attempt to install or repair Webasto heating or cooling systems if you have not
successfully completed the company training and thereby acquired the required technical
skills, or if you do not have access to the required technical documentation, tools and
equipment needed to carry out correct installation and repairs.
ALWAYS follow all Webasto installation and repair instructions and observe all warnings.
Webasto does not accept any liability for defects and damage that are attributable to
installation by untrained staff.
Ident. No.:1312732C_EN
e1
00 0003
e1
00 0002
e1
00 0104
Fee Euro 10.00
Feel the drive
© Webasto AG
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Table of Contents
Related Manuals for Webasto Thermo Top E
Summary of Contents for Webasto Thermo Top E
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Page 1: Installation Instructions
Left-hand drive vehicle WARNING! Hazard warning: Incorrect installation or repair of Webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result. -
Page 2: Table Of Contents
Nissan Qashqai Table of Contents Validity Preparing heater unit Heater Unit/Installation Kit Installing heater unit Foreword Coolant connection General Instructions Fuel Connection Special Tools Combustion air Explanatory Notes on Document Exhaust system Preliminary Work Final Work Heater unit installation location Operating Instructions for End Customer Preparing electrical system Electrical Connections... -
Page 3: Heater Unit/Installation Kit
See Nissan price list Heater unit recommended for the respective vehicle class: Vehicle Heater unit Compact car Thermo Top E Mid-size car, station wagon Thermo Top C Full-size car, van, offroader Thermo Top P The selection of the heater unit is based on the passenger compartment size of the vehicle and the... -
Page 4: Explanatory Notes On Document
Specific risk of damage to components. Specific risk of fire or explosion. Reference to general installation instructions of Webasto components or to the manufacturer's vehicle- specific documents. Reference to a special technical feature. The arrow in the vehicle icon indicates the position on the vehicle and the angle. -
Page 5: Preliminary Work
Nissan Qashqai Preliminary Work WARNING! - Open fuel tank cap, ventilate tank. - Close the tank cap again. - Disconnect the battery "earth" or "ground" connection. - Depressurize the cooling system. - Copy the factory number from the original type label to the duplicate type label. - Remove years that do not apply from the duplicate label. -
Page 6: Preparing Electrical System
Nissan Qashqai Preparing electrical system Only with automatic air-conditioning Cutting wires to sw 0,75mm² length Produce connections as shown in wiring diagram. Install wire section 2 in the protective sleeving provided. gn/ws Preparing fuse F4 1312732C_EN... -
Page 7: Electrical Connections
Nissan Qashqai Electrical Connections Wiring harness pass through Summer/winter switch option 1 Protective rubber plug 1 Summer/winter switch, drilled hole 12 mm dia. Wiring harness installation Do not install the metering pump diagram cable harness until later together with fuel pipe along the original vehicle fuel lines on the underbody in the corrugated tube Fuse holder, relay K3... -
Page 8: Fan Controller For Manual Air Conditioning
Nissan Qashqai Fan controller for manual air conditioning Webasto Nissan Wiring diagram rt/ws M305 Webasto components Vehicle components Colors and symbols Heater unit TT-C/E Fan motor 6-pin heater unit connector GS Fan switch white 25 A fuse 8-pin connector GS... -
Page 9: Automatic Air-Conditioning Fan Controller
Automatic air-conditioning fan controller Webasto Nissan Wiring diagram 1,5² 1,5² rt/ws 18 40 M311 Webasto components Vehicle components Colors and symbols Heater unit TT-C/E Fan motor 6-pin heater unit connector KB Air-conditioning control panel ws white Fuse 40-pin connector KB... - Page 10 Nissan Qashqai Connection on central electrical box 2 on driver's side. Produce connections as shown in wiring diagram. 1 Yellow (ge) wire [2x] of fan motor Connect- 3 Yellow (ge) wire [2x] for fuse F15 and F16 ing fan mo- 4 Red (rt) wire from K3/87a 5 Black (sw) wire from K3/30 Connection to 40-pin connector M53 2 from...
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Page 11: Remote Option (Telestart)
Nissan Qashqai Remote option (Telestart) Fasten receiver 1 with double-sided adhesive tape. Installing receiver 1 Antenna Installing antenna Temperature sensor for HTM100 only 1 Fasten temperature sensor with double- sided adhesive tape 2 Air duct on driver's side Installing tempera- ture sensor 1312732C_EN... -
Page 12: Nissan Qashqai
Nissan Qashqai Preparing heater unit Angle down perforated bracket 1 . approx. 150° Bending 35 mm perforated bracket 22 mm approx. 120° Ejot screw bolt, tightening torque 10 Nm! 1 Ejot screw 2 Perforated bracket, mount loosely Premount- ing perfo- rated bracket Ejot screw bolt, tightening torque 10 Nm! -
Page 13: Installing Heater Unit
Nissan Qashqai Installing heater unit Before installing, push on wiring harness of heater unit. 1 M6x20 bolt, spring lockwasher in existing Loosely threaded hole mounting heater unit Align heater unit. 6.5 mm dia. hole [2x] at position 1 ! Drilling hole in cross member... -
Page 14: Coolant Connection
Nissan Qashqai Coolant connection WARNING! Tighten all hose clamps to 2.0 + 0.5 Nm. Any coolant running off should be collected using an appropriate container. Install hoses so that they are kink-free. Unless specified otherwise, always fasten using cable ties. Position hose clamps and spring band clamps so that no other hose can be damaged. - Page 15 Nissan Qashqai a = 680 mm c = 110 mm d = 520 mm Hose B =90° elbow Discard section X Cutting coolant hoses to length Cut braided protection hose in middle and, push onto hose A and D and cut to length. Cut heat shrink plastic tubing to size and shrink.
- Page 16 Nissan Qashqai Connec- tion to heater unit Routing in engine compart- ment 1 Original vehicle spring clip Connec- tion on en- gine inlet Before connecting, fill the coolant hoses with coolant. 1 Original vehicle spring clip Connec- tion on heat ex- changer outlet 1312732C_EN...
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Page 17: Fuel Connection
Nissan Qashqai Fuel Connection CAUTION! Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock. Catch any fuel running off with an appropriate container. Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Unless specified otherwise, always fasten using cable ties. - Page 18 Nissan Qashqai Fuel line 3 from heater unit on pressure side of metering pump 1 . Check the position of the components; adjust if necessary. Check that they have free clearance. Connect- 2 Hose section, 10 mm dia. hose clamps [2x] ing to me- 4 Wiring harness of metering pump, tering...
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Page 19: Combustion Air
Nissan Qashqai Combustion air 1 Combustion-air intake pipe 2 27 mm dia. hose clamp Installing combus- tion air pipe 1 Combustion-air intake muffler 2 Cable tie [2x] Installing muffler 1312732C_EN... -
Page 20: Exhaust System
Nissan Qashqai Exhaust system 1 Exhaust pipe a = 290 mm 2 Exhaust end section b = 280 mm Preparing exhaust Discard section X pipe Ejot stud 1 , tightening torque 10 Nm. Installing stud bolt 1 30 mm spacer nut on Ejot stud Installing spacer nut 1 Exhaust muffler... - Page 21 Align exhaust end section 2 flush on red rubber isolator 1 . Installing exhaust section Feel the drive Webasto AG Postfach 80 - 82132 Stockdorf Hotline 01805 / 932278 - Hotfax 0395 / 5592-353 http://www.webasto.de Printed in Germany 01/2008 Printing:...
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Page 22: Final Work
Nissan Qashqai Final Work WARNING! Reassemble the disassembled components in reverse order. Check all hoses, clamps and all electrical connections for firm seating. Secure all loose cables using cable ties. Only use manufacturer-approved coolant. Spray the heater unit components with anti-corrosion wax (Tectyl 100K, Order No. 111329). - Connect the battery - Fill and bleed the coolant circuit according to the vehicle manufacturer’s specifications. -
Page 23: Operating Instructions For End Customer
Nissan Qashqai Operating Instructions for End Customer Please remove page and add to the vehicle operating instructions. Note: We recommend matching the heating time to the driving time. Heating time = driving time Example: For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.