MIMAKI DM3-1810S Operation Manual
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MIMAKI DM3-1810S Operation Manual

MIMAKI DM3-1810S Operation Manual

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OPERATION MANUAL
• Our customer engineer or the dealers install the plotter for
you.
• Be sure to setup the appropriate air-moving system as the
specified ink used of this plotter contains noxious agent.
When using the maintenance cleaning the ink, be sure to
wear the supplied goggle and glove.
MIMAKI ENGINEERING CO., LTD.
TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan
Phone: +81-3-5420-8671
Fax: +81-3-5420-8687
URL: http: // www.mimaki. co. jp /
E-mail: trading@mimaki.co.jp
D201258

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  • Page 1 When using the maintenance cleaning the ink, be sure to wear the supplied goggle and glove. MIMAKI ENGINEERING CO., LTD. TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan Phone: +81-3-5420-8671 Fax: +81-3-5420-8687 URL: http: // www.mimaki. co. jp / D201258 E-mail: trading@mimaki.co.jp...
  • Page 3 DISCLAIMER OF WARRANTY THIS LIMITED WARRANTY OF MIMAKI SHALL BE THE SOLE AND EXCLUSIVE WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IM- PLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS, AND MIMAKI NEITHER ASSUMES NOR AU-...
  • Page 4 Operation of this equipment in a residential area is likely to cause harmful interference in which cause the user will be required to correct the interference at his own expense. • In the case where MIMAKI-recommended cable is not used for connection of this device, limits provided by FCC rules can be exceeded.

  • Page 5: Foreword

    Foreword Congratulations on your purchase of the Color Inkjet Plotter “DM3-1810S”. DM3-1810S is the color ink jet plotter, flat type, with high speed drawing by four kinds of solvent inks. Read this Operation Manual carefully and make the most effective use of your plotter.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS Foreword ........................ i On This Operation Manual ..................... i Features ........................ vi Safety precautions during installation ..............viii Safety symbols used in manual .................. viii Example of pictorials within the manual ..............viii Precautions in handling the ink cartridge ..............ix Never do the following ....................
  • Page 7 Setting the work on the machine ................ 2.7 Fixing the work holder ....................2.8 Establishing the origin and the print area ............2.9 Initial value ......................... 2.9 Changing the origin and the print area ..............2.10 Covering in absorption holes located off the work ........... 2.11 Checking and solving nozzle clogging .............
  • Page 8 CHAPTER 4 How to Set Functions Basic operations of menus ................. 4.2 Registering a type ....................4.4 Changing the type ..................... 4.4 Setup functions ....................4.5 Change the display language [DISPLAY] ............4.10 CHAPTER 5 Maintenance Maintenance of the machine ................5.2 Setting the maintenance function ................
  • Page 9 Problems where error messages are given on the LCD ........6.4 Errors accompanied by warnings ................6.4 Error messages ......................6.7 APPENDIX Basic specifications .................... A.2 Ink specification ....................A.4 Consumable items ..................... A.5 Location of safety labels ..................A.6 Function flowchart ....................

  • Page 10: Features

    Features The features of the machine are described below. Together with the method of operation of the machine explained in this manual, they help you understand how to use the machine properly. Newly developed high-reliability and high-coloring solvent ink The newly developed solvent ink provides printing directly on the resin face without ink layers. This ink has a water resistance and a weather resistance.
  • Page 11 Features Prevents the head and work collision When the work is too thick or the head height is set too low, the head protective sensor senses the head height and avoids the head collision accordingly. Easy maintenance The automatic capping system allows no head-cleaning before turning off the power. Nozzle-logging can be recovered by performing the cleaning function.

  • Page 12: Safety Precautions During Installation

    Safety precautions during installation Safety symbols used in manual Safety signal words Pictorial signs are used in this Operation Manual for safe operation of and in prevention of damages to the machine. Pictorial signs and their meanings are given below. Read and fully understand before reading the text.

  • Page 13: Precautions In Handling The Ink Cartridge

    Safety precautions during installation Precautions in handling the ink cartridge WARNING • Some specified inks for the machine contain the second kind organic solvent (cyclohexanone). Therefore, comply with [Ordinance on the Prevention of Organic Solvent Poisoning] (by Labor Ministry). (ex- cluded ES3 ink) According to the Ordinance on the Prevention of Organic Solvent Poisoning, be sure to setup the local ventilation machine attached with...

  • Page 14: Never Do The Following

    Never do the following WARNING • Store ink cartridges and waste Do not disassemble or modify the machine. ink tank in a place that is out of Never disassemble or remodel • the reach of children. the main unit of the machine and If ink settles on the skin or •...

  • Page 15: Precautions In Use

    Safety precautions during installation Precautions in use CAUTION Protection against dust Warning labels • It is strongly recommended to • This machine is adhered with ten use the device in a room that warning labels. Be sure under- is not dusty. Set the Refresh stand firmly the warnings given level 2 or 3 when in bad on the labels.
  • Page 16 CAUTION • Using any ink type other than the Ink cartridges exclusive one can cause a • If the ink cartridge is moved from trouble. Remover that the user a cold place to a warm place, do shall be charged for a repair cost not use for three hours.

  • Page 17: Precautions In Installation

    Safety precautions during installation Precautions in installation CAUTION A place that is not horizontal A place exposed to direct sunlight • Do not place the machine where Do not install machine where it is • the machine can not be installed exposed to direct sunlight or on a level surface, or you may work may be discolored.

  • Page 18: How To Read This Operation Manual

    How to read this operation manual Display on the LCD and Indication of the Keys In this Operation Manual, the characters displayed on the LCD of the operation panel and the keys used to operate the machine are explained, together with the operation procedure. page 1.6.

  • Page 19: Structure Of This Operation Manual

    How to read this operation manual Structure of this Operation Manual This manual consists of the following six chapters to describe the handling of the machine. Chapter 1 Before Use This chapter describes the name and function of each section of the ma- chine as well as ink and work.
  • Page 20 - xvi -...
  • Page 21 CHAPTER 1 Before Use This chapter describes the name and function of each section of the machine as well as ink and work. Table of contents Where to install the machine ..............1.2 Moving the machine ................1.3 Configuration and function ..............1.4 Ink cartridge and Ink station ..............

  • Page 22: Where To Install The Machine

    Secure a suitable installation space before assembling the machine. Install the machine considering enough space for the machine size and to perform plot operation. Model Width Depth Height Gross weight DM3-1810S 3070 mm 2560 mm 1350 mm 650 kg or less 1000 mm or more 1000 mm...

  • Page 23: Moving The Machine

    Moving the machine This section explains to carry the machine to e.g., an instruction location after assembled. Raise the level feet of the table frame before moving the machine to a new location. • Be sure to disconnect the power cable and the interface cable before moving the machine.

  • Page 24: Configuration And Function

    Configuration and function The Front Name Function Pilot lamp Displays the machine status as ACTIVE (green), or ERROR (red). Station Cover A cover for the station maintenance. Open the cover when performing the station maintenance. ( CAPTER 3) EMERGENCY Switch (Emergency) Stop plotting.

  • Page 25: The Rear

    Configuration and function The Rear Name Function Ink cartridge Each cartridge contains ink of a specific color. Ink station Set the ink cartridges specified. Air filter Filter out the dust or ink mist sucked the blower. ( page 3.10) (Periodic replacement parts) Blower door Open and close while turn On/Off the blower main power switch.

  • Page 26: Operation Panel

    Operation Panel The operation panel that is used to operate the machine. Display Displays a set item, a guidance error, etc. POWER lamp It lights up (in green) when the power to the machine is turned on. XY keys Z key [ ] [ ] [ ] [ ] Adjust the head (Y bar) height.
  • Page 27 Configuration and function Functions of the XY keys Each of the keys varies in function according to the time at which it is used. When inputting a choice When setting a When selecting a function selected among several plotting origin / plotting area alternatives Shifts the carriage to the left.

  • Page 28: Capping Station

    Capping station • When cleaning the inside of the capping station, be sure to wear the goggle to prevent from getting ink in your eyes. The capping station consists of ink caps, wipers for cleaning the heads, etc. : It covers the nozzle so as to prevent the head nozzle from drying up. Wiper : It is used to clean the head nozzle.

  • Page 29: Ink Cartridge And Ink Station

    • Never refill the ink cartridge with ink. MIMAKI assumes no responsibility for malfunction caused by using the machine after replenishment of ink. • The ink cartridge cannot be refilled. Refilling the ink cartridge can cause a trouble.

  • Page 30: The Prevention Of Organic Solvent Poisoning

    The prevention of organic solvent poisoning Organic solvent is enough evaporable to melt fat and to be absorbed into respiratory organ or skin. It affects on the organs or central nerve, and causes acute intoxication and chronic intoxication. To prevent from organic solvent poison, carefully observe the following matters. •...

  • Page 31: Ink Station

    Ink station The Right ink station supplies ink to the 2 front row of Carriage. The Left ink station supplies ink to the 2 rear row of Carriage. Remember these relationship when checking the heads for clogged nozzles, replacing ink cartridge and replenishing inks.

  • Page 32: Types Of Work That Can Be Used

    Types of work that can be used The following describes the sizes of work that can be used and the method of handling. Sizes of work that can be used Maximum 1870 mm Minimum 1050 mm Max. plotting width 1860 mm Max.

  • Page 33: Menu Mode

    MENU mode The unit’s four modes are described blow. < LOCAL > mode This mode is for the preparatory state. All keys are effective to enable setups. The machine is able to receive data from computer, however, it will not perform plotting. In this mode, it is possible to perform the following operations.
  • Page 34 - 1.14 -...
  • Page 35 CHAPTER 2 Basic Operations This chapter describes a series of operations and settings, ranging from power-on to end of plotting. Table of contents Operation ....................... 2.2 Switching on the power supply ..............2.3 Station cover ....................2.5 Adjusting the head height ................2.6 Setting the work on the machine ..............

  • Page 36: Operation

    Operation The following shows a series of operations and settings, ranging from power-on to end of plotting. For details on each item, refer to the reference page. Turn on the power on P. 2.3 Check the head height P. 2.6 Set the work P.

  • Page 37: Switching On The Power Supply

    “BOOT” and then displays the firmware version number. BOOT 2. The message [Please Wait] appears flushing on the LCD. DM3-1810S V∗.∗∗ The initial operation of the machine is performed. • To avoid injuries, keep your hands away from the machine while in motion.

  • Page 38: Turning On The Blower For The Absorption Table

    Turning on the blower for the absorption table 1. Open the blower door. 2. Press the blower power switch to [ I ]. 3. Press the power switch once. (The switch light turns on.) The blower turns on and ready for atmospheric absorption. •...

  • Page 39: Station Cover

    Station cover Opening/closing the station cover • Keep the station cover closed during plotting operation. Opening the station cover during plotting interrupts image printing and disables continuous processing. If you open the station cover during printing, the carriage will stop for safety, resulting in abortion of plotting.

  • Page 40: Adjusting The Head Height

    Adjusting the head height The head can be adjusted in height, according to thickness of a work used for plotting. The head height must be set according to the work thickness. If the head height is too low, it may affect the plotting quality and even damage the work or the machine itself.

  • Page 41: Setting The Work On The Machine

    Setting the work on the machine Set the work on the table as following. • Adjust the head height before placing a work on the machine. ( page 2.6) • To maintain absorption effect, cover in all absorption holes on the table which the work does not cover in.

  • Page 42: Fixing The Work Holder

    Fixing the work holder When fixing the warped-up work (at two or four arched edges) in the allowable size (1870 x 1050 mm maximum), use the work holders on the four table edges. STEPS: 1. Turn (or remove) the knob screws to loosen the Work holder work holder.

  • Page 43: Establishing The Origin And The Print Area

    Establishing the origin and the print area Initial value The origin and the print area are set as follows by default until they are changed: Effective printing area Work Output direction 15mm Origin - 2.9 -...

  • Page 44: Changing The Origin And The Print Area

    Changing the origin and the print area The default origin and the print area may be changed as needed. • When plotting on the entire work surface (without margins), the plotting origin and the printing area must be set outside of the work. They must be set as close to the work as possible, however, to minimize smearing the machine itself.

  • Page 45: Covering In Absorption Holes Located Off The Work

    Covering in absorption holes located off the work According to work's size, some media do not cover in all absorption holes on the table. The function of work absorption has effect more when the holes located off the work also get cov- ered on the table.

  • Page 46: Checking And Solving Nozzle Clogging

    Checking and solving nozzle clogging Make test plotting to check whether there is nozzle clogging or other plotting failures. If the finished test pattern shows any sign of abnormal conditions, carry out the cleaning function. • To perform the test plot on a cut sheet medium, use a medium whose size is A4 or larger with placed in landscape configuration.
  • Page 47 Checking and solving nozzle clogging STEPS: 1. The machine enters the LOCAL mode. << LOCAL >> X =1010 Y = 1860 2. Press the [TEST] key. TEST PRINT < ENT > 3. Press the [TEST] key or [ENTER] key. ∗∗ PRINT ∗∗ The machine plots the test pattern.
  • Page 48 10. Press the [ENTER] key. Cleaning 00: ∗ ∗ : ∗ ∗ It displays the remaining run-time. 11. The machine revert the LOCAL mode. << LOCAL >> X =1010 Y = 1860 12. Change the work, or establish the new origin. 13.

  • Page 49: Correcting The Work Feed Rate

    Correcting the work feed rate When the work type is changed, the amount of work feed changes. If the correction value is not appropriate, stripes may occur in the plotting, disturbing neat plotting. Correction for the work feed rate in online is available. ( page 2.17) CORRECTING PATTERN Plot two bands.
  • Page 50 STEPS: 1. The machine enters the LOCAL mode. << LOCAL >> X =1010 Y = 1860 << LOCAL >> 2. Press the [FUNCTION] key. X =1010 Y = 1860 3. Press the [ENTER] key. 4. Press the XY [ ] or [ ] keys to select a type. FUNCTION SELECT : TYPE1...

  • Page 51: Correcting The Media Feed Rate During Plotting

    Correcting the media feed rate during plotting To perform this operation during LOCAL mode, refer to the “Feed Correct”( page 2.15). The following describes the procedures to alter the media feed rate during plotting or in a REMOTE mode. STEPS: 1.

  • Page 52: Plotting An Image From Source Data

    Plotting an image from source data Starting the plotting operation The following describes the method of plotting. For various function settings necessary for plotting, refer to “CHAPTER4 How to Set Functions”. STEPS: 1. The machine enters the LOCAL mode. << LOCAL >> X =1010 Y = 1860 2.

  • Page 53: Interrupting The Plotting Operation

    Plotting an image from source data 4. During the plotting. << LOCAL >> X =1010 Y = 1860 5. After the plotting operation is completed, put the machine back into the LOCAL mode. The table will move toward you when plotting in the Cycle Start mode.

  • Page 54: Displaying Machine Information

    Displaying machine information Displays the firmware version, ink level etc. This following describes the procedures to display the machine in formation during plotting or REMOTE and CYCLE mode. • • • • • In LOCAL mode, information displays by pressing [ENTER] key as well. STEPS: 1.

  • Page 55: To Replenish Ink, Set A New Ink Cartridge In The Ink Station

    To replenish ink, set a new ink cartridge in the ink station If ink in the cartridge comes to an empty, the corresponding message appears. Plotting can be continued but ink may run out during plotting. Immediately put a new ink cartridge. <...

  • Page 56: Turning The Power Off

    Turning the power off • Normally do not turn off the power To ensure stability of ink flushing, the device should be flushed regularly the small amounts of ink. Leave the power turned on and do not remove a plug even when the device is not in use for a prolonged period of time.
  • Page 57 CHAPTER 3 Daily Care This chapter describes daily cleaning. Table of contents Routine maintenance ................3.2 Cleaning the wiper and ink caps ............3.4 Cleaning the nozzle [Nozzle Cleaning] ..........3.7 Cleaning or replacing the mist filter ............ 3.10 Replacing the flushing tray ink absorber ..........3.11 When the waste ink tank becomes full ..........

  • Page 58: Routine Maintenance

    Routine maintenance Be sure to conduct maintenance works for the machine when necessary or periodically so as to use the plotter for a long time while keeping its plotting accuracy. Precautions during cleaning • When using the cleaning liquid for maintenance, be sure to wear the goggle and gloves.

  • Page 59: Cleaning Fluid For Maintenance

    Routine maintenance Cleaning fluid for maintenance Use a cleaning fluid for maintenance corresponding to the ink used. ES3 ink : Cleaning fluid for maintenance MS2/ES3/MS kit (SPC-0369) SS1 ink : Cleaning fluid for maintenance RS(SPC-0336) Maintenance for frame components If the frame components of the plotter have become dirty, wipe off the dirt of the frame with soft cloth sopped in water or neutral detergent with water and squeezed.

  • Page 60: Cleaning The Wiper And Ink Caps

    Cleaning the wiper and ink caps The ink cap prevents clogging of the head nozzle caused by dried nozzle. The wiper wipes out ink adhered to the head nozzle. As the machine is used to plot images, the wipers and ink caps gradually become stained with ink and dust.
  • Page 61 Cleaning the wiper and ink caps MAINTENANCE 4. Press the XY keys [ ] or [ ] to select [Station]. List < ent > MAINTENANCE 5. Press the [ENTER] key. Station < ent > 6. Press the [ENTER] key. Station Maint The table moves away from you and the Y-bar moves : Carriage Out upward.
  • Page 62 9. Wipe off ink or dirt adhered to the rubber of the cap using cotton swab. 10. The station cover is closed, then press [EN- Carriage Out TER] key. Completed : ent Execute the initial operation. Initialize Please Wait 11. The machine enters the LOCAL mode. <<...

  • Page 63: Cleaning The Nozzle [Nozzle Cleaning]

    Cleaning the nozzle [Nozzle Cleaning] Clean up the nozzle as for nozzle clogging. If nozzle clogging cannot be resolved even after cleaning several times, execute the [Ink Filling] function. ( page 5.11) If this error cannot be resolved with these functions, contact the dealer. •...
  • Page 64 6. Open the station cover and clean the both sides of the wiper. Remove the ink at the wiper and the bracket using a cotton swab dampened with the clean- ing liquid. • If dirt of curl is serious, replace the wiper with a new one.
  • Page 65 Cleaning the nozzle [Nozzle Cleaning] Nozzle Cleaning 11. Press the XY [ ] or [ ] keys, select the time to Wait Timer = 1 min leave. (1-99 minutes: 1 min unit) Normally set 1 min. Initialize 12. Press the [ENTER] key. Please Wait The initial operation is performed.

  • Page 66: Cleaning Or Replacing The Mist Filter

    Cleaning or replacing the mist filter This machine is provided with two filters under the right and left of the absorption table. When the filter is clogged, the media absorbability will be weakened. If filter is soiled with dusts, clean it with vacuum cleaner, etc. If the filter is clogged by ink adhesion, replace the filter.

  • Page 67: Replacing The Flushing Tray Ink Absorber

    Replacing the flushing tray ink absorber Replace the ink absorber in the flushing tray if it appears to be clogged. Clogged ink absorber may cause ink mists and smeared head nozzles. In addition, ink bounce causes some ink drips on the nozzle during flushing. Some ink drips may cause some trouble on ink firing.
  • Page 68 9. Remove the ink absorber. Ink absorber 10. Place a new ink absorber (supplied) on the tray. Place the ink absorber (as folded) at the center. • Make certain the ink absorber is placed flat and touching the tray. Otherwise, it may interfere with the head nozzles.

  • Page 69: When The Waste Ink Tank Becomes Full

    Waste Ink Tank Ink Tank Is Full Ink Tank Near Full • Contact your local MIMAKI distributor or call a local MIMAKI office if you need a spare waste ink tank. • Prepare a polyethylene tank for emptying waste ink.

  • Page 70: Ink Discharge Way Cleaning [Drain Wash]

    Ink discharge way cleaning [Drain Wash] The ink discharge way may become clogged by coagulated ink. It must be cleaned at regular inter- vals to avoid clogging. Ink discharge way: Tubing between the cap and the waste ink tank • When cleaning the machine, be sure to wear the goggle and gloves to prevent from getting ink in your eyes or on hands.
  • Page 71 Ink discharge way cleaning [Drain Wash] 7. Open the station cover. 8. Remove the cleaning liquid with a pipette. During the suction pause period, drop the cleaning liquid until just before it overflows from the cap. Repeat at all other caps. Drain Wash 9.

  • Page 72: When Not In Use The Machine Over The Long Term [Storage Wash]

    When not in use the machine over the long term [Storage Wash] When not in use the machine over a week, perform [Storage Wash] function to clean the head nozzle and ink discharge way. After performing the function, store the machine. •...
  • Page 73 When not in use the machine over the long term [Storage Wash] 8. Take off the wiper with holding projections at the tips of wiper. 9. Use a cotton swab soaked with the cleaning liquid to clean off ink blots on wiper and bracket.
  • Page 74 Fill Up Washings 13. Close the station cover, and press the [ENTER] Completed : ent key. Nozzle Cleaning 14. Press the JOG [ ] or [ ] keys, select the time Wait Timer = 1 min to leave. (1-99 minutes: 1 min unit) Normally set 1 min.
  • Page 75 When not in use the machine over the long term [Storage Wash] 18. Clean the wiper guide shaft using a cotton swab or cloth. If dirt is hard to remove, use a cotton swab of cloth damp- ened with cleaning liquid. •...
  • Page 76 - 3.20 -...
  • Page 77 CHAPTER 4 How to Set Functions This chapter describes how to set up the machine. Table of contents Basic operations of menus ................4.2 Registering a type ..................4.4 Setup functions....................4.5 Change the display language [DISPLAY] ............ 4.10 - 4.1 -...

  • Page 78: Basic Operations Of Menus

    Basic operations of menus This section describes how to change over the operation modes and how to operate the menus. The following gives the key operation flow to invoke menus. For detailed menu configuration, refer to Appendix. REMOTE << LOCAL >> <...
  • Page 79 Basic operations of menus 1. Select the LOCAL mode. Ascertain first that the machine does not perform plotting under the REMOTE mode, then press the [REMOTE] key to enter the LOCAL mode. 2. Select the FUNCTION mode. Press the [FUNCTION] key, and the machine will enter the FUNCTION mode. The FUNCTION mode is divided into two: the setup function and maintenance function.

  • Page 80: Registering A Type

    Registering a type The FUNCTION mode enable to regists 4 types. If the type has been registered for each medium type, it becomes easy to change plotting conditions when the medium type is changed. Example) Type1 : ABS Type2 : PS Type3 : PCV Type4 : check STEPS:...

  • Page 81: Setup Functions

    Setup functions The FUNCTION mode consists of 14 items. The following describes the overview of and settings for each function. Print Mode Sets the plot quality, plot direction. Quality : Select the quality image from three items. [STD] Standard image quality [FINE] High image quality and low plotting speed [High SPD] :...
  • Page 82 ON (UNI-DIRECTIONAL) ON (BI-DIRECTIONAL) Overprint Sets the number of overprinting if ink coloring is poor. The number of Overprinting : 1 – 9 For nonflammable cloth and silk, do not perform overprinting. Overprinting will cause the media to expand/contact by ink moisture produc- ing wavy finished surface.
  • Page 83 Setup functions Priority Specifies whether the values set on the machine (plot) are given priority or the values set on the computer (host) are enabled as for the following five functions. • Print Mode • Overprint • Drying Time • Feed Correct •...
  • Page 84 Feed Correct ( page 2.15) When the machine is not plot a clear image (e.g., unwanted stripes may appear on the image), to correct the work feed rate. [Offset] : -100 – 100 Auto Clean The head is cleaned automatically. Perform cleaning for each print to prevent plotting failures. [ON] : The head is cleaned automatically.
  • Page 85 Setup functions Color pattern Plot a color pattern at the right end of the media. Nozzle clogging can be checked during plot- ting. When setting the [COLOR PATTERN] to ON, the plot starting position of the image moves 18 mm to the scan direction from the origin. The plot-able width becomes smaller.

  • Page 86: Change The Display Language [Display]

    Change the display language [DISPLAY] Display language enable to change Japanese or English. This procedure explains how to change Display language to ENGLISH. STEPS: << LOCAL >> 1. Make sure that the mode is LOCAL mode. X =1010 Y = 1860 FUNCTION 2.
  • Page 87 CHAPTER 5 Maintenance In order to keep the machine in good operating condition, it is necessary to carry out maintenance of the machine periodically. This chapter introduces special features for correcting poor plotting quality and replacing the wipers. Table of contents Maintenance of the machine ..............

  • Page 88: Maintenance Of The Machine

    Maintenance of the machine The term “maintenance” as used herein refers to actions that need to be taken to keep the machine in good operating condition. To carry out maintenance of the machine, select [MAINTENANCE] from the function menu and make the necessary settings.

  • Page 89: Maintenance Setup Functions

    Maintenance of the machine Maintenance setup functions The following describes the overview of and settings for each function. Name function List Plotting the set condition of the machine. page 5.4 page 5.5 Data Dump Plotting data commands received from the computer, in HEX code. page 5.6 Print Adjust Adjust the dot position according to the head height, high/low.

  • Page 90: Plotting Setup Conditions [List]

    Plotting setup conditions [LIST] This function lists the current settings of the machine. This is useful in carrying out maintenance of the machine. SET UP : Indicates a value that is specified with the FUNCTION. PRINT adjust : Indicates a correction value for dot position. REPLACE COUNTER : Indicates the number of times the ink cartridges are replaced.

  • Page 91: Plotting Hex Code [Data Dump]

    Plotting HEX CODE [DATA DUMP] This function plots data commands received from the computer, in HEX code. The HEX code is an alphanumeric representation of plotting commands. By using this code, it is possible to check if there are any abnormal data commands. •...

  • Page 92: When Medium Thickness Is Changed [Print Adjust]

    When medium thickness is changed [Print Adjust] When the head height is adjusted, be sure to correct the dot positions. This function corrects the dot positions to ensure that the accurate plotting result is obtained. The dot positions are corrected by comparing the ink dropping positions on each of the seven test patterns between the two plotting directions.
  • Page 93 When medium thickness is changed [Print Adjust] 6. Press the [ENTER] key. Print Adjust Pattern2 = 0.0 Print Adjust Pattern3 = 0.0 7. Repeat STEPS 5 and 6 to correct the dot posi- tions on Patterns 2 to 7. Print Adjust Pattern4 = 0.0 Select the correct dot positions on each of the patterns.

  • Page 94: Cleaning The Station Interior [Station]-[Carriage Out]

    Cleaning the station interior [Station]-[Carriage Out] There are the following items regarding [Station Maint]. Carriage Out : Move the carriage for maintenance of the station interior. page 3.4 Wiper Exchng : When the message [Wiper Exchng] is displayed, replace the wiper. page 3.4 Nozzle Clean : Clean the nozzle using the cleaning kit.

  • Page 95: When The Message [Replace Wiper] Is Displayed [Station]-[Wiper Exchng]

    When the message [Replace Wiper] is displayed [Station]- [Wiper Exchng] The wipers are consumable parts. When the following message is displayed, replace the wipers with new ones. Wiper Replace Wiper • Do not select [Wiper Exchng] unless the wiper is to be really changed. The number of wiper operations that is counted in the machine will be reset.
  • Page 96 7. Insert a new wiper with holding both projec- tions at the tips of wiper. • Contacting the rubber portion of a new wiper shall be avoided. It can cause the nozzle to be clogged. • Insert the wiper so that its felt side surface is placed on the left as viewed from your position.

  • Page 97: Fill Up The Ink [Ink Filling]

    Fill up the ink [Ink Filling] Perform the [Storage Wash] function for nozzle clogging when head cleaning or [Nozzle cleaning] does not work. In addition, when the [Nozzle cleaning] function or the [Storage Wash] function is performed, this may cause color mixture. Perform the [Ink Filling] function to discharge mixed color ink.

  • Page 98: Wiper Life Warning [Wiper Level]

    Wiper Life warning [Wiper Level] The wipers are consumable parts. The head become dirty easily on dusty locations. The head cannot be cleaned adequately with a curled or worn wiper. This setting move up the wiper replacement warning depending on the operating environment. STEPS: 1.

  • Page 99: Displaying The Firmware Version [Information]

    Displaying the firmware version [INFORMATION] Display the firmware versions of this machines and an interface. If trouble occurs, please inform the dealer or MIMAKI sales office of the contents of the trouble as well as this information. STEPS: 1. Make sure that the FUNCTION mode is dis- FUNCTION played.

  • Page 100: Specifying The Plot Head Line [Use Head]

    Specifying the plot head line [Use Head] Use this function if nozzle missing cannot be recovered even after repetitive cleaning or if plotting with higher quality is required. Divide the 16 (4x4) nozzles in the carriage into four horizontal rows to specify the plot headline.

  • Page 101: Execute The Flushing And Cleaning Regularly [Routine Control]

    Execute the flushing and cleaning regularly [Routine Control] Set time limits on the flushing and cleaning functions at regular time intervals to avoid nozzle clogging and clean off dust on the nozzle surface. Routine Flushing The routine flushing function is executed with the power on. Time set by the hour is available for 1 to 24 hrs with this function turns on.
  • Page 102 Routine Cleaning The routine cleaning function is executed with the power on. Time set by the hour is available for 1 to 48 hrs with this function turns on. STEPS: 1. Make sure that the FUNCTION mode is dis- FUNCTION played.
  • Page 103 CHAPTER 6 When Abnormal Conditions Are Encountered Chapter 6 describes corrective measures to be taken in the case where an to be taken in case an abnormal condition arises and an error message appears on the display. Table of contents Abnormal conditions where no error massage appears ......

  • Page 104: Abnormal Conditions Where No Error Massage Appears

    Corrective measures for problems where no error message is given on the LCD are described in this section. Be sure to take the following measures before contacting MIMAKI. If the measures fail to fix the machine, contact your local MIMAKI distributor or MIMAKI office for service.

  • Page 105: If Image Quality Declines

    Corrective measures against problems where satisfactory image quality is not provided are described in this station. Take measures in accordance with actual state of the picture. If the measures fail fix the machine, contact your local MIMAKI distributor or MIMAKI office call for service.

  • Page 106: Problems Where Error Messages Are Given On The Lcd

    1 2 3 4 5 6 7 8 A B C D E F G H previous one. Use the MIMAKI general ink. Ink that being used is not real. Unidentified Ink 1 2 3 4 5 6 7 8 A B C D E F G H Contact your local distributor to Head ID not been registered.
  • Page 107 30 seconds. head. ( page 5.8) Contact your local MIMAKI Time to replace regularly Service Call distributor or call a local MIMAKI replaceable parts. office for services. The parts Service Call may be used until new parts are delivered.
  • Page 108 Warning message Cause Corrective measure Temperature is below operable Adjust environmental temperature. Below Operable Temperature condition. Temperature is below guaran- Temperature teed. Evn. Temp is Low Temperature is over below Temperature guaranteed. Evn. Temp is High - 6.6 -...

  • Page 109: Error Messages

    If any error message is given on the LCD, turn off the power to the machine for while and turn it back on. If the same error message appears again on the LCD, contact your local MIMAKI distributor or MIMAKI office to call for service.
  • Page 110 Warning message Cause Corrective measure A parameter outside the range of Check the host computer output ERROR 11 acceptable numeric values is setting. PARAMETER received. Strange color data has been ERROR 14 COLOR COMMAND received. Improper operation has been Turn off the power to the machine ERROR 20 conducted on the operation panel.
  • Page 111 Problems where error messages are given on the LCD Warning message Cause Corrective measure ERROR 46 The wiper position is not Turn off the power to the machine WIPING correct. for a while and then turn it on. If the same error message appears Origin could not be detected.
  • Page 112 - 6.10 -...

  • Page 113: Appendix

    APPENDIX This appendix describes the specifications of the machine and components and the structure of the function menu. Table of contents Basic specifications ................A.2 Ink specification ................... A.4 Consumable items ................A.5 Location of safety labels ..............A.6 Function flowchart ................A.8 - A.1 -...

  • Page 114: Basic Specifications

    Bottle type ( 5,500 cc / with tank full sensor ) Interface IEEE1284 compliant, IEEE1394 compliant Command MRL-II (ESC/PV.2 base, MIMAKI original command) Noise during standby : Less than 55 dB (FAST-A, Front & Rear & Left & Right 1 m)

  • Page 115: Specifications

    Basic specifications Item DM3-1810S Power Main unit AC 200 – 240 V± 10% ( Auto voltage ), 50/60 Hz ± 1 Hz Blower The specification for USA for the absorption table AC 200 – 230 V± 10%, 50/60 Hz ± 1 Hz The specification for EU/other nations: AC 200 –...

  • Page 116: Ink Specification

    Ink specification Item Specifications Form Specified solvent inks Type 4 colors: K, C, M, Y Contents of ink SS1 ink 220 cc per cartridge ES3 ink 440 cc per cartridge Shelf life Depending on the description of the cartridge Within six months after opening the package Storage temperature During storage : 0 –...

  • Page 117: Consumable Items

    Consumable items Consumable items listed below must be renewed at regular intervals to maintain adequate printing quality. Contact your local MIMAKI distributor or call a local MIMAKI office for services. Wiper 10pcs : Order No. SPA-0116 Ink absorber for the flushing tray 100pcs : Order No.

  • Page 118: Location Of Safety Labels

    The following safety labels (10 kinds and 15 labels in total) have been attached to this machine. If any of them fall off or become illegible, contact MIMAKI local distributor for a replacement. All persons who install, operate and maintain this machine should understand and follow the safety precautions in these labels.
  • Page 119 Location of safety labels Order No. Label M903968 LHDM-04 (Japanese) PED-04 (English) M901469 M901607 M901549 M903226 (Japanese) M904325 (English) LHCM-02 (Japanese) PEC-02 (English) - A.7 -...

  • Page 120: Function Flowchart

    Function flowchart BOOT DM3-1810S V ∗ . ∗ ∗ Move up Z Move the table forward and discharge X origin 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6...
  • Page 121 Function flowchart ENTER Ink Type Filling Type :Sol 00:00:00 Ink type in parameter is displayed Display remaining time ENTER Ink Filling Filling Ink Filling 00:00:00 Filling :ent Remove Cartridge Ink type in parameter is displayed Display remaining time ENTER ENTER Ink Cartridge Ink Type Filling...
  • Page 122 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 123 Function flowchart ENTER ENTER Print Area Print Area Print Area end< >ent X=∗ ∗ ∗ ∗ Y=∗ ∗ ∗ ∗ X=∗ ∗ ∗ ∗ Y=∗ ∗ ∗ ∗ < >):JOG MODE 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 124 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 125 Function flowchart Cleaning Cleaning 00:00:00 Please Wait Display remaining time 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 Display when Ink Near End occurs 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8...
  • Page 126 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 127 Function flowchart ENTER Ink Type Ver1.00 MRL-IIC Type :TPig Display current set ink Display FW ver and Command ENTER ENTER > Error Info SETUP<TYPE ∗ Display [V]Key Display [V]Key X( ):Shows currently X( ):Shows all currentry SETUP condition occurred err - A.15 -...
  • Page 128 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 129 Function flowchart ENTER ENTER TYPE TYPE TYPE ∗ ∗ ∗ Quality :STD Direction :UNI-D ReturnSpd Up :ON :OFF ):Fine ):BI-D :HighSPD ENTER TYPE TYPE ∗ ∗ Logicalseek Layer :1~9 :OFF TYPE ∗ Time :0.0s )=0.0~9.9s TYPE ENTER TYPE ENTER TYPE ∗...
  • Page 130 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 131 Function flowchart TYPE ∗ Refresh :Level3 ):Level0~Level3 TYPE ∗ mm/inch ) :inch - A.19 -...
  • Page 132 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 133 Function flowchart 1 2 3 4 5 6 7 8 9 0 1 2 3 1 2 3 4 5 6 7 8 9 0 1 2 3 1 2 3 4 5 6 7 8 9 0 1 2 3 Output 1 2 3 4 5 6 7 8 9 0 1 2 3 ENTER...
  • Page 134 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 135 Function flowchart Printing ∗∗ ∗∗ Please Wait 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 Receiving Data 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 Dumping ∗∗...
  • Page 136 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 137 Function flowchart Carriage Out ENTER Initialize Completed :ent Please Wait Wiper Exchange ENTER Initialize Completed :ent Please Wait Color May Mix Up ENTER Wiper Cleaning Fill Up Washing ContinueOK? :ent Completed :ent Completed :ent ) :1~99min ENTER Nozzle Cleaning Initialize ENTER Waiting Please Wait...
  • Page 138 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 139 Function flowchart ENTER Drain Wash Initialize Completed :ent Please Wait ENTER ENTER Color May Mix Up Wiper Cleaning Fill Up Washings ContinueOK? :ent Completed :ent Completed :ent ENTER ENTER Nozzle Cleaning Initialize Storage Wash Please Wait WaitTime =1min 00:00:00 ) :1~99min Cleaning Wiper Cleaning ENTER...
  • Page 140 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 141 Function flowchart MAIN Ver1.00 ∗.∗∗ - A.29 -...
  • Page 142 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 143 Function flowchart Routine Flushing ENTER Routine Flushing Flushing Interval :OFF :1–24h Routine Cleaning Routine Cleaning ENTER Cleaning Interval :OFF :1–48h - A.31 -...
  • Page 144 D201258-1.10-30032007...
  • Page 146 Printed in Japan FW : 5.10 © MIMAKI ENGINEERING Co., Ltd.

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