Invacare IRC5PAW Service Manual
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Invacare IRC5PAW Service Manual

Perfecto2 oxygen concentrator (homefill ii compatible)
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Service Manual
™
Perfecto
2

Oxygen Concentrator

®
(HomeFill
II Compatible)
123456789 642436
123456789 6242436
DEALER: Keep this manual. The procedures in this manual
MUST be performed by a qualified technician.
For more information regarding
Invacare products, parts, and services,
please visit www.invacare.com

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Summary of Contents for Invacare IRC5PAW

  • Page 1: Oxygen Concentrator

    Service Manual ™ Perfecto Oxygen Concentrator ® (HomeFill II Compatible) 123456789 642436 123456789 6242436 DEALER: Keep this manual. The procedures in this manual MUST be performed by a qualified technician. For more information regarding Invacare products, parts, and services, please visit www.invacare.com...
  • Page 2 Invacare products are specifically designed and manufactured for use in conjunction with Invacare accessories. Accessories designed by other manufacturers have not been tested by Invacare and are not recommended for use with Invacare products. 89 6 869 1 777 The Platinum concentrator and the Perfecto concentrator share many similar components.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS 6 69   976 6 !86 "  796 8 #!96 8186  $ 97 6%&71 86!8#6  %' Important Safeguards ..........................10 Radio Frequency Interference .......................10 97 6 &77 ()!96 6 87 6  % Verification of Battery Free Power Loss Alarm ................12 Sequence of Operation ...........................12 SensO Oxygen Sensor Technology - Ceramic Zirconia Sensor ..........13 Technical Description .........................13 Operating Sequence ..........................13 97 6*& !1796#7816  %...
  • Page 4 Replacing Pilot Valve Poppets and O-Rings..................68 97 6 %& !8767#79 86  "% SensO Alarm Indicators ........................71 Operation ..............................71 IRC5PO2AW Indicator Lights Explanation..................71 IRC5PAW Indicator Lights Explanation..................71 97 6 &7176  "* Autotuning (Model IRC5PO2AW Only) ..................73 Manual Tuning (Model IRC5PAW Only)..................75 Perfecto2™ Part No 1154245...
  • Page 5 TABLE OF CONTENTS 6 69  97 6 *&/66  " Leak Test ..............................76 4 Way Valve Function Test ........................78 97 6 +&68166  $' Alarm and Sensor Tests..........................80 Power Loss Alarm ..........................80 Low Pressure Test..........................80 Time-Out Test............................81 High Pressure Test ..........................81 Oxygen Sensor .............................82 P.E. Valve Coil Test ..........................84 97 6 &67-6#6 8!869,9/6 $ Checking Sieve Bed Pressure.........................85 Disassembly ............................85...
  • Page 6 SPECIAL NOTES  976  123456789 75 7 72472 75456754 75679755 79 74 5 7 52 7827 96 7 67247 9456724 79 7 9 7 553 7  797 756 7 69879 7 242294 797 7 23456789  SIGNAL WORD MEANING Danger indicates an imminently hazardous situation which, DANGER if not avoided, will result in death or serious injury. Warning indicates a potentially hazardous situation which, if WARNING not avoided, could result in death or serious injury. Caution indicates a potentially hazardous situation which, if CAUTION not avoided, may result in property damage or minor injury...
  • Page 7 FEATURES !8 FRONT VIEW Oxygen Purity Indicator Oxygen Outlet Lights / Fault and Power Indicator Lights (SensO Model Only) Flowmeter Circuit Breaker Power Switch Hour Meter 1117 !"71#$!%& ' 2  )7' 25 27#2 22 *+698  7 9 7,7'+-.$ #9 +266779 79/3 479 9 7,7#011$ 1234567489 7  79 979 7 77 7 7  7997 79 79 87 87 97 78 7 7  7487  79 97   7 7  7   7  7 !7 7 87 977 " 7  #7  7  7$$%&'(%7)72  8#7$$%&'(&7)7 * 8#7$$%&'(+7)7* 9 ,9 #7 7   9 7 7  979   9  7-87...
  • Page 8 34.5 kPa ± 3.45 kPa. (5 p.s.i. ± 0.5 p.s.i.) Flow Range: 0.5 to 5 L/min For flowrates less than 1 L/min, we recommend the use of the Invacare Pediatric Flowmeter IRCPF16AW Accessory Low Flow Alarm: 0 L/min to 0.5 L/min Rapid Audible Alarm Beeping (No Accessories Connected)
  • Page 9 B. YELLOW Flashing Sensor Failure Call a qualified technician. SYSTEM FAILURE RED Indicator Light Below 73% (±3%) Continuous Audible Alarm Sieve-GARD Compressor Shut- down. IRC5PAW INDICATORS LABEL STATUS INDICATOR LIGHTS SYMBOL (LED) SYSTEM OKAY GREEN Indicator Light SYSTEM FAILURE RED Indicator light Continuous Audible Alarm Sieve-GARD™Compressor...

  • Page 10: Important Safeguards

    SECTION 1—IMPORTANT SAFEGUARDS 97 6%&71 86 !8# Important Safeguards 479 797 4  7 7 5 724 5665294275 6754 79 5294797 7'  9 94 4 59 7 724  294 7341"7 796698  87 "2 7 294794524 729 547249 529479 7 7 5 79 5294754 7 7972 7  9 7 #8 12345675898 2 53 6 4555233389851878 538 2 25 6592728538 2 85 8 368956538 538 2 8985 3 515 51!"#5$5%1"&5'1!&5$!1515!(1)55 *1"" 559 856 53 6 85 6 5+ 8 852 5 5 652 65+ 8 56 56 8 5922 55 8 576 5 6 5  5 35799852 65+ 8 595!,,!-') -536 863552698 522 265.56  5275629&5 83856 5 83.533  835 685 25 6  5+2 56/.858 5 833 85 838533  835,"58548 5+.57 65 85 6/.85 6 8  6 &5 255 68 263&559956 8 56/.85828 55 5385.59 2  3598335 8 6885.5!  8 Operating Information +9 7927 9 54 274555 7 9 4 757 5794 4 59 7 794754 7 4424379 75724279761724 757572 719  7 29 7979 5294757  7 5/27 9 762 7 7 9 7 96 7!77 76 745 4 78 47633 7247358 7  7 7'  9 2 778 47497247  97!"7944 7 794 4 59 72475 566 679 7 2 78279 79/3 4794 4 59 79 7 9/3 47 57 52  : 7 79/3 47243279 2754 742797 974 7 72  75 76548  27 7 95 243 2752 7 294 2769243754 75857 97 5 79 797  5 27246 2437 5 7  5 27 95 754 7 2265 7 6  256756254  Radio Frequency Interference "2 7 ;2 475 7 47  754 794 79796782737622 7  22 77* !7.1.1-,-,07" 7622 75 7 234 797 952 757 5 9456 7 9 294753524 7 6  9534 2724  4 7247572567 256724 5665294 Perfecto2™...
  • Page 11 SECTION 1—IMPORTANT SAFEGUARDS  7 52 757 / 2 4 724  4 7 97 5 47 769876 5 6 797 6  9534 27 2 294 7 2 77 7595 7 54 5 7"97  24 727 7 2 294 7 97 7 '  9 72 75 2437 724  4 27 47 7'  9 777 724  4 7827 7 9 7 52 %7 9 27 47 7'  9 72 75 2437 724  4 747 7 5 75 27 24  4 757 7  79 79  7794 797 7966982437 5  & <  9 229427 695 279 724 5 7 7 5 52947 8 47 7 ;2 4 < 944 7 7 ;2 47249754796 7947572 27 2 47 975797827 7 9 7 52 %72 7944   592 7 5294797547 5 874 5 7 25679/3 47 ;2 47"2 7246 7 5 8 7 97 527 6  227 5 77547 797 2294 Part No 1154245 Perfecto2™...

  • Page 12: Verification Of Battery Free Power Loss Alarm

    SECTION 2—INSTALLATION/SEQUENCE OF OPERATION 97 6 &77 ( )!96 6 87  Verification of Battery Free Power Loss Alarm  87 7'  9 794 4 59 79 7 9 79 5243794 2294  - 7 74275 7 47247 698, 2437  5 27566987279785 7797 997   5 7 9 79 5243 0 " 794 4 59 7574 797 7 4 79479 79 79725 7 94 7975 3 7 7 =5 7+ 7'98 7>9 765 7944 798 79 79796 754 7 47 7 94 4 59 7947" 47698794 967849794 69882 754 7698782667 3247 339">?71 76987 5 79725 7>*247> 7 7427 479 761724 27 47 47 4279 6 44637 798 79 754 7 74*7 07 82797 747 %79 2294747 24 2 475 26 7565 782667 94 7"2 7942  7 9 79 5294797 7=5 7 + 7'98 7>9 765 7" 474*7 8277 @ 944 798 79 79796 754 7 4794794 4 59 7442782667 7947 5 ,7 A  87 79/3 4794 4 52947 7  225294 75 761,@1724 7 4424372  Sequence of Operation " 4243747 %7 798 7 827562 706177797 79 9 799 279 7  27  54 9  27996243754754 7 7 24 72 27 '%795  99752 7 4 7 79 9 75257 7524 726 754 7 79 9 7246 726 7" 7 52 72 79 77 7$=,>72 94 7247 79 9 79757  797-@@BC78'57 0-7  2%7...

  • Page 13: Senso 2 Oxygen Sensor Technology - Ceramic Zirconia Sensor

    SECTION 2—INSTALLATION/SEQUENCE OF OPERATION " 7 6  25675255294797 7@,8577565 72 75962  7 5 7D797-A7 94 77 7   7 4 9 754 7'7=95 7 6  942 78 47 7  7 5 757 7924797-@@BC7 8'57 0-7 2%797698 7@7>*24754 7595 79 7--16078'57 -.7 2%797698 767>* 24754 7 6987" 72 7 8 476 72 7  4 47947562 276987 5 754 724 4567 452 94 456759  7'75565 79 4 7 7 29 797 7 2797 7@,8575565 7"2 756698 72367 94 4 5 79/3 4797 4 7 7 7 /5  7 7 97 797"2 75 2294567   756698 7 7 797 5 72 76 7575723 7  7" 7'75565 78266769 7 7 5 7 7 2797 7@,8575565  7524798 72 769 27 7=5 7+ 7'98 7>9 765 782667 94 757 9 7E='E27827 57694375 75 766742 75 7 ;2 782757 25349 27565 7   757 23456 727  74 527  79 7 6  2567    75642947" 7 96 99243732 7247 2 754567 /6524 7 7565 7   7 23456 754 7 5 94 27247 5267  797 " 96 99243794753 -. SensO Oxygen Sensor Technology - Ceramic Zirconia Sensor Technical Description " 79/3 47 2437 9  77 794 4 59 7698 79797 7 9 7548754 72497  7698  77 56676987979/3 47 9  77 74272 7 47 93757 2 2947 9 22 797 79/3 47 4 9 794 7947 7 24 72 2795   7 79/3 47 4 7 7 4 9 27275 7 93757  4754 7945 7 7 4 2437 2 8 6  27 476982437 93757 567267 2 9 7 5 7 7 2 87247 / 797611F7 /3 4796 6 79457 7 6  9 797 7 2 8754 728,7 / 57 6  94 797 9 7 9/3 47294 7" 79/3 47294 75 75 5 797 7 6  9 7947 799797 72 94257 4 2437 2 87= 5 797 7  567   797 72 94252794679/3 47294 75475 7  937$ 47 79/3 47294 7 57 7997 6  9 27 7 / 57 6  94 75 7 6 5 7 97 79/3 47294 754 79/3 4796 6 7  4797 752 7" 74 797 6  94 72 7 2 67 65 797 79/3 4794 4 52947" 7 6  94 7 55 6797 7'7 95 78 7 75 794 754 7 79/3 4794 4 52947 5 24372 75665 ...
  • Page 14 SECTION 2—INSTALLATION/SEQUENCE OF OPERATION  725 724 2727 79/3 47 27 / 7DAH7I70H27 7G!76237826679424 7 97266245  7 79/3 476 5 672 7497595 7DAH7I70H75 7 72 725 724 27 7   782667 9424 7979429 7 7 754 785279 7575/279761724 7 97 5 ,797 57 DAH7I70H7 9 752552437547565 7452 94 456759 7 75 7698759653 27237 562 279 753 797 7524 7826675 7 72 7 ;2 797 57DAH7I70H7 7 79/3 476 5 672 7497595 7DAH7I70H782247 72 761724 27 79/3 47 94 4 52947565 7 ; 4 7826675255 754 7 742782667 7 984 $ 479/3 4794 4 529472 7595 7DAH7I70H27 7 4 9 7 5  79/3 47 27 5 7 -1724 7757 5 2437566 7 6987DAH7I70H2757?>>$7623782667266245 77 7 9/3 47 27566 7 6987B6H7I76H7 797623*65 *1,998479 7826675255 7 Perfecto2™ Part No 1154245...
  • Page 15 SECTION 3—PNEUMATIC DIAGRAM 97 6*& !1796 #781 Perfecto Oxygen Concentrator Ouput Output HEPA Filter Check Valve Flowmeter Patient Output Oxygen Sensor Pressure (SensO models Only) Regulator Pressure Sensor p.s.i. P.C. Board Product Tank Check Valves Air Inlet Cabinet Filter Compressor Inlet Filter Sieve Sieve P.E.
  • Page 16 If the breaker does not trip, run unit for approximately two hours. The circuit breaker should be less than 10 ohms. If breaker trips again, there is an internal problem. Contact Invacare Technical Service. Perfecto2™ Part No 1154245...
  • Page 17 SECTION 4—TROUBLESHOOTING SYMPTOM PROBABLE CAUSE SOLUTION Power Loss: P.C. board. (Continued) a. P.C. board damaged. a. Replace P.C. Board. Refer to Internal Status Indicators: Replacing P.C. Board on page 58. RED: Off b. Loose or damaged connector. b. Repair or replace connector. GREEN: Off Unit plugged in, power switch, alarm off.
  • Page 18 SECTION 4—TROUBLESHOOTING SYMPTOM PROBABLE CAUSE SOLUTION LOW PRESSURE: Compressor inlet filter dirty or Replace compressor inlet filter. Refer to Internal Status Indicators: plugged. Replacing the Compressor Inlet HEPA RED: One Flash Filter on page 26. GREEN: One Flash Compressor: a. Leaks at fittings or tubing a.
  • Page 19 SECTION 4—TROUBLESHOOTING SYMPTOM PROBABLE CAUSE SOLUTION Unit not operating: Alarm: P.C. board Failure. Replace P.C. board.Refer to Replacing P.C. On or Off Board on page 58. Internal Status Indicators: RED: Two Flashes GREEN: Four Flashes Or RED: Two Flashes GREEN: Five Flashes Low Concentration: NOTE: Cabinet filters dirty.
  • Page 20 SECTION 4—TROUBLESHOOTING SYMPTOM PROBABLE CAUSE SOLUTION Low Concentration Flowmeter: (Continued) a. Flowmeter opened beyond a. Return flow to maximum setting. maximum flow rate. b. Cracked or broken fitting. b. Replace fitting. c. Input tubing leaking or loose. c. Repair or replace. Refer to Replacing Flowmeter on page 63.
  • Page 21 SECTION 4—TROUBLESHOOTING SYMPTOM PROBABLE CAUSE SOLUTION Unit Overheats: Base exhaust vent plugged or Place unit at least 7.62 cm (3-inches) restricted. from any wall. DO NOT place unit on pile or shag carpeting that may restrict air flow. Cabinet filters dirty or blocked. Clean or replace.
  • Page 22 SECTION 4—TROUBLESHOOTING SYMPTOM PROBABLE CAUSE SOLUTION Unit Not Operating, Transformer assembly: Internal Status Indicators: a. Assembly connector a. Reattach connector. RED: Off disconnected. GREEN: Off b. Faulty transformer assembly. b. Replace transformer assembly. Refer Control Panel Indicators: to Replacing the Transformer on RED: Off page 61.

  • Page 23: Removing Cabinet

    SECTION 5—CABINET 97 6 &97 Removing Cabinet #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567 7 89 7  #77 712!5 &$ - 4463742 0  95 7 79 7942437  8 757  7524 75 6797 75 75 6 6 >27 7524 7  5237 234567-873 9#7,  79 97 7 87 9 7 7 7 79  9 7 @ "97 ,24 5667524 27 5 71"'170,67 Cabinet Assembly Mounting Screws Mounting Screws Base Assembly FIGURE 5.1 Removing Cabinet Part No 1154245 Perfecto2™...

  • Page 24: Cleaning The Cabinet Filter

    SECTION 6—PREVENTIVE MAINTENANCE 97 6 & 8-7-6 179 #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 2345674874 76-77    7 7 99 7 97 799987 97, 9,7  9  77  79 878987 7 7 7, #7 9  7 77 77 7 7  7487  9792*477 7 7 799 7 7 7 797 ,97 7 7  7 7 9 9  79 99 7!7 74  8 97 7  $+7 7 79 7   74 7 8 779   7 7997, 9,7 9  7 7 87,  7    Cleaning the Cabinet Filter 234567 7 89 7  #77 712!57+$7 7  5%7 2345674879 7 7 9 79 7  7 7 87 :7 7 87 9  - 4  7 726 79467 95 754 76 5475 74 7...

  • Page 25: Replacing The Outlet Hepa Filter

    SECTION 6—PREVENTIVE MAINTENANCE Replacing the Outlet HEPA Filter Check the Outlet HEPA Filter 234567487  754679 7 778:77 97 87  97   - " 47 794 4 59 794754 75  7 7698  797 75/27698797 742 0  5 7 7698  J 7698724 259 7826 7944 243757-A0@77 A17%7544657 7 97 796 75 797 794 4 59 7 497 984% 6 7 7698724 259 765 27 796 7#'726 7574 7 65  47  797 " 96 99243794753 -. Replace the Outlet HEPA Filter 234567 7 89 7  #77 712!5 +5 2345674 7 89 7  7 7797 7 87  754679 78:7   - 44637 742 0  95 7 7524 7  797 952437524 794753 06 6 +9 7 5 2 75 797 796 7#'726 27 95 7 79 9 7246 7#'726 77 3 5 2437 79 9 7246 726 27667985 754 77426726 72 7 2 69 3 7 97  75 7 +G4 .6%...

  • Page 26: Replacing The Compressor Inlet Hepa Filter

    SECTION 6—PREVENTIVE MAINTENANCE Replacing the Compressor Inlet HEPA Filter 234567 7 89 7  #77 712!5 +/7 7  5+ 2345674 7 89 7  7 7797  7 87,9  7 87   79 7 79 - 44637 742 Compressor Inlet 0  95 7 726 75 754 6782752 7 HEPA Filter 9977 2437 9847947 4 757 54 766243754 679 Center 6 G 5 7 79 9 7246 7#'726 27 667985 754 77426726 72 7 2 69 3 7 97  75  @ 92 5 7 7 /2 24379 9 7246 7 #'726  A 4 56674 879 9 7246 726 77 24 2437 726 72497 7  75  . ' 7 726 7 98474267 7  7 Filter Access Panel with Air 5 79 7 7 3 797 726  Scoop...
  • Page 27 SECTION 6—PREVENTIVE MAINTENANCE Top of Manifold Exhaust Tube Tie-Wrap Rubber Grommet “F” Tube Bottom of Manifold Exhaust Tube FIGURE 6.4 Replacing the Muffler Assembly . ' 7 76 75 67 9847 937 79 42437247 7 94 79/ B 7 78972 78 5 75 94 7 76 75 6 D 1 5 5 7 76 75 67 9 5267KL7247+G4 .A% C 4  7 7994 4 797 4  7 75 76 5  -1 99794 797 796698243& <  65 7 /5 7542  754 7 9624376 727633 79 7  2  < 4 566794674 85 9624376 727 /5 7542  72 7247399 794 2294 -- 4 56674 8* /2 24376 75 677 5 24371"'170,-1 -0  24 5667524 7  797 952437524 794753 06 Part No 1154245...
  • Page 28 SECTION 6—PREVENTIVE MAINTENANCE Top of Manifold Exhaust Tube Sound Box Rubber Grommet Tie Wraps Throttling Muffler Exhaust Canister DETAIL “A” Muffler Body 8” Tie-Wrap Throttling Muffler Exhaust Muffler Assembly Muffler Grommet Grommet Exhaust Canister 8” Tie-Wrap FIGURE 6.5 Replacing the Muffler Assembly Perfecto2™...

  • Page 29: Cleaning The Heat Exchanger

    SECTION 6—PREVENTIVE MAINTENANCE Cleaning the Heat Exchanger #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567 7 89 7  #77 712!5 ++7 7  5< - 4463742 0  95 7524 7  797 952437524 794753 06 9!7  4 75 749797 9 7 57 /543 78 4724 56624327 9524379 76 54243 6  95 7 / 7 2 7 24379 752 79 755 @  24 5667524 7  797524 794753 06 Heat Exchanger FIGURE 6.6 Cleaning the Heat Exchanger Part No 1154245 Perfecto2™...
  • Page 30 SECTION 6—PREVENTIVE MAINTENANCE PREVENTIVE MAINTENANCE RECORD INVACARE PERFECTO OXYGEN CONCENTRATOR 39 67!977MMMMMMMMMMMMMMMMMMMMMMMMMMMMMMM 1 2567!9MMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMMM 47574  294 Record Date Of Service Record Elapsed Hours on Hour Meter Clean Cabinet Filters Check Prescribed L/min. Flow Rate Annually, During Preventive Maintenance Schedule, Or Between Patients Clean/Replace Cabinet...

  • Page 31: Replacing Compressor Assembly

    SECTION 7—COMPRESSOR 97 6"&9 1 8 8 #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 Replacing Compressor Assembly 234567 7 89 7  #77 712!5 ;$7 7  /57 712!5 ;57 7  // - 4463742 0  95 7 7524 7  797 952437524 794753 06 6 7 72 78 5757  7 72458 79 797 79 9 75 67 9 5267KL% @ 92 944 72458 79 7 979 9 75 67 9 5267KL% A  95 79 9 782 7 9782 765 79 72 ,8 5 7 497 984% . 92 944 79 9 7944 9 7 97 752475 4 7944 9 7 497 984% B 92 944 75529 782 7 97 79797 75529 7 9 5267K=L%7 D 92 944 7 5 747 979 9 7 9 5267K=L% C 47 758 2 797 7'  9 27699 47 765757  7 752467 797 7 54296 75 6754 7 95 7 752467 7 97 754296 75 67 9 5267...
  • Page 32 SECTION 7—COMPRESSOR DETAIL “A” DETAIL “B” Tie-Wrap Brass Nut Capacitor Compressor Capacitor Wires Compressor attach here Intake Hose DETAIL “C” DETAIL “D” Mounting Screws Mounting Screws Grommets Vinyl Tube Clamp Manifold Assembly FIGURE 7.1 Replacing Compressor Assembly Perfecto2™ Part No 1154245...

  • Page 33: Replacing Capacitor

    SECTION 7—COMPRESSOR Replacing Capacitor 234567 7 89 7  #77 712!5 ;5 - 44637 7427 0  95 7 7524 7  797 952437524 794753 067 6 4 24374 6 49 762 27 2 944 7 7 5 7944 9 7 97 75529 7  2456  @ 7 72 78 5757  7 75529 797 75 797 794 4 59  A  95 7 75529 7 97 794 4 59 75  . 4 56674 875529 77 5 24371"'176,. B  ,24 5667 7524 7  797 952437524 794753 06 Capacitor Tie Wrap Capacitor Terminals (Spade Connectors connect here) FIGURE 7.2 Replacing Capacitor Part No 1154245 Perfecto2™...

  • Page 34: Rebuilding The Thomas Model 2660 Compressor

    SECTION 7—COMPRESSOR Rebuilding the Thomas Model 2660 Compressor #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567489 7:9 79 7 97 7 997 8748  79 75++(7*9 7  7487 7  79 7  7 7 87  7 7 87  77  7 7 7 89 7:9 79 75++(7/<) $$$77 87  78 7 79 7 7 7 8 7 8 79 #7 89 7:9 797 7 : " 7"95 70..171 2 79 9 7 26 7:27 *47--A6.D.%794524 7 796698243& DESCRIPTION QUANTITY Teflon®Piston Cups Aluminum Piston Sleeves Flapper Valves - Intake and Exhaust Valve Keepers O-Ring - Sleeve Valve Plate Gaskets Head Mounting Screws Valve Screws Valve Restraints...

  • Page 35: Removing Compressor And Compressor Heads

    SECTION 7—COMPRESSOR Removing Compressor and Compressor Heads Compressor - 4463794 4 59 754 75 667 95 79 9 7 9794 4 59 7  797  6524379 9 7 6794753 6- Compressor Head Plate 234567 7 89 7  #77 712!5 ;/ - 6 547699 7 2 7 97 79 2 797 7 9 9 7 Head Screws 0 4 7 7"9 /7",0A79 ; 78 4754 7 Compressor 699 47 7 237 5 7  8  Head 6 !9 7 5 765  47 9 7 952437 Plate 9 9 7 5 765  @  95 7 79 9 7 5 765  Valve Plates 234567 7 89 7  #77 7 12!5 ;/ Valve - !9 7 79 2294797 765 7 9 7 Plate 95243 0 >2797 75565 765 794794 7 2 ...
  • Page 36 SECTION 7—COMPRESSOR 234567 7 89 7  #77 712!5 ;% - 4 243789765765 7  8 25 27 7 75479797 799 7 574 7 7 4 7 9 243797!"7 74 7 754765  2345672 7 9 9 ? 9 9 7 7 7 7  Connecting Rod and Eccentric Assembly 234567 7 89 7  #77 712!5 ;% - 95 7 5797562347 7  4 2J 7 7  87827 75 796 7247 799797 7 9 9 79 243 0 4 7 7-*D,24766 478 472497 75 796 7247 799797 79 9 7 9 243 6 >99 47 7 7  87O7 4 @ 95 7944 2437 9 79797 5 7 4 7 -D1F%754 7 62 7 7944 2437 9 *  4 27 5 6797 7 57 937 79 42437247 79 243 A 1  7 7 9 75 67247572/  .  95 7 7 6 5 7 97 7944 2437 9 754 7 2 5  Piston Cup 234567 7 89 7  #77 712!5 ;% -  95 7 79 ; 7  87 2 5 %7 97 72 9477 524 7 52479 7 5 6% 0  95 7 72 9477 2 5 %754 782 7  2 7 97 79797 7944 2437 9 7 827576 547 5769 Cylinder Sleeve...
  • Page 37 SECTION 7—COMPRESSOR O-ring, Intake Valve Keeper and Valve Keeper Strip 234567 7 89 7  #77 712!5 ;& -  95 7 7, 243272458 75565 7 65 754 75565 78  7  27 97 7 Valve Flapper 99797 75565 765 792 5 7566 Screw 0 6 547 799797 75565 765 7 827576 5427 9769 Valve Keeper Strip O-Ring Intake Valve Flapper FIGURE 7.5 Removing Compressor and Compressor Heads - Rebuilding the Compressor - O-ring, Intake Valve Keeper and Valve Keeper Strip Exhaust Valve Flapper, Valve Restraint and Valve Keeper Strip 234567 7 89 7  #77 712!5 ;+...

  • Page 38: Rebuilding The Compressor

    SECTION 7—COMPRESSOR Rebuilding the Compressor 234567@ 7 #797 7 9 7 7 7   79 87 7 7  7 8 Gasket 234567 7 89 7  #77 712!5 ;+7 7  /; - 4 56674 8735 8 P7 52437 735 8 72 67247 73 995 757 79797 75565 765 7 8279 7243 79 76479  9!7  358 7  757 735 8 72 749782  78 47 5 7247 73 995 797 79797 75565 7 65  Exhaust Valve Flapper, Valve Restraint and Valve Keeper Strip 234567 7 89 7  #77 712!5 ;+7 7  /; - 4 5667 74 87 /5 75565 765 275565 7  524754 75565 78  7  2797 797 97 75565 765 7827 75565 765 7  8 2345674 3 7 7  7 7$/+72)97.$5798) 0 O-ring, Intake Valve Flapper and Valve Keeper Strip 234567 7 89 7  #77 712!5 ;&7 7  /; - 4 5667 74 875565 78  7  279479797 74 872458 75565 765 7 9757 7...
  • Page 39 SECTION 7—COMPRESSOR 9!7  97!"76 25 79 7 792679475479524375  7" 79 9 7  4 27 757  2 2947 56 7 5 243 97!"7 27 72 94778 4797 65 7 7 6 5 77 772 7 2 2727341"7  7 65  6 $27 5 2437 2 797944 2437 9 *  4 275 6752437 7 4 7 99 %797  79 9 27 62 7 75 679497 7 57 2432437276 797 799 7  5 243 2345679 :7 7 87 97  7 79 7 9 9 7 ,7 87 7 7 87 8   @ 4 2437 75 796 2723 47 7  8797@07!,37 @1724,6 %7 9 5267KL797 +G4 B@% A #96 7 7 6 5 7 984797 79 243782794 754 754 7 69867 95 7 7  4 27 827 79 754 797 4  75667 7994 4 75 756234 7 9 6 234567 7 89 7  #77 712!5 ;%7 7  /+ -  24 5667 75479497 7 572479 23245679 2 4529471  724979 22947 243757  7566  Valve Plate 234567 7 89 7  #77 712!5 ;/7 7  /& - $27 7 6 5 7695 754 72 67 5 7947 79 24327 65 7 75565 765 7247 7 5 7544 75 72785  0   571"'7-79 79 75565 765  23456779 :7 7 87 77 7 87 ,7   797 873)97 ,797 87 7 7 87, ,7...
  • Page 40 SECTION 7—COMPRESSOR Compressor 87 "975592 7 9456724 79 7 9 7 553 27 95 7 7547754 7 29 797944 2437  7427975798 7 9  7 879 7 294757 752 7246 776524379 7243 795 7  79 75 797 95 7 7547?97 96 7 6757 6237 2947827 57 95294797 7 54779797!"7 6757 2947797 679 7 5 75775 797 47 7542797 !"7944 7 7427975798 7 9  7 52 87 75 67 9  79 79 26 7 9  234567 7 89 7  #77 712!5 ;;7 7  %$ -  24 56679 9 7  797 6524379 9 7 6794753 6-7 0 4742754 7 879 76 58 75 94 79 9 79 754 79 9 7 7  7 97> 587" 794753 B. 6 "58 7  7 5 243 797 4  7 9 7   7  7  797 8243712 5 7 = 7'  794753 DA Perfecto2™ Part No 1154245...
  • Page 41 SECTION 7—COMPRESSOR 2345677  79 7 8 7 7 7  7  7 7 8 7 7  79 9 7 7    COMPRESSOR PARTS LEGEND 1. Connecting Rod, Eccentric & Bearing Assembly 10. Valve Restraint 2. Piston Cup 11. Valve Keeper Strip 3. Screw - Piston Cup Retainer 12. Valve Flapper - Intake & Exhaust 4.

  • Page 42: Replacing P.e. Valve

    SECTION 8—P.E. VALVE 97 6$& 6-- Replacing P.E. Valve #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567 7 89 7  #77 712!5 '$7 7  %/ - 4463742 0  95 7524 7  797 952437524 794753 067 6  95 7 79 9 7246 7#'726 7  797 652437 79 9 746 7 #'7+26 794753 0. @  95 7 5 7944 9 7 97'75565 7 2456  A  95 72 ,8 5 7 97'75565 7243 .  95 7'75565 75 67 97243 9!7  7'75565 72 749797 724 566 7339">?27637 7'75565 7243797 5 47 2 5 7 7945245294 B 4 56674 87'77565 75 67339">?277 5 24371"'176,A D  24 5667 79 9 7246 7#'726 7  797 652437 79 9 746 7 #'7+26 794753 0. 234567! 997 7 87   79 7 7!7 74997 7  ;/ 2345674 7 7 7 9 9 #7 87A B7  7 7 8 7 7 7 87 7 97 9,7787 ,997 7897 87 9  C 4742754 7 879 76 58 7  797> 587" 794753 B....
  • Page 43 SECTION 8—P.E. VALVE P.E. Valve Tie-Wrap P.E. Valve Tie-Wrap Tubing Assembly P.E. Valve Tubing “Out” Port Barb Sieve Bed P.E. Valve Terminals (Spade Connectors Attach Here are not shown) FIGURE 8.1 Replacing P.E. Valve Part No 1154245 Perfecto2™...

  • Page 44: Replacing Sieve Beds

    SECTION 9—SIEVE BEDS 97 6.&7-6# Replacing Sieve Beds #8 65 88 5898 2 953 6 4&5-1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567 7 89 7  #77 712!5 <$7 7  %& 2345676=-6>*7 7 9,7 797 9 7 7 7 8 7 87 7 797  9 7 9 9  - 4463742 0  95 7524 7  797 952437524 794753 06 6  95 79 9 7246 7#'726 7  797 652437 79 9 746 7#'7 +26 794753 0. @  95 72 78 5 754 7 2 944 7'75565 7243754 7 875565 72437 979797 2 5 7  A  95 7 79 765 3 72 ,8 5 7 897947 57 2 5 7 % . "267 2 5 7 758754 76277 7 2 5 7 7947 5 7975  B 4 2437579 765799627 95 7 765754 7 249  72437 979979797 2 5 7 754 7 95 7 2 5 7  9!7  97!"7 95 765 275 7 974 87 2 5 7 72243 74267 5 79724 56674 87 7 1 5 7 2 5 794524529475479 72745 7 75 7 /9 79752  D  95 765 275 7 97 79754 79972243 797 74 87 2 5 7 ...
  • Page 45 SECTION 9—SIEVE BEDS P.E. Valve Check Valve Tubing Assembly Tie-Wraps Check Valve Tubing Tie-Wraps Tie-Wrap P.E. Valve Tubing P.E. Valve Tubing Tie Wraps Tie-Wrap Clamp Sieve Bed Reinforced Tubing attaches HERE (not shown) 2345677  7 754679 7 ,7 79  9 7 7 9  FIGURE 9.1 Replacing Sieve Beds Part No 1154245 Perfecto2™...

  • Page 46: Replacing Check Valves

    SECTION 10—CHECK VALVES 97 6%'&9,9/6-- Replacing Check Valves #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567 7 89 7  #77 712!5 $($7 7  %; - 4463742 0  95 7524 7  797 952437524 794753 06 234567! 7 7 7 878:7, , 787 97 89 7  74878:7, , 7 7 )  79 9  7 7 778:77 97 97 8 87 87697 8 7 797 79 9 7  6 757 74  5 797 95 7 79 9 7#'7246 726 7  797 652437 7 9 9 746 7#'7+26 794753 0. @  95 72 ,8 5 7 979754 799797 7 875565 %754 7 2 944 7 87 5565 %7 97O,247'77243 87 " 7 875565 75 794 ,857 2 29456754 7341"7 724 566 79 67" 76  7 K7L75 7 24 7947 7 875565 7" 7 875565 7341"7 724 566 7827 7...
  • Page 47 SECTION 10—CHECK VALVES D  24 56679 9 7246 7#'726 7  797 652437 79 9 746 7#'7 +26 794753 0. C 4742 754 7 879 76 58 7  797> 587" 794753 B. -1  24 5667524 7  797 952437524 794753 06 Location of Product Tank ¼ PVC Inlet Tubing Check Valves Regulator Outlet Tubing Tie-wrap Tie-wrap Check Valves Tie-wrap Regulator Flow Arrow Product Tank FIGURE 10.1 Replacing Check Valves Part No 1154245 Perfecto2™...

  • Page 48: Replacing Regulator

    SECTION 11—REGULATOR 97 6%%&8! 8 Replacing Regulator #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567 7 89 7  #77 712!5 $$$7 7  %< - 4463742 0  95 7524 7  797 952437524 794753 06 23456737   7  79 87 87* 3 7 9 732=>#7 ,7 87$?')987 97 7 7  78 9 6  95 7 79 7942437  8 757  7 3659 797 9 754875 @  95 7 3659 7 97 9 7548762 7 4  243757 7, 243 75 7 95  2345677 7  97  7 7   7 :7 75 7 8 7 87  7E3E79 7 7 8725-7   7 79 7  7 87  7.  907 7 8725-7  7 79  9  87 4  7 9 724 5665294797 3659 7!9 769875 987947 3659 7"2 7341"75 7 985 7 7 3659 796 724379 7698782667 724  75 2437   7  984 A 4 56674 87 3659 79497 9 754877 5 24371"'176754 7@ . "9 ; 7942437  8 797A.7!,37I7--7 A7I7-724,6 %...

  • Page 49: Adjusting Regulator

    SECTION 11—REGULATOR Pressure Pressure Regulator (Top) Adjustment Screw (5/32-inch Allen Pressure Wrench) Regulator Mounting Pressure Screws Sensor Tubing Product Tank 234567 7 G 97 87  7 879 7 Location of Product Tank  77 7 ,7 87   7  FIGURE 11.1 Replacing Regulator Adjusting Regulator 234567 7 89 7  #77 712!5 $$$ - " 47427945 0 0 4 5667  7353 794979/3 4796  2345672 7 7(7)76@7!,37 /(7 907 7  23456778:73...
  • Page 50 SECTION 11—REGULATOR -1 4 7 ;2 7  72 752 5 27 24 5667524 7  797 952437524 7947 53 06 -- 7  797" 96 99243794753 -.727975 7456 7975  79 75245247/%&7F7/%&7 :4 7.&7F7(&7 90 2345676 7 79  7 7 7 9#7  7  7 7 7   7 79 7 7  9 7 ? 7 7,  Perfecto2™ Part No 1154245...

  • Page 51: Replacing Heat Exchanger Assembly

    SECTION 12—HEAT EXCHANGER ASSEMBLY 97 6% &,609,86 1 Replacing Heat Exchanger Assembly #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567 7 89 7  #77 712!5 $5$7 7  &5 2345674878 78 7 7  9 7 87   678 78 #797987,97 7 7  97    - 4463742 0  95 7524 7  797 952437524 794753 06 9!7  4 75 749797 9 7 57 /543 78 4724 56624327 9524379 76 54243 6 92 944 7 5 74757  7 7 57 /543 75 6797 79 9 7 9 5267KL% @ 47 758 2 797 7'  9 27699 47 765757  7 752467 797 7 54296 75 6754 7 95 7 752467 7 97 754296 75 67 9 5267 K=L% A  95 7 57 /543 75 67766243752467 7 937 94 79/ .  5 71"'176,A79724 56674 87 57 /543 ...
  • Page 52 SECTION 12—HEAT EXCHANGER ASSEMBLY DETAIL “A” Sound Heat Exchanger Assembly Brass Nut Compressor DETAIL “B” Vinyl Tube Manifold Sound Box Clamp Assembly FIGURE 12.1 Replacing Heat Exchanger Assembly Perfecto2™ Part No 1154245...

  • Page 53: Removing Control Panel

    SECTION 13—CONTROL PANEL 97 6%*&9 8 6  Removing Control Panel #8 "97 5 47 6  2567 9827>$?17 2 944 794 4 59 7 97 6  256796 7 9 7 52243 = 9 754 62437547'795 27974 797 7 9 673 94 797 5 47 527 553 797 7994 4 797 795 7715277341"7 789 4754 7 9 67 3 94 7 24375475662359 76276  256794 279 75785 72 72 749 5667 22 47 8 4757849847399 73 94 72 74975552656 75 7 96 7 758 4797 4  757 7 5662359 7627945 78275 7 567  5  234567 7 89 7  #77 712!5 $/$7 7  &% "996 7 ;2 & < 925394567 < +65 5 7  8 25 < O,247 5 27O,247 98 2754 7O,247 / 4 294 < '62 < "2 ,8 5 < G 94 7  57 % - 4463742 0  95 7524 7  797524 794753 06 6 7 78972 78 5 757  7 794 96754 6797 7 2 5 7 7 9 5267KL% @ 7 78972 78 5 757  7 7'75565 75 6797 794 96754 67 497 984% A  95 7 7897942437  8 757  7 794 96754 6797 7 94 79/7...
  • Page 54 SECTION 13—CONTROL PANEL --  95 7 74*7 827  797 6524374*7182794753 .07 -0  95 7 72 27 58 7782 2437 769847947 79 2 797 794 96754 6 -6 92 5 7 /2 243794 96754 6 -@ 4 56674 8794 96754 677 5 24371"'176,-0 -A 4742754 7 879 76 58 757  7 4 9 72437947 9 7548757  797 > 587" 794753 B. -.  24 5667524 7  797 952437524 794753 06 DETAIL “B” DETAIL “A” Mounting Screws Control Wrap (STEP 5) Panel Wrap ¼-inch Tubing (STEP 6) Control Panel ¼-inch Tubing (STEP 7) Control Panel Circuit Breaker (STEP 9)

  • Page 55: Replacing Cooling Fan

    SECTION 14—COOLING FAN 97 6%+&9 76 Replacing Cooling Fan #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567 7 89 7  #77 712!5 $%$7 7  &; - 4463742 0  95 7524 7  797524 794753 06 6  95 794 96754 67  797 95243794 967'54 6794753 A6 @  95 79 9 7246 7#'726 7  797 652437 79 9 746 7#'7 +26 794753 0. A  95 7 7 7942437  8 757  7 7 9459 79 243797 7 94 9/7 "897942437  8 75 724 566 7247 797" 79 7942437  872 7695 7947  758 2 797 79 24374 5 7 7997 9 5267KL% . 395 7 7 9459 79 2437587 623679 75 797 7996243754792 944 7 7 2458 79 7947 79 9 75 67274  5 7 9 5267KL% B 92 944 7 5 7944 9 7 97547 2456 7947 2 797996243754 234567487 97 79 7 7 7 87  79 87 7 7  7 7 87  D >279962437547754 7 2 69 3 7 7  73 9  7 97 7 94 9/7 9 5267K=L%7 C  95 7 7  73 9  7 97 7 /2 24379962437547 9 5267KL% -1 !9 7 79 2 45294797 724 566 7  73 9  7" 75 7897  75 5 7...
  • Page 56 SECTION 14—COOLING FAN -A 944 7 5 7944 9 797547 2456 7947 2 7979962437547 9 5267K=L% -. 395 7 9459 79 243758724979 22947 9 5267KL%7 -B 1  7 7 9459 79 243797 7 94 9/7827 7 7942437  8 7"897247  79754 794 7947 75874 5 7 799797 79 2437 9 5267KL% -D 74  5 27 944 7 72458 75565 7947 79 9 75 6 -C  24 566794 96754 67  797 95243794 967'54 6794753 A6 01  24 56679 9 7246 7#'726 7  797 652437 79 9 746 7#'7 +26 794753 0. 0- '63742724754 7 879 76 58 7  797> 587" 794753 B. 00 474279 7576 5 761724 77427 4 7 9 627 65 795 7749275667 4555 7" 425671 52  06  24 5667524 7  797524 794753 06 Perfecto2™ Part No 1154245...
  • Page 57 SECTION 14—COOLING FAN DETAIL “B” DETAIL “A” Rubber Back View Side View Cooling Fan Grommet Mounting Screws Intake Hose Compressor Assembly Mounting Screw Fan Terminals Soundbox (Spade Connectors attach here) Resonator Housing DETAIL “D” Cooling 234567*9,7@ 7 7 7 8 7 7 9  DETAIL “C” Cooling Soundbox Rubber...

  • Page 58: Replacing P.c. Board

    SECTION 15—P.C. BOARD 97 6% & 96 8#6 Replacing P.C. Board #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 9!7  +966987 7 ,5294 797 5 47 553 797 7'795 & = 9 754 62437547'795 27974 797 7 9 673 94 797 5 47 527 553 797 7994 4 797 795 7715277341"7 789 4754 7 9 67 3 94 7 24375475662359 76276  256794 279 75785 72 72 749 5667 22 47 8 4757849847399 73 94 72 74975552656 75 7 96 7 758 4797 4  757 7 5662359 7627945 78275 7 567  5  $ 47 952437;287 2 944 7 2456 2797!"766794782 72 675 7 553 797 7 944 2947579 7#96 7 9847 7'795 782794 754 754 766785 7827 9 754 782757 6237 9824379294797 95 7 7 2456  = 9 724 5662437547'795 27 4  757566724 659 75 724765  234567 7 89 7  #77 712!5 $&$7 7  +( - 4463742 0  95 7524 7  797 952437524 794753 06 6  95 794 96754 67  797 95243794 967'54 6794753 A6 @ 997 796698243&  92 944 782 24375 4 7 97'795  87 97!"7 95 79/3 47 4 9 72437 97'795 7 95 7 97 3659 7!>?7 97!"7 95 7 7  7 4 9 72437 97'795 7 95 7 979797  9 7548794679553 7979/3 47 4 9 75 679 7  7 4 9 796 79 77 567 4 9 757 672472 9 79/3 47 625 754 75 797 7  = 92 944 7  7 4 9 72437 97 9 754827497'7=95 ...
  • Page 59 SECTION 15—P.C. BOARD B 1  74 87'795 724765 7827 /2 2437942437  8 7= 7  756672 ,8 5 7 95 7 972437944 294 75 7 65  D 997 796698243&  944 782 24375 4 797'795  = 944 7  7 4 9 7243797 9 7548  +9 794 4 59 75755 707 4 9 27944 7 79/3 47 4 9 7243797 3659 72243 C  24 566794 96754 67  797 95243794 967'54 6794753 A6 -1 4794 4 59 797 4  74279 5 797  225294  --  7 652437'795 27 2243757 74  5 7  797"2243794753 B6 -0  879 76 58 757  7 4 9 72437947 9 7548757  797> 587" 7947 53 B. -6  24 5667524 7  797 952437524 794753 06 Part No 1154245 Perfecto2™...
  • Page 60 SECTION 15—P.C. BOARD Control Panel Wiring Harnesses Connect Here Oxygen Sensor Tubing (IRC5PO2AW only) P.C. Board Mounting Screw Mounting Screw Pressure Sensor Tubing FIGURE 15.1 Replacing P.C. Board Perfecto2™ Part No 1154245...

  • Page 61: Replacing The Transformer

    SECTION 16—TRANSFORMER 97 6% &8 818 Replacing the Transformer #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567 7 89 7  #77 712!5 $+$7 7  +$ - 4463742 0  95 7524 7  797 952437524 794753 06 6 >95 7 7 54 9  7695 7947 7 94 79/ @ 9 7566782 7 9 7 2 944 24379 7 9 7 ,944 294  A  95 7 7897942437  8 757  7 7 54 9  797 7 94 9/ . !9 79 2 45294797 54 9  7947 94 9/7 9 7 9524379 7 9 7 24 5665294 B  95 7 7 /2 2437 54 9  754 7 2 5  D 4 56674 87 54 9  72479 2 45294749 72471"'7B C 944 7566782 75 749 7 971"'7@ -1  24 5667524 7  797524 794753 06 Location of DETAIL “A” Transformer Transformer Mounting...

  • Page 62: Replacing On/Off Switch

    SECTION 17—ON/OFF SWITCH 97 6%"& ( 679, Replacing On/Off Switch #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567 7 89 7  #77 712!5 $;$7 7  +5 - 4463742 0  95 7524 7  797 952437524 794753 06 6  95 794 96754 67  797 95243794 967'54 6794753 A67 @  95 754 79 7 79 7 5 7944 9 7 9758797 /2 24374*7 82 A 9 7 52424373 2 794758797 /2 24374*7 82754 7 7 82797  937 9479794 96754 6 2345675 7 7 9 9 7 7 873?37 07 9 87 7997  9  7 7 9  9 7!7 712!5 $;$#7H 97A6B7 7H 97A@B7  9!7  97!"724 5667 74*7 *%7 827 2 7 98474425 5677 %7 967 96 7  75799754 74425 56747 %7 967 96 7 757 797'9 26 7 553 797 7 94 4 59 757 6727497 9 6724 566  .  5 71"'7@797  74 874*7...

  • Page 63: Replacing Flowmeter

    SECTION 18—FLOWMETER 97 6%$& 18 Replacing Flowmeter #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567 7 89 7  #77 712!5 $'$7 7  +/ - 4463742 0  95 7524 7  797 952437524 794753 06 6 !9 7 7695294797 7'7724379 75 5 7 65  475 74 87698  72 7 24 566  @  95 794 96754 67  797 95243794 967'54 6794753 A6 A  95 7564 757  7698  797 794 96754 6 .  95 7698  7 97 9479794 96754 6 B 4 56674 87698  7 5 24371"'17@,A D  24 566794 96754 67  797 95243794 967'54 6794753 A6 C 4742754 7 879 76 58 78 7-*@,247'772437 4353 7698  75  7 2243 7  797> 587" 794753 B. -1  24 5667524 7  797 952437524 794753 06 Flowmeter Barbed Palnuts Fittings (Back of Flowmeter)

  • Page 64: Replacing Hour Meter

    SECTION 19—HOUR METER 97 6%.&, !8618 Replacing Hour Meter #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567 7 89 7  #77 712!5 $<$ - 4463742 0  95 7524 7  797 952437524 794753 06 6  95 794 96754 67  797 95243794 967'54 6794753 A6 @  95 754 765 67 78979 7  7944 9 754 782 7944  797587979 7    A 1 5 7 524243762 79479 7  79 243757  79 7  79794 96754 6 .  95 79 7  77 2437  7 937 9479794 96754 6 B 4 56674 879 7  7 5 24371"'17@,. D  24 566794 96754 67  797 95243794 967'54 6794753 A6 C  24 5667524 7  797 952437524 794753 06 Hour Meter Hour Meter Housing Hour Meter Connectors Wires...

  • Page 65: Replacing 4-Way Valve And/Or Manifold Assembly

    SECTION 20—4-WAY VALVE/MANIFOLD ASSEMBLY 97 6 '&6+6--( 17 #61 #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 9!7  "2 72 757524 454 7 75565 7 42437 75565 782667592 754754 7566785 542 7 56256 797 75565  Replacing 4-Way Valve and/or Manifold Assembly 234567 7 89 7  #77 712!5 5($7 7  +; - 4463742 0  95 7524 7  797 952437524 794753 06 6 7 794 72 78 5757  7 754296 7 /5 7 797 7K+L7  @  95 7 754296 7 /5 7 7 97 7K+L7  A 7 78972 78 5 757  7 7K+L7 797 7@78575565 *54296 75 6 .  95 7 7K+L7 7 97 7@78575565 *54296 75 6 B 4 2437579 765799627 95 7 765 757  7 752467 797 7@,857 5565 *54296 75 6 D  95 7 752467 7 9797 2 797 7@78575565 *54296 75 6 C !9 7 79 2 45294797 7@,8575565 *54296 75 67 9 7 9524379 7 9 7 ,24 5665294 -1 >27@,8575565 *54296 75 67754 79797 75 797 794 4 59 ...
  • Page 66 SECTION 20—4-WAY VALVE/MANIFOLD ASSEMBLY 9!7  "9 ; 7 ; 4 754 7  2252947341"7 75  7979 79 26 7 553 797 7@,857 5565 796 7 6 -A "23 47942437  8 7247 7 ; 4 7  2 7 6987 9 5267K=L%7 -. ' ,9 ; 7 7942437  8 797--7!,37I77107!,37 -1724,6 7I70724,6 %7 2437  79 ; 7 ; 4  -B " 7942437  8 7547 74987 79 ; 7970A7!,377I77107!,37 007I70724,6 %7 247 7 5 7 ; 4  -D 944 7 5 7944 9 7695 7947 7 2 797 7@7,8575565 75 6 -C '9 22947 7@,8575565 *54296 75 67247 75 797 794 4 59 7947 7 9576987247 79 2 45294749 72471"' C 01 162 7 752467 79497 57 2 797 754296 *5565 75 6 0- 4 2437579 765799627  7 752467 797 7@,8575565 *54296 75 67 827 765  00 4 5667 7K+L7 72497 7@,8575565 *54296 75 6 06 1  7 7K+L7 797 7@78575565 *54296 75 678278972 78 5  0@ 4 5667 754296 7 /5 7 72497 7K+L7  0A 1  7 754296 7 /5 7 797 7K+L7 7827572 78 5 0. 4 5667524 7  797 952437524 794753 06 Perfecto2™...
  • Page 67 SECTION 20—4-WAY VALVE/MANIFOLD ASSEMBLY Wrap Manifold Vinyl Tube Exhaust “F” Tube Tube Clamp Tie Wrap Clamp Wrap 4 Way Valve/ Manifold Assembly Vinyl Tube DETAIL “B” DETAIL “A” Manifold Assembly 4-Way Valve 4-Way Valve/ Manifold Assembly 234567487  7  ,799 7 87  97 7 3 7 3 67) 3 7 7$$72)97I7107!, 37.$(7I75798) 0#7 87 3 7 75&72)97I7107!, Mounting 37.557I75798) 0...

  • Page 68: Replacing Pilot Valve Poppets And O-Rings

    SECTION 20—4-WAY VALVE/MANIFOLD ASSEMBLY Replacing Pilot Valve Poppets and O-Rings #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 234567 7 89 7  #77 712!5 5(57 7  ;( - 4463742 0  95 7524 7  797524 794753 06 6  95 7 7@,8575565 *54296 75 67  797 652437@,$577565 754 *9 7 354296 7 6794753 .A @ >95 726975565 7947@,8575565 *54296 75 6 A #96 726975565 7  7827 765765 7  8 25 754 7 47 7C*-.,24769847 94 69882 794 796  7 4 . 44  87 726975565 7  75 67 97 754296 7826 76 552437 79267827 98 754 7698472457947   B  95 726975565 79 7 9724 2 7 726975565 7   9!7  97!"7 95 7 7926798 7 97 79267" 785  7 8 47 799797 798 7 54 7 799797 79267341"7497 7 95 7 82 27994 4 757 7 553 7247 5 6 D 1 75 2 7 7926782798 754 726975565 7  75 67827 782 7 2667245 87 97!"7 7 5 7996 797 95 7, 2437 9765 2754296 79 424379553 797 7...
  • Page 69 SECTION 20—4-WAY VALVE/MANIFOLD ASSEMBLY -0 4 56674 87 69 79 72497 799797 726975565 7  78275 7 4 7 5243797 799 -6 4 566726975565 7  754 74 87 69 79 78279267 82798 754 769847 245%7249754296 79 4243 -@ 4 75765765 7  8 25 2754 723 4726975565 7  769882 74267 437"9 ; 7 970D07!,37I7A.A7 0A724,6 7I7A724,6 % -A 4 56674 8765 67949726975565 7926798  -. '9 2294726975565 7926782798 7575475 9/25 7C1F75436 797 7 2375 752 8 7  97 7 947975565  -B 4 7 765765 7  8 25 754 796 7 726975565 ,  724765  -D "23 476984769882 7827 7C*-.,2478 474267 43797  7 7  754 7 926782798 797!"795 23 47"9 ; 79700.7I76@7!,37 01724,6 7I76724, 6 %7 9!7  97!"795 23 47698478 4724 566243727949726975565 7  79553 797 7 65 2754296 7579  -C '63798 79 724754 7 4794 4 59 7!7 %797 4  7 9 79 5294 01  24 5667524 7  797 952437524 794753 06 0- 7547 2262 75 7 494 72472 724 56652942794574555 7" 42567 1 52 757 D11%7D60,@B1B Part No 1154245 Perfecto2™...
  • Page 70 SECTION 20—4-WAY VALVE/MANIFOLD ASSEMBLY Manifold DETAIL “A” Opening O-Ring Air Flow Passage Exploded View Assembled View 234567H3723479  Spade Connectors attach here Locknut (Leave Wire Connectors Intact) Coil Valve Pilot Valve Stem Slotted Pilot Valve Poppet Yoke Stem Tapered Valve Label O-Ring Manifold...

  • Page 71: Senso 2 Alarm Indicators

     9 7 7 87 9  $ 47 74272 7 4 79427 7G!76237826679 7947 1?1"37:* 73 5 754 DAH%7 725 724 27 79/3 47 4 9 782667 79 5243749 566754 78266794 967  724 259 7623 7  4 24379479/3 4794 4 52947556 7" 7 /6545294797 7 24 259 762374294 75 762  7 698& IRC5PO2AW Indicator Lights Explanation 2345679 798 7 7,9 97 7879  G!76235 %5,7!9 567 5294 ?>>$76237 %,75667 62 7339">?7?97579424 797 7 7 94 4 59 746 724   79 82 779 7 62 7= 7 5247575879/3 45 2 74 5  976237 %,7"9567427  98471827339">?5975879/3 47 67 5667 62 7339">? G!76237,7827?>>$7623765 2437,75667 62 7339">?7/3 47 4 9 7564294243P797579424 797 7 794 4 59 7 IRC5PAW Indicator Lights Explanation 976235 %,7"956744271,998471827339">?7975758,79/3 47 675667162 7339">?7 G!76235 %7,74*71  7985 Part No 1154245 Perfecto2™...
  • Page 72 SECTION 21—PURITY INDICATORS Model IRC5PO2AW Model IRC5PAW Auto Shut Down Below Normal Normal FIGURE 21.1 Display Control Panel Perfecto2™ Part No 1154245...

  • Page 73: Autotuning (Model Irc5Po2Aw Only)

    SECTION 22—TIMING 97 6 &717 #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 3858/ 885  85+ 8542523 8 35 65 85 2253+2 555996+5 3 8+ 28 56 5.6 5 35 65 6  5 85*5%6 5+ 852 52359852536 565  52 56775595876 8523 25 2253+2 598 2 953 6 45235633298 "97599 5 7 755 243796 54 78 47 652437994 4 275475  56 72 7 2 7 79794 967 7 272 797 7  7 ;56252947 '%75565 7" 71 4  795 7 56698 79 759527 2 9 9 9 794 966 %75   4 797 7'7 272 7!94, 1 4  95 75669879 7545675   4 Autotuning (Model IRC5PO2AW Only) 87 97!"7 7 7594 7947826 798 24377 82 27 759 7 243 7 82667 7 5  234567 7 89 7  #77 712!5 55$7 7  ;% - " 4798 797 %754 74637 7427 0  95 7524 7  797 952437524 794753 06 6 '637 742724754 7 47 798 7947 % @ >95 7 7'795  A $5279 7 752475565 7 279724 25 794 797 796698243& <...
  • Page 74 SECTION 22—TIMING -1 " 47 74279754 7 47587947" 722437556 72 7 9 7247 9 79 7 7  7 -- 7 74272 7 4 797 9 7547594 76 72 796  27 7'75565 72243782667 497 7 9 79 7 5 77 795 72 74 8275942437341"7 7  667 96  7 9 7 7427547 765 72497 52  -0  757  67594 27 47 74279 761724 754 75 2757 79/3 47 94 4 529479797 74272 782247  225294 -6 7 79/3 479794 4 529472 749782247  22529427 47 7594 7 53524 -@  24 5667 795 7  8  Autotune Push Button Switch 234567477 79 7 7  7 7   7 7 7  9 74879 7 77 7  ,7477@ 7 7    7  P.C. Board FIGURE 22.1 Autotuning (Model IRC5PO2AW Only) Perfecto2™...

  • Page 75: Manual Tuning (Model Irc5Paw Only)

    97 74 7K.L79 2294 -1 > 7427 47 4724 7794 4 529472 7698 7 26627543 7 7 2437979 22947 KDL 234567> 79797 8 7 87   797 7 7 79 87 878987 7 7  97 487  7 G  7 79 7 7 997 9 9  7/7 76 -- 9424 797543 7 243794 7  757572 7 79 7 984%74267 794 4 529472 7  723 7556 752 556 7 -0 4 794 4 529475 7 5 7  22529427 224372 796   -6  24 5667524 7  797 952437524 794753 06 Control Panel P.C. Board Manual Timing Switch FIGURE 22.2 Manual Tuning (Model IRC5PAW Only) Part No 1154245 Perfecto2™...

  • Page 76: Leak Test

    SECTION 23—LEAK TEST 97 6 *&/6 #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 Leak Test 234567 7 89 7  #77 712!5 5/$7 7  ;; - 4463742 0  95 7524 7  797 952437524 794753 06 6 '63724742 @ " 47 794 4 59 7947 % A > 794 4 59 7 479 701724  87 67 56675947976 587 7 962947972243 79467592 756679 7994 4 797 !"76 587 7@,8575565 79 75 6676 587 79 7  76 58 75 94 7 2 5 7 7 9 757@,8575565 797!"75669876 587 7 96294797 4 72497@,8575565 754 7    . $27E6 58, L7 9629479 7 ;2556 47 95785 276 587 7 796698243&  " 7897 2 5 7 79 7944 294757 7@,8575565 *54296 75 67 9 526LL% = > 587 7 79 722437947 4 79 797@,8575565 *54296 75 6  #9 7944 294 7979754 79972243 797 2 5 7  9 '75565 79 7944 294   #9 72243 757 9 754875754 7 875565 7 9 5267K=L% + =972243 7947 57 /543 75 67 9 5267KL% B  65 75472437575 5 7 58 2789 427 ...
  • Page 77 SECTION 23—LEAK TEST DETAIL “A” P.E. Valve Hose P.E. Valve Hose Connections (STEP 6D) Connections (STEP 6D) Hose Connections Hose Connections to to Top Fittings Top Fittings of Sieve of Sieve Beds Beds (STEP 6C) (STEP 6C) Sieve Bed Hose fitting on Sieve Bed Center Port of 4- way Valve/Manifold...

  • Page 78: Way Valve Function Test

    SECTION 23—LEAK TEST 4 Way Valve Function Test 234567 7 89 7  #77 712!5 5/$7 7  ;; " 7@,8575565 7 7247 7'  9 71 2 794 4 59 7 9 755 75475 56 7 96 54 7976 5853 7 7 /9 =745 797 75565 7 2347272 79 26 79 7 75565 797 / 2 4 7 56676 58 2754 7 2667 9 5 782975 2437 795 5667 9 54 797 7427" 75565 72 75 6 7 8 7 7994 4 75758 77 75565 7K145L793  7" 79467  8 7247 7 5565 75 79 7  2437 75565 797 754296 75 6 9 243797 /97 72 75475 56 76 587  225294797.177 724 757 -6BDC78'57 017 2%7947 575565 77565 75755 76 58 7822472 7  225294782667 42947 9 6782975475 5 7   797 7 9 54 797 794 4 59 77 6 587247 7594797.1779 76 7896 7 724 2525 797 7 797 56676 58797896 7 492 78 7 7 4 75 7944 797 752479 79 78 7 7 72  797 75247 9 7944 793  77.1776 587896 7497 7492 56 78 47 /5242437 7   7   7 8243 7 > 58 73 5 7547.1775 724 2525 797 58 7247 7 4 75 279 75769847 5678 7 7 4 757944  797 752479 797 75565 7" 76 58 75 7   77 2 7 5 2437  7   7 82437  27492243789794 25 7 8243 7497 2437 ;5679 77  5 24375475 26 76 587 5 79 76 7> 58 7972 7 /  745 724 25 7 75565 7 4 797 7 65  7565 7 96 794674 797 7 65 78 47 796698243794 2294 7 /2 & - 752 26 7 5872 749 7947 2 797 7 4 75 79 752479 797 7@78575565 27 35 6 797 75947976 58 0 765 3 76 5872 7 47947 75565 7575 754725654 7247 7 2 5 7 7 82437   7/56 &712 5 7= 7-7  7 8243 7 97C.A078'57 -@7 2%797--1607 8'57 -.7 2%2782247B,017 94 754 712 5 7= 707  7 8243 7 97DC.678'57 -67  2%797--16078'57 -.7 2%7 69862754 75758 75 7694375 70A,617 94 7 9 7 22437 2 795 7617 94 782667 7 98475952566%...
  • Page 79 SECTION 23—LEAK TEST Check each end cap for cracks and for major leaks. You should NOT use leak detector on the valve. 4 - Way Valve Use a 0-206.84 kPa (0-30 p.s.i.) pressure gauge to monitor system pressure swings, and also record the amount of time it takes to achieve a shift (full charge and full purge).

  • Page 80: Alarm And Sensor Tests

    SECTION 24—ALARM TEST 97 6 +&6816 Alarm and Sensor Tests #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2  8 459 358 262 99.576 5 68 57 26 Power Loss Alarm $27 7427 4424327 95 7 7624 79 7 9798 7 9  7" 798 769 7565 7 9 7 96 7 94 7 75 26 7565 7339">?79 782247617 94  234567-9 87 87 9 7  7 79  7 7 7 8  79 7 7 9#7 87 779 9 7 977 977 7 9 7  7  7 7 79 87 9 7  7 7 7 9 87 #7 87 779 9 79 7 97 7978 787 9 79 7 797 7 9 87  Low Pressure Test 234567 7 89 7  #77 712!5 5%$7 7  '$ - " 75 7897 5 5 7526 79 79 7>987'  &...

  • Page 81: Time-Out Test

    SECTION 24—ALARM TEST Time-Out Test 234567 7 89 7  #77 712!5 5%$ - $2742795 %27 2 944 7 79 9 7944 9 7 97 7524782 24375 4  0 '63742724754 7 4798 7947 % 6 " 7"2 ,7+526 7565 7 96 75255 782247@17 94 7  7971 4 0765 7 " 96 794753 D679 7  98479 7 @  65 7243754 72 78 5 2345677 7  7 9 7 7 7 7 99 9 #7   7,  7489 7*,9 Relief Valve (Pull Out Stem to Simulate Leak) Compressor FIGURE 24.1 Low Pressure Test - Time-Out Test High Pressure Test 234567 7 89 7  #77 712!5 5%57 7  '5 <...

  • Page 82: Oxygen Sensor

    SECTION 24—ALARM TEST Location of In-Line Connector In-Line Connector FIGURE 24.2 High Pressure Test Oxygen Sensor 234567 7 89 7  #77 712!5 5%/7 7  '/ 65 7 ; 4 79 78 4794 4 529476 5 6 75667 698757 7556 2725667B6H7 I76H79 7DAH7I70H7"2 7526 724 25 75755  927526 797547994 47  5425679 7 6  2567 - " 47427947 %71 797698757A7>*24 0 39429 7 7 56 5 6 6 $27 7 56 5 673 5 7547DAH75 725 724 27 7G!554 6724 259 76235 82667 5247266245  Perfecto2™ Part No 1154245...
  • Page 83 SECTION 24—ALARM TEST @ 1698675  76987 94 75/27 5 7698742679754752 5 75794 4 52947 6 5 673 5 7547BAH776 7547D@H7$224761724 27 7?>>$554 67 24 259 7623782667266245 754 7 7427826679424 797 4 A 65797 7-*D,2479/3 47 4 9 72437 8 47 79/3 47 4 9 754 7 7  9 75487 3659  87 4 75 74979779/3 47 4 9 724378 47652437 79/3 47 4 9 72437 . $224761724 27 7/3 471 4 9 765 7 96 75255 754 7 79754 676237 24 259 782667266245 7" 79 9 782667 7 9847827 7565  1/8-inch I.D. Oxygen Sensor Tubing (Clamp Off Flow) FIGURE 24.3 Oxygen Sensor SENSO ALARM THRESHOLD LABEL STATUS INDICATOR LIGHTS SYMBOL SYSTEM OKAY GREEN Indicator Light over 85% (±...

  • Page 84: P.e. Valve Coil Test

    SECTION 24—ALARM TEST P.E. Valve Coil Test 234567 7 89 7  #77 712!5 5%% 234567457D ,77 97)76 7 3 7   787 87457D ,77 9#7  9 7 7477@ 7 79 9 78 7 9 - $27 7427 44243754 76987 757A7 >*2427 95 794 7?>>$782 7  97 7'75565 79267" 7'75565 7 9267565 7 96 75255 782247-17 P.E. Valve Coil 94 7 0  24 5667524 7  797 952437 524 794753 06 2345677 7  7 9 7 7 7 7 Yellow Wires 99 9 #7   7,  7489 7 *,9 FIGURE 24.4 P.E.

  • Page 85: Checking Sieve Bed Pressure

    SECTION 25—SIEVE BED PRESSURE CHECK 97 6 &67-6#6 8!86 9,9/ Checking Sieve Bed Pressure #8 65 88 5898 2 953 6 4&5-'1-)"523 68 5 6 8  6 57 65898 2 956 98 5 876 8538 2 2 Disassembly 234567 7 89 7  #77 712!5 5&$ - " 4798 797 %754 74637427 0  95 7524 7  797 952437524 794753 06 6 " 47427 97 75875 79 @ 757 74  5 797 95 79 9 7246 7#'726 7  797 652437 7 9 9 746 7#'7+26 794753 0. Check Valve Cut PVC Tubing below Check Valve to install Tap-in Kit Product Tank FIGURE 25.1 Disassembly...
  • Page 86 SECTION 25—SIEVE BED PRESSURE CHECK @  87 57944 29479758 7  7272 7237 A " 47 794 4 59 747 % 2345676G 7 87   7 796K9297 79 7 7 7&7=?9 234567- 9 7  9 79,79  7 7  7  7  7 7 89,7 73 999 7  7  9 . " 7  7247 794 4 59 7 96 7 2 782247017 94 79-@@BC7857I701B78'57 0-7 237I7167 23%754 7 27 7@,8575565 797 799 2 7 2 5 7  B  7 7@,8575565 7 227 7  7247 794 4 59 782667 9797D0B@7I7-6BC7 -07 237I707 23%7 9 7 2 243782247017 94 797-@@BC7857I701B78'57 0-7  237I716%754 7 27 7@,8575565 797 799 2 7 2 5 7  D 7  7 5 24372 7-@@BC7857I701B78'57 0-7 237I7167 23%78 47975565 7 2 75 75 27 9 7971"'7-1 C 7  7247 794 4 59 7 9 749756672497 7  225294 762  7595 27  7 97" 96 99243794753 -. -1 " 47 794 4 59 795 % -- 92 944 7  7353 7 97 7#9 +26679 754 7 24 566763 Pressure Gauge ¼...

  • Page 87: Available At

    LIMITED WARRANTY 717#688 Available At: = 6327R7>/  3& 4555 74527955470027=,D0-17>9  " 6&7 60%7 1%7A17D67-17-127+5/&7 60%7 1%7A17D67-17--  632S24555 9 9545 8&7 4555 7*1271 72435 76B279:,0.1A7= T4  " 6&7 @A%7 1%6.7C171171127+5/&7 @A%7 1%6.7C171171- 45 8S24555 97 9  654 & 4555 7;5 7G#276 544 4  5U 7-1279,DD6-.7 4 " 6&7 @C%7 1%BA7.07B7117127+5/&7 @C%7 1%BA7.07B7117.. 249S24555 ,5;5 97  9 54792  29 7 3542 5294& 4555 27:6 2   5U 7@C279,60@AB7'9 57$ 56257 " 6&7 @C%7 1%AB76-7BA@7A@127+5/&7 @C%7 1%AB76-7BA@7A@- 9S24555 9  5V5& 4555 7127* 47 *427'96W39474   2567 7 6 X27,-B@.17 6 X7 G2 945% " 6&7 6@%7 1%CB07@C76071127+5/&7 6@%7 1%CB07@C760701 945 S24555 97 + 54 &...
  • Page 88 440-329-6593 ™ and ®. 800-832-4707 All trademarks are owned by or licensed to Invacare Corporation unless otherwise noted. Teflon is a registered trademark of DuPont Corp. Torx is a registered trademark of Textron, Inc. Phillips is a registered trademark of Phillips Screw Company.

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