MIMAKI DM2-1810 Operation Manual
MIMAKI DM2-1810 Operation Manual

MIMAKI DM2-1810 Operation Manual

Color inkjet plotter
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OPERATION MANUAL
MIMAKI ENGINEERING CO., LTD.
TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan
Phone: +81-3-5420-8671
Fax: +81-3-5420-8687
URL: http: // www.mimaki. co. jp /
D201256
E-mail: trading@mimaki.co.jp

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  • Page 1 OPERATION MANUAL MIMAKI ENGINEERING CO., LTD. TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan Phone: +81-3-5420-8671 Fax: +81-3-5420-8687 URL: http: // www.mimaki. co. jp / D201256 E-mail: trading@mimaki.co.jp...
  • Page 3 DISCLAIMER OF WARRANTY THIS LIMITED WARRANTY OF MIMAKI SHALL BE THE SOLE AND EXCLUSIVE WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IM- PLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS, AND MIMAKI NEITHER ASSUMES NOR AU-...
  • Page 4 Operation of this equipment in a residential area is likely to cause harmful interference in which cause the user will be required to correct the interference at his own expense. • In the case where MIMAKI-recommended cable is not used for connection of this device, limits provided by FCC rules can be exceeded.
  • Page 5: Foreword

    DM2-1810 is a flat type, high-speed 4-color inkjet plotter. Read this Operation Manual carefully and make the most effective use of your plotter. • [DM2-1810] shifts by a high-speed head. To avoid danger of injury or damage, be sure to read this Operation Manual carefully before start- ing to operate it.
  • Page 6: Table Of Contents

    TABLE OF CONTENTS Foreword ........................ i On This Operation Manual ..................... i Features ........................ vi Safety precautions during installation ..............vii Safety symbols used in manual ................... vii Example of pictorials within the manual ..............vii Never do the following ....................viii Precautions in use ......................
  • Page 7 Establishing the origin and the print area ............2.9 Initial value ......................... 2.9 Changing the origin and the print area ..............2.10 Covering in absorption holes located off the work ........... 2.11 Checking and solving nozzle clogging ............. 2.12 Correcting the work feed rate ................2.15 Correcting the media feed rate during plotting ..........
  • Page 8 CHAPTER 5 Maintenance Maintenance of the machine ................5.2 Setting the maintenance function ................5.2 Maintenance setup functions ..................5.3 Plotting setup conditions [LIST] ................. 5.4 Plotting HEX CODE [DATA DUMP] ..............5.5 When medium thickness is changed [Print Adjust] ..........5.6 Cleaning the station interior [Station]-[Carriage Out] .........
  • Page 9 APPENDIX Basic specifications .................... A.2 Ink specification ....................A.4 Consumable items ..................... A.5 Location of safety labels ..................A.6 Function flowchart ....................A.9 - v -...
  • Page 10: Features

    Features The features of the machine are described below. Together with the method of operation of the machine explained in this manual, they help you understand how to use the machine properly. High-Speed plotting Eight stylish new model piezo heads stagger-arranged four rows back and forth enable high-resolu- tion and high-speed 4 color plotting.
  • Page 11: Safety Precautions During Installation

    Safety precautions during installation Safety symbols used in manual Safety signal words Pictorial signs are used in this Operation Manual for safe operation of and in prevention of damages to the machine. Pictorial signs and their meanings are given below. Read and fully understand before reading the text.
  • Page 12: Never Do The Following

    Never do the following WARNING Do not disassemble or modify the machine. Power supply and voltage Never disassemble or remodel • Be sure to use the machine with • the main unit of the machine and the power supply specifications the ink cartridge.
  • Page 13: Precautions In Use

    Safety precautions during installation Precautions in use CAUTION Periodic exchange parts Station cover There are some parts which • • Never open the the station cover must be replaced by service during plotting. Opening the engineer. You have to make a station cover will abort plotting.
  • Page 14 CAUTION • Using any ink type other than the Ink cartridges exclusive one can cause a • If the ink cartridge is moved from trouble. Remover that the user a cold place to a warm place, do shall be charged for a repair cost not use for three hours.
  • Page 15: Precautions In Installation

    Safety precautions during installation Precautions in installation CAUTION A place that is not horizontal A place exposed to direct sunlight Do not place the machine where • Do not install machine where it is • the machine can not be installed exposed to direct sunlight or on a level surface, or you may work may be discolored.
  • Page 16: How To Read This Operation Manual

    How to read this operation manual Display on the LCD and Indication of the Keys In this Operation Manual, the characters displayed on the LCD of the operation panel and the keys used to operate the machine are explained, together with the operation procedure. page 1.6.
  • Page 17: Structure Of This Operation Manual

    How to read this operation manual Structure of this Operation Manual This manual consists of the following six chapters to describe the handling of the machine. Chapter 1 Before Use This chapter describes the name and function of each section of the ma- chine as well as ink and work.
  • Page 18 - xiv -...
  • Page 19 CHAPTER 1 Before Use This chapter describes the name and function of each section of the machine as well as ink and work. Table of contents Where to install the machine ..............1.2 Moving the machine ................1.3 Configuration and function ..............1.4 Ink cartridge and Ink station ..............
  • Page 20: Where To Install The Machine

    Secure a suitable installation space before assembling the machine. Install the machine considering enough space for the machine size and to perform plot operation. Model Width Depth Height Gross weight DM2-1810 3070 mm 2560 mm 1350 mm 650 kg or less 1000 mm or more 1000 mm...
  • Page 21: Moving The Machine

    Moving the machine This section explains to carry the machine to e.g., an instruction location after assembled. Raise the level feet of the table frame before moving the machine to a new location. • Be sure to disconnect the power cable and the interface cable before moving the machine.
  • Page 22: Configuration And Function

    Configuration and function The Front Name Function Pilot lamp Displays the machine status as ACTIVE (green), or ERROR (red). Station Cover A cover for the station maintenance. Open the cover when performing the station maintenance. EMERGENCY Switch (Emergency) Stop plotting. Parallel connector Bi-directional parallel interface connector.
  • Page 23: The Rear

    Configuration and function The Rear Name Function Ink cartridge Each cartridge contains ink of a specific color. Ink station Set the ink cartridges specified. ( page 1.10) Air filter Filter out the dust or ink mist sucked the blower. ( page 3.10) (Periodic replacement parts) Blower door...
  • Page 24: Operation Panel

    Operation Panel The operation panel that is used to operate the machine. Display Displays a set item, a guidance error, etc. POWER lamp It lights up (in green) when the power to the machine is turned on. XY keys Z key [ ] [ ] [ ] [ ] Adjust the head (Y bar) height.
  • Page 25 Configuration and function Functions of the XY keys Each of the keys varies in function according to the time at which it is used. When inputting a choice When setting a When selecting a function selected among several plotting origin / plotting area alternatives Shifts the carriage to the left.
  • Page 26: Capping Station

    Capping station The capping station consists of ink caps, wipers for cleaning the heads, etc. : It covers the nozzle so as to prevent the head nozzle from drying up. Wiper : It is used to clean the head nozzle. The wipers are consumable parts.
  • Page 27: Ink Cartridge And Ink Station

    • Never disassemble the ink cartridge. • The ink cartridge cannot be refilled. Refilling the ink cartridge can cause a trouble. Remember that MIMAKI assumes no responsibility for any damage caused by the use of the ink cartridge replenished with ink.
  • Page 28: Ink Station

    Ink station The Right ink station supplies ink to the 2 front row of Carriage. The Left ink station supplies ink to the 2 rear row of Carriage. Remember these relationship when checking the heads for clogged nozzles, replacing ink cartridge and replenishing inks.
  • Page 29: Types Of Work That Can Be Used

    Types of work that can be used The following describes the sizes of work that can be used and the method of handling. Sizes of work that can be used Maximum 1870 mm Minimum 1050 mm Max. plotting width 1860 mm Max.
  • Page 30: Menu Mode

    MENU mode The unit’s four modes are described blow. < LOCAL > mode This mode is for the preparatory state. All keys are effective to enable setups. The machine is able to receive data from computer, however, it will not perform plotting. In this mode, it is possible to perform the following operations.
  • Page 31 CHAPTER 2 Basic Operations This chapter describes a series of operations and settings, ranging from power-on to end of plotting. Table of contents Operation ....................... 2.2 Switching on the power supply ..............2.3 Station cover ....................2.5 Adjusting the head height ................2.6 Setting the work on the machine ..............
  • Page 32: Operation

    Operation The following shows a series of operations and settings, ranging from power-on to end of plotting. For details on each item, refer to the reference page. Turn on the power on P. 2.3 Check the head height P. 2.6 Set the work P.
  • Page 33: Switching On The Power Supply

    BOOT When the power is switched on, the LCD first displays “BOOT” and then displays the firmware version number. DM2-1810 V∗.∗∗ 3. The message [Please Wait] appears flushing Please Wait on the LCD.
  • Page 34: Turning On The Blower For The Absorption Table

    Turning on the blower for the absorption table 1. Open the blower door. 2. Press the blower power switch to [ I ]. 3. Press the power switch once. (The switch light turns on.) The blower turns on and ready for atmospheric absorption. •...
  • Page 35: Station Cover

    Station cover Opening/closing the station cover • Keep the station cover closed during plotting operation. Opening the station cover during plotting interrupts image printing and disables continuous processing. If you open the station cover during printing, the carriage will stop for safety, resulting in abortion of plotting.
  • Page 36: Adjusting The Head Height

    Adjusting the head height The head can be adjusted in height, according to thickness of a work used for plotting. The head height must be set according to the work thickness. If the head height is too low, it may affect the plotting quality and even damage the work or the machine itself.
  • Page 37: Setting The Work On The Machine

    Setting the work on the machine Set the work on the table as following. • Adjust the head height before placing a work on the machine. ( page 2.6) • To maintain absorption effect, cover in all absorption holes on the table which the work does not cover in.
  • Page 38: Fixing The Work Holder

    Fixing the work holder When fixing the warped-up work (at two or four arched edges) in the allowable size (1870 x 1050 mm maximum), use the work holders on the four table edges. STEPS: 1. Turn (or remove) the knob screws to loosen the Work holder work holder.
  • Page 39: Establishing The Origin And The Print Area

    Establishing the origin and the print area Initial value The origin and the print area are set as follows by default until they are changed: Effective printing area Work Output direction 15mm Origin - 2.9 -...
  • Page 40: Changing The Origin And The Print Area

    Changing the origin and the print area The default origin and the print area may be changed as needed. • When plotting on the entire work surface (without margins), the plotting origin and the printing area must be set outside of the work. They must be set as close to the work as possible, however, to minimize smearing the machine itself.
  • Page 41: Covering In Absorption Holes Located Off The Work

    Covering in absorption holes located off the work According to work's size, some media do not cover in all absorption holes on the table. The function of work absorption has effect more when the holes located off the work also get cov- ered on the table.
  • Page 42: Checking And Solving Nozzle Clogging

    Checking and solving nozzle clogging Make test plotting to check whether there is nozzle clogging or other plotting failures. If the finished test pattern shows any sign of abnormal conditions, carry out the cleaning function. • To perform the test plot on a cut sheet medium, use a medium whose size is A4 or larger with placed in landscape configuration.
  • Page 43 Checking and solving nozzle clogging STEPS: 1. The machine enters the LOCAL mode. << LOCAL >> X =1010 Y = 1860 2. Press the [TEST] key. TEST PRINT < ENT > 3. Press the [TEST] key or [ENTER] key. ∗∗ PRINT ∗∗ The machine plots the test pattern.
  • Page 44 10. Press the [ENTER] key. Cleaning 00: ∗ ∗ : ∗ ∗ It displays the remaining run-time. 11. The machine revert the LOCAL mode. << LOCAL >> X =1010 Y = 1860 12. Change the work, or establish the new origin. 13.
  • Page 45: Correcting The Work Feed Rate

    Correcting the work feed rate When the work type is changed, the amount of work feed changes. If the correction value is not appropriate, stripes may occur in the plotting, disturbing neat plotting. Correction for the work feed rate in online is available. ( page 2.17) CORRECTING PATTERN Plot two bands.
  • Page 46 STEPS: 1. The machine enters the LOCAL mode. << LOCAL >> X =1010 Y = 1860 << LOCAL >> 2. Press the [FUNCTION] key. X =1010 Y = 1860 3. Press the [ENTER] key. 4. Press the XY [ ] or [ ] keys to select a type. FUNCTION SELECT : TYPE1...
  • Page 47: Correcting The Media Feed Rate During Plotting

    Correcting the media feed rate during plotting To perform this operation during LOCAL mode, refer to the “Feed Correct”( page 2.15). The following describes the procedures to alter the media feed rate during plotting or in a REMOTE mode. STEPS: 1.
  • Page 48: Plotting An Image From Source Data

    Plotting an image from source data Starting the plotting operation The following describes the method of plotting. For various function settings necessary for plotting, refer to “CHAPTER4 How to Set Functions”. STEPS: 1. The machine enters the LOCAL mode. << LOCAL >> X =1010 Y = 1860 2.
  • Page 49: Interrupting The Plotting Operation

    Plotting an image from source data 4. During the plotting. << LOCAL >> X =1010 Y = 1860 5. After the plotting operation is completed, put the machine back into the LOCAL mode. The table will move toward you when plotting in the Cycle Start mode.
  • Page 50: Displaying Machine Information

    Displaying machine information Displays the firmware version, ink level etc. This following describes the procedures to display the machine in formation during plotting or REMOTE and CYCLE mode. • • • • • In LOCAL mode, information displays by pressing [ENTER] key as well. STEPS: 1.
  • Page 51: To Replenish Ink, Set A New Ink Cartridge In The Ink Station

    To replenish ink, set a new ink cartridge in the ink station If ink in the cartridge comes to an empty, the corresponding message appears. Plotting can be continued but ink may run out during plotting. Immediately put a new ink cartridge. <...
  • Page 52: Turning The Power Off

    Turning the power off To turn the power off, check first whether there is data in the machine that remains to be plotted. Also make sure that the head rests at the capping station. • If the power is turned off while the machine is engaged in plotting, the head may fail to be retracted in the capping station.
  • Page 53 CHAPTER 3 Daily Care This chapter describes daily cleaning. Table of contents Routine maintenance ................3.2 Cleaning the wiper and ink caps ............3.4 Cleaning the nozzle [Nozzle Cleaning] ..........3.7 Cleaning or replacing filter ..............3.10 Replacing the flushing tray ink absorber ..........3.11 When the waste ink tank becomes full ..........
  • Page 54: Routine Maintenance

    Routine maintenance Be sure to conduct maintenance works for the machine when necessary or periodically so as to use the machine for a long time while keeping its plotting accuracy. When the machine is left unused for a long period of time •...
  • Page 55: Maintenance For Frame Components

    Routine maintenance Maintenance for frame components If the frame components of the machine have become dirty, wipe off frame with soft cloth using water or neutral detergent diluted with water, squeeze it and wipe the frame components clean. Clean the table also as dust may cause ink fly-bend or dropping. Cleaning Tools : •...
  • Page 56: Cleaning The Wiper And Ink Caps

    Cleaning the wiper and ink caps The ink cap prevents clogging of the head nozzle caused by dried nozzle. The wiper wipes out ink adhered to the head nozzle. As the machine is used to plot images, the wipers and ink caps gradually become stained with ink and dust.
  • Page 57 Cleaning the wiper and ink caps FUNCTION 2. Press the XY [ ] or [ ] keys to select [MAINTE- MAINTENANCE < ENT > NANCE]. MAINTENANCE 3. Press the [ENTER] key. List < ent > MAINTENANCE 4. Press the XY [ ] or [ ] keys to select [Station]. Station <...
  • Page 58 7. Clean the wiper guide shaft using a cotton swab of cloth. If dirt is hard to remove, use a cotton swab of cloth damp- ened with water. • Extremely dirty wiper guide shaft may cause operational failure of the wiper, resulting in error display.
  • Page 59: Cleaning The Nozzle [Nozzle Cleaning]

    Cleaning the nozzle [Nozzle Cleaning] Clean up the nozzle as for nozzle clogging. If nozzle clogging cannot be resolved even after cleaning several times, execute the [Ink Filling] function. ( page 5.11) If this error cannot be resolved with these functions, contact the dealer. •...
  • Page 60 6. Open the station cover. Don’t rub. Use and push a cotton swab contained clean- ing liquid (A29) to take off some dust on the felt surface. Felt surface Use a cotton swab contained cleaning liquid (A29) to take off some inks on the rubber sur- face.
  • Page 61 Cleaning the nozzle [Nozzle Cleaning] Nozzle Cleaning 10. Press the XY [ ] or [ ] keys, select the time to Wait Timer = 1 min leave. (1-99 minutes: 1 min unit) Normally set 1 min. Initialize 11. Press the [ENTER] key. Please Wait The initial operation is performed.
  • Page 62: Cleaning Or Replacing Filter

    Cleaning or replacing filter This machine is provided with two filters under the right and left of the absorption table. When the filter is clogged, the media absorbability will be weakened. If filter is soiled with dusts, clean it with vacuum cleaner, etc. If the filter is clogged by ink adhesion, replace the filter.
  • Page 63: Replacing The Flushing Tray Ink Absorber

    Replacing the flushing tray ink absorber Replace the ink absorber in the flushing tray if it appears to be clogged. Clogged ink absorber may cause ink mists and smeared head nozzles. In addition, ink bounce causes some ink drips on the nozzle during flushing. Some ink drips may cause some trouble on ink firing.
  • Page 64 F-cover upward 7. Remove the F-cover upward from the flushing tray. 8. Remove the ink absorber. 9. Place a new ink absorber (supplied) on the tray. Place the ink absorber (as folded) at the center. Ink absorber • Make certain the ink absorber is placed flat and touching the tray.
  • Page 65: When The Waste Ink Tank Becomes Full

    Waste Ink Tank Ink Tank Is Full Ink Tank Near Full • Contact your local MIMAKI distributor or call a local MIMAKI office if you need a spare waste ink tank. • Prepare a polyethylene tank for emptying waste ink.
  • Page 66: Ink Discharge Way Cleaning [Drain Wash]

    Ink discharge way cleaning [Drain Wash] The ink discharge way may become clogged by coagulated ink. It must be cleaned at regular inter- vals to avoid clogging. Ink discharge way: Tubing between the cap and the waste ink tank • Do not move the carriage out of the capping station by hand. Use the appropriate operation key to move the carriage.
  • Page 67 Ink discharge way cleaning [Drain Wash] 7. Open the station cover. 8. Remove the cleaning liquid (A29) with a sy- ringe. During the suction pause period, drop the cleaning liquid (A29) until just before it overflows from the cap. 9. Close the front cover, and press the [ENTER] Drain Wash Completed : ent...
  • Page 68: When Not In Use The Machine Over The Long Term [Storage Wash]

    When not in use the machine over the long term [Storage Wash] When not in use the machine over a week, perform [Storage Wash] function to clean the head nozzle and ink discharge way. After performing the function, store the machine. •...
  • Page 69 When not in use the machine over the long term [Storage Wash] 8. Take off the wiper with holding projections at the tips of wiper. 9. Use a cotton swab soaked with the cleaning liquid (A29) to clean off ink blots on wiper and bracket.
  • Page 70 Fill Up Washings 13. Close the station cover, and press the [ENTER] Completed : ent key. Nozzle Cleaning 14. Press the JOG [ ] or [ ] keys, select the time Wait Timer = 1 min to leave. (1-99 minutes: 1 min unit) Normally set 1 min.
  • Page 71 When not in use the machine over the long term [Storage Wash] 17. Clean the wiper and press the [ENTER] key. Wiper Cleaning Completed : ent 18. Clean the wiper guide shaft using a cotton swab of cloth. If dirt is hard to remove, use a cotton swab of cloth damp- ened with water.
  • Page 72 - 3.20 -...
  • Page 73 CHAPTER 4 How to Set Functions This chapter describes how to set up the machine. Table of contents Basic operations of menus ................4.2 Registering a type ..................4.4 Setup functions....................4.5 Change the display language [DISPLAY] ............4.8 - 4.1 -...
  • Page 74: Basic Operations Of Menus

    Basic operations of menus This section describes how to change over the operation modes and how to operate the menus. The following gives the key operation flow to invoke menus. For detailed menu configuration, refer to Appendix. REMOTE << LOCAL >> <...
  • Page 75 Basic operations of menus 1. Select the LOCAL mode. Ascertain first that the machine does not perform plotting under the REMOTE mode, then press the [REMOTE] key to enter the LOCAL mode. 2. Select the FUNCTION mode. Press the [FUNCTION] key, and the machine will enter the FUNCTION mode. The FUNCTION mode is divided into two: the setup function and maintenance function.
  • Page 76: Registering A Type

    Registering a type The FUNCTION mode enable to regists 4 types. If the type has been registered for each medium type, it becomes easy to change plotting conditions when the medium type is changed. STEPS: 1. Make sure that the mode is LOCAL mode. <<...
  • Page 77: Setup Functions

    Setup functions The FUNCTION mode consists of 14 items. The following describes the overview of and settings for each function. Print Mode Sets the plot quality, plot direction. Quality : Select the quality image from three items. [STD] Standard image quality [FINE] High image quality and low plotting speed [High SPD] :...
  • Page 78 Priority Specifies whether the values set on the machine (plot) are given priority or the values set on the computer (host) are enabled as for the following five functions. • Print Mode • Overprint • Drying Time • Feed Correct •...
  • Page 79 Setup functions Auto Clean The head is cleaned automatically. Perform cleaning for each print to prevent plotting failures. [ON] : The head is cleaned automatically. [OFF] : The head is not cleaned automatically. Setup Reset This function resets the current plotting conditions to the factory-set plotting conditions. Execute this function for each of the types of set plotting conditions.
  • Page 80: Change The Display Language [Display]

    Change the display language [DISPLAY] Display language enable to change Japanese or English. This procedure explains how to change Display language to ENGLISH. STEPS: << LOCAL >> 1. Make sure that the mode is LOCAL mode. X =1010 Y = 1860 FUNCTION 2.
  • Page 81 CHAPTER 5 Maintenance In order to keep the machine in good operating condition, it is necessary to carry out maintenance of the machine periodically. This chapter introduces special features for correcting poor plotting quality and replacing the wipers. Table of contents Maintenance of the machine ..............
  • Page 82: Maintenance Of The Machine

    Maintenance of the machine The term “maintenance” as used herein refers to actions that need to be taken to keep the machine in good operating condition. To carry out maintenance of the machine, select [MAINTENANCE] from the function menu and make the necessary settings.
  • Page 83: Maintenance Setup Functions

    Maintenance of the machine Maintenance setup functions The following describes the overview of and settings for each function. Name function List Plotting the set condition of the machine. page 5.4 page 5.5 Data Dump Printing data commands received from the computer, in HEX code. page 5.6 Print Adjust Adjust the dot position according to the head height, high/low.
  • Page 84: Plotting Setup Conditions [List]

    Plotting setup conditions [LIST] This function lists the current settings of the machine. This is useful in carrying out maintenance of the machine. SET UP : Indicates a value that is specified with the FUNCTION. PRINT adjust : Indicates a correction value for dot position. REPLACE COUNTER : Indicates the number of times the ink cartridges are replaced.
  • Page 85: Plotting Hex Code [Data Dump]

    Plotting HEX CODE [DATA DUMP] This function plots data commands received from the computer, in HEX code. The HEX code is an alphanumeric representation of plotting commands. By using this code, it is possible to check if there are any abnormal data commands. •...
  • Page 86: When Medium Thickness Is Changed [Print Adjust]

    When medium thickness is changed [Print Adjust] When the head height is adjusted, be sure to correct the dot positions. This function corrects the dot positions to ensure that the accurate plotting result is obtained. The dot positions are corrected by comparing the ink dropping positions on each of the seven test patterns between the two plotting directions.
  • Page 87 When medium thickness is changed [Print Adjust] 6. Press the [ENTER] key. Print Adjust Pattern2 = 0.0 Print Adjust Pattern3 = 0.0 7. Repeat STEPS 5 and 6 to correct the dot posi- tions on Patterns 2 to 7. Print Adjust Pattern4 = 0.0 Select the correct dot positions on each of the patterns.
  • Page 88: Cleaning The Station Interior [Station]-[Carriage Out]

    Cleaning the station interior [Station]-[Carriage Out] Move the carriage when cleaning the station interior and replacing the consumable parts. • Do not move the carriage out of the capping station by hand. Use the appropriate operation key to move the carriage. STEPS: 1.
  • Page 89: When The Message [Replace Wiper] Is Displayed [Station]-[Wiper Exchng]

    When the message [Replace Wiper] is displayed [Station]- [Wiper Exchng] The wipers are consumable parts. When the following message is displayed, replace the wipers with new ones. Wiper Replace Wiper • Do not press the [ENTER] key other than the case of replacing wipers. The number of wiper operations that is counted in the machine will be reset.
  • Page 90 7. Insert a new wiper with holding both projec- tions at the tips of wiper. • Contacting the rubber portion of a new wiper shall be avoided. It can cause the nozzle to be clogged. • Insert the wiper so that its felt side surface is placed on the left as viewed from your position.
  • Page 91: Fill Up The Ink [Ink Filling]

    Fill up the ink [Ink Filling] Perform the [Storage Wash] function for nozzle clogging when head cleaning or [Nozzle cleaning] does not work. In addition, when the [Nozzle cleaning] function or the [Storage Wash] function is performed, this may cause color mixture. Perform the [Ink Filling] function to discharge mixed color ink.
  • Page 92: Charging Ink Different From The One In Use [Ink Change]

    • Be sure to use the inks and ink cartridges specified by MIMAKI. Please be noted that MIMAKI shall have no liability for any trouble that arises when using any ink cartridge or ink other than the genuine MIMAKI brand ones.
  • Page 93 Charging ink different from the one in use [Ink Change] 9. Take out the changing ink cartridge from the ink station. Washing 00: ∗∗ : ∗∗ Discharge of the filled ink is started. It displays the remaining run-time. 10. Install the washing liquid cartridge. Set Washing Liq.
  • Page 94: Displaying The Firmware Version [Information]

    Displaying the firmware version [INFORMATION] Display the firmware versions of this machines and an interface. If trouble occurs, please inform the dealer or MIMAKI sales office of the contents of the trouble as well as this information. STEPS: 1. Make sure that the FUNCTION mode is dis- FUNCTION played.
  • Page 95: Specifying The Plot Head Line [Use Head]

    Specifying the plot head line [Use Head] Use this function if nozzle missing cannot be recovered even after repetitive cleaning or if plotting with higher quality is required. Divide the 16 (4x4) nozzles in the carriage into four horizontal rows to specify the plot headline.
  • Page 96: Execute The Flushing And Cleaning Regularly [Routine Control]

    Execute the flushing and cleaning regularly [Routine Control] This function allows for the pigment ink for textile (TPig). Set time limits on the flushing and cleaning functions at regular time intervals to avoid nozzle clogging and clean off dust on the nozzle surface. Routine Flushing The routine flushing function is executed with the power on.
  • Page 97 Execute the flushing and cleaning regularly [Routine Control] Routine Cleaning The routine cleaning function is executed with the power on. Time set by the hour is available for 1 to 48 hrs with this function turns on. STEPS: 1. Make sure that the FUNCTION mode is dis- FUNCTION played.
  • Page 98 - 5.18 -...
  • Page 99 CHAPTER 6 When Abnormal Conditions Are Encountered Chapter 6 describes corrective measures to be taken in the case where an to be taken in case an abnormal condition arises and an error message appears on the display. Table of contents Abnormal conditions where no error massage appears ......
  • Page 100: Abnormal Conditions Where No Error Massage Appears

    Corrective measures for problems where no error message is given on the LCD are described in this section. Be sure to take the following measures before contacting MIMAKI. If the measures fail to fix the machine, contact your local MIMAKI distributor or MIMAKI office for service.
  • Page 101: If Image Quality Declines

    Corrective measures against problems where satisfactory image quality is not provided are described in this station. Take measures in accordance with actual state of the picture. If the measures fail fix the machine, contact your local MIMAKI distributor or MIMAKI office call for service.
  • Page 102: Problems Where Error Messages Are Given On The Lcd

    Problems where error messages are given on the LCD If something is wrong with the machine, the buzzer sounds and a corresponding error message is given on the LCD. Take an appropriate corrective measure in accordance with the message. Errors accompanied by warnings These errors arise on the ink-related components.
  • Page 103 3.10) Replace Filter be replaced. Contact your local MIMAKI Service Call Time to replace regularly distributor or call a local MIMAKI replaceable parts. office for services. The parts Service Call may be used until new parts are delivered. TPig ink has been set at the...
  • Page 104 Warning message Cause Corrective measure Temperature is below operable Adjust environmental temperature. Below Operable Temperature condition. Temperature is below guaran- Temperature Evn. Temp is Low teed. Temperature is over below Temperature guaranteed. Evn. Temp is High - 6.6 -...
  • Page 105: Error Messages

    If any error message is given on the LCD, turn off the power to the machine for while and turn it back on. If the same error message appears again on the LCD, contact your local MIMAKI distributor or MIMAKI office to call for service.
  • Page 106 Warning message Cause Corrective measure A parameter outside the range of Check the host computer output ERROR 11 acceptable numeric values is setting. PARAMETER received. Strange color data has been ERROR 14 COLOR COMMAND received. Improper operation has been Turn off the power to the machine ERROR 20 conducted on the operation panel.
  • Page 107 Problems where error messages are given on the LCD Warning message Cause Corrective measure ERROR 46 The wiper position is not Turn off the power to the machine WIPER correct. for a while and then turn it on. If the same error message appears Origin could not be detected.
  • Page 108 - 6.10 -...
  • Page 109 APPENDIX This appendix describes the specifications of the machine and components and the structure of the function menu. Table of contents Basic specifications ................A.2 Ink specification ................... A.4 Consumable items ................A.5 Location of safety labels ..............A.6 Function flowchart ................A.9 - A.1 -...
  • Page 110: Basic Specifications

    360 x 720 dpi : 4 / 8 / 16 passes, Unidirection / bidirection 720 x 720 dpi : 4 / 8 / 16 passes, Unidirection / bidirection Usable ink Pigment Ink for Textile (MIMAKI original ink) Water pigmented ink (MIMAKI original ink) Ink set...
  • Page 111: Specifications

    Basic specifications Item DM2-1810 Power Main unit AC 200 – 240 V± 10% ( Auto voltage ), 50/60 Hz ± 1 Hz Blower The specification for USA for the absorption table AC 200 – 230 V± 10%, 50/60 Hz ± 1 Hz The specification for EU/other nations: AC 200 –...
  • Page 112: Ink Specification

    Ink specification Item Specifications Form Exclusive ink cartridge Type Pigment ink for Textile / SPC-0350 series (K, M, C, Y) Water pigmented inks / SPC-0180 series (K, M, C, Y) Contents of ink 210 to 220 cc per cartridge Shelf life Varies by the ink type.
  • Page 113: Consumable Items

    Consumable items Consumable items listed below must be renewed at regular intervals to maintain adequate printing quality. Contact your local MIMAKI distributor or call a local MIMAKI office for services. Wiper 4pcs : Order No. SPA-0105 Ink absorber for the flushing tray 100pcs : Order No.
  • Page 114: Location Of Safety Labels

    The following safety labels (10 kinds and 15 labels in total) have been attached to this machine. If any of them fall off or become illegible, contact MIMAKI local distributor for a replacement. All persons who install, operate and maintain this machine should understand and follow the safety precautions in these labels.
  • Page 115 Location of safety labels Order No. Label M903968 LHDM-04 (Japanese) PED-04 (English) M901469 M901607 M901549 M903226 (Japanese) M904325 (English) LHCM-02 (Japanese) PEC-02 (English) - A.7 -...
  • Page 116 - A.8 -...
  • Page 117: Function Flowchart

    Function flowchart - A.9 -...
  • Page 118 BOOT DM2-1810 V ∗ . ∗ ∗ Move up Z Move the table forward and discharge X origin ENTER ENTER Please Wait Ink Cartridge Ink Type --------ABCDEFGH Type :TPig No ink cartridge V) : GPig << LOCAL >> X= ∗ ∗ ∗ ∗...
  • Page 119 Function flowchart Filling 00:00:00 Display remaining time - A.11 -...
  • Page 120 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 121 Function flowchart ENTER ENTER Print Area Print Area Print Area end< >ent X=∗ ∗ ∗ ∗ Y=∗ ∗ ∗ ∗ X=∗ ∗ ∗ ∗ Y=∗ ∗ ∗ ∗ < >):JOG MODE 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 122 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 123 Function flowchart Cleaning Cleaning 00:00:00 Please Wait Display remaining time 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 Display when Ink Near End occurs 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8...
  • Page 124 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 125 Function flowchart 1 2 3 4 5 6 7 8 9 0 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 If FUNC key 1 2 3 4 5 6 7 8 9 0 1 2 3 4 ENTER...
  • Page 126 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 127 Function flowchart ENTER TYPE TYPE TYPE ∗ ∗ ∗ Quality :Normal Direction :UNI-D ReturnSpd:NORMAL ):Fine ):BI-D :SLOW :Fast TYPE ∗ Layer :1~9 TYPE ∗ Time :0.0s )=0.0~9.9s TYPE ENTER TYPE ENTER TYPE ∗ ∗ ∗ PrintMode :HOST Ink Layers :HOST :HOST ):PLOT ):PLOT...
  • Page 128 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 129 Function flowchart TYPE ∗ Refresh :Level3 ):Level0~Level3 TYPE ∗ mm/inch ) :inch - A.21 -...
  • Page 130 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 131 Function flowchart 1 2 3 4 5 6 7 8 9 0 1 2 3 1 2 3 4 5 6 7 8 9 0 1 2 3 1 2 3 4 5 6 7 8 9 0 1 2 3 Output 1 2 3 4 5 6 7 8 9 0 1 2 3 ENTER...
  • Page 132 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 133 Function flowchart Printing ∗∗ ∗∗ Please Wait 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 Receiving Data 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 Dumping ∗∗...
  • Page 134 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 135 Function flowchart 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 Carriage Out ENTER Initialize...
  • Page 136 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 137 Function flowchart 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 ENTER Drain Wash Initialize...
  • Page 138 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 139 Function flowchart Filling Filling 00:00:00 Please Wait Shows remaining times Status Proc Remove Cartridge Washing Set Washing Liq. verify 12345678ABCDEFGH 00:00:00 12345678ABCDEFGH Remove ink cartridge Discharge Ink Set washing tools Status verify Status Proc Remove Washing Washing Set Washing Liq. verify 12345678ABCDEFGH 00:00:00...
  • Page 140 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 141 Function flowchart MAIN Ver1.00 ∗.∗∗ Routine Flushing Routine Flushing ENTER Flushing Interval :OFF :1–24h Routine Cleaning Routine Cleaning ENTER Cleaning Interval :OFF :1–48h Use Head InkType :TPig ):Gpig - A.33 -...
  • Page 142 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 DISP 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5...
  • Page 143 - A.35 -...
  • Page 144 D201256-1.10-02082005...
  • Page 146 Printed in Japan © MIMAKI ENGINEERING Co., Ltd.

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