Table of Contents
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Table of Contents
Related Manuals for Trackmaster TMX58
Summary of Contents for Trackmaster TMX58
- Page 1 PROGRAMMABLE TREADMILL OWNER’S MANUAL TMX58 First Edition August 2013...
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Page 3: Contact Information
Contact Information ® The model TMX58 TRACKMASTER treadmill is designed to be used as a stand-alone exercise device. If you have a question, please contact your TRACKMASTER dealer or Full Vision Inc. Manufactured by: Authorized Representative In European Union Full Vision Inc. -
Page 4: Regulatory And Safety Conformance
® using the TRACKMASTER , follow all precautions listed in this chapter, and read the entire Owner’s Manual ® thoroughly. Use the TRACKMASTER only as described. UL 1647 Issue: 2011/04/21 Ed: 5 UL Standard for Safety for Motor-Operated Massage and Exercise Machines CAN/CSA C22.2#68... -
Page 5: Important Safety Information
Serious injury could result from loss of balance or falls. To reduce the possibility of serious injury, carefully observe the following precautions. ® • Read this Owner’s Manual before operating the TRACKMASTER • Never allow children or pets near the machine without qualified adult supervision. •... - Page 6 Never attempt to remove the motor pan hood or do electrical repairs yourself. Repairs should only be done by a factory authorized repair provider. ® • Always unplug the TRACKMASTER when servicing, inspecting or cleaning the treadmill. • Routinely inspect the treadmill for loose parts.
- Page 7 Pour réduire les risques de blessures graves, observer les précautions suivantes. ® • Lisez le mode d'emploi avant d'utiliser l'TRACKMASTER • Ne jamais laisser les enfants ou les animaux domestiques à proximité de la machine sans surveillance d'un adulte qualifié.
- Page 8 • Ne jamais drapé des vêtements ou tout autre équipement sur les rails latéraux ou de ® supprimer des objets sur la ceinture alors que le TRACKMASTER est en marche. • Ne laissez pas l'humidité ou des huiles de s'accumuler sur les équipements, créant un risque de glissade.
- Page 9 Des graves blessures ou le décès peuvent se produire si vous manipulez le tapis roulant près de gaz explosifs, de produits inflammables et antiseptiques. August 2013 TMX58 Owner’s Manual...
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Page 11: Table Of Contents
TMX58 Control Assembly ........ - Page 12 TMX58 Controller Assembly ........
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Page 13: Notices
® This manual covers the installation and operation of your new TRACKMASTER . If you ® have questions, contact your TRACKMASTER dealer or reseller. - Page 14 Warning notices alert readers to hazards that will result in serious injury or death. For example: ® Never open the hood of the TRACKMASTER while it is plugged into a power outlet. Line voltage can cause severe injury or death.
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Page 15: Serial Decal Information
Customers should eliminating the potential presence of hazardous substances in the waste stream. Customers should ® contact their local authorities or TRACKMASTER contact their local authorities or TRACKMASTER Distributor for guidance in complying with the... -
Page 16: Equipment Symbols
Ce symbole prévient de choc de tension électrique à fort potentiel ou potentiel de ® blessure. Domaines de la TRACKMASTER où ce symbole apparaît doivent être accessibles uniquement par du personnel qualifié. Protective earth (ground) Mise à... -
Page 17: Directional Orientation
Rear Foot Safety Systems • Dual comparative speed sensors • Auto runaway shutdown • Auto communication loss shutdown • Manual Stop Tether • Braking system for safe patient offloading • Fire rated motor pan hood enclosure August 2013 TMX58 Owner’s Manual... -
Page 18: Treadmill
• Operating Temperature Range: 4.5° to +38° C (+40° +85° F) • Storage Temperature Range: -40° to +70° C (-40° to +158° F) • Operating and Storage Relative Humidity Range: 10% - 90%, non- condensing • Altitude: -50 to 5,280 feet TMX58 Owner’s Manual August 2013... -
Page 19: Power Requirements
Polarized outlets such as NEMA 5-20 and CEE7/7 must be verified for ® proper polarity configuration before plugging in the TRACKMASTER . Incorrect polarization of the outlet could cause failure of onboard electrical components or cause electrical shock. - Page 20 TRACKMASTER . Ne pas utiliser de rallonges. L'utilisation d'un circuit partagé ou ® non fiable peut aussi causer la TRACKMASTER à fermer de façon inattendue off, ce qui pourrait entraîner des blessures à l'utilisateur S'assurer que le commutateur d'alimentation principal est en position ®...
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Page 21: Hi Pot Test Instructions
However, some facilities require Hi Pot test verification before the treadmill is put into service. The following instructions must be ® followed to prevent permanent damage to the TRACKMASTER electronic control system. Failure to follow these instructions will void your warranty. -
Page 23: Assembly And Setup
If your treadmill must pass through a door opening less than 36”wide, additional disassembly will be required. This task should be performed by an authorized ® service provider to ensure that the TRACKMASTER is properly reassembled and functioning correctly. Safe Handling Guidelines Do not attempt to move the treadmill with the handrails in the shipping position due to the possibility of cutting the internal wiring. -
Page 24: Initial Setup
Pivot Point When folding handrails, apply cardboard between frame and handrail to prevent handrail damage. Insert (2) caps each side TMX58 Control Assembly 4. Figure 5-2 shows the mounting components included with shipment of the treadmill. The kit contains: •... -
Page 25: Location
Ensure that power cords do not cross traffic areas. Exposed power cords can cause a fall, resulting in injury. Keep it away from sources of moisture, such as spas or fountains. Moisture can cause the electronic circuitry to malfunction. August 2013 TMX58 Owner’s Manual... -
Page 26: Final Setup - Running Belt Tracking Adjustment
If the belt becomes stretched and loose, refer to the Preventative Maintenance chapter 7 for adjustment procedure. NOTE: Because this adjustment is not covered under your warranty, it is important that you review these instructions thoroughly before proceeding. TMX58 Owner’s Manual August 2013... -
Page 27: Programmable Control Instructions
Programmable Control Instructions TMX58 ® The TRACKMASTER TMX58 Programmable Control model is full-featured, stand-alone fitness treadmill suitable for rehabilitation and general fitness applications. Additionally, it comes pre- programmed with 10 workouts including Pre-Programmed Protocols and Interval Fitness training routines in addition to 5 possible user defined workouts. -
Page 28: Stop Tether
“C” shaped piece that engages the Stop Tether which must be in place for the machine to run. Simply ® insert the clip on the shaft directly behind the red cap on the switch. The TRACKMASTER designed to stop all functions upon activation of the Stop Tether. Operation cannot resume until the “C”... -
Page 29: Workout Graphs
TRACKMASTER Operating Instructions Quick Speed: The (5) quick speed buttons will rapidly bring the running belt speed to the speed selected from 1 to 5 mph or K.P.H. Incline Minus: The triangular incline minus button decreases the incline of the walking surface by .5 percent each time it is pressed while the running belt is operating. -
Page 30: Manual Operation
Operating Instructions TRACKMASTER MANUAL OPERATION: The default start-up screen allows the user to bypass the user data by simply pressing the START button. To enter user data, complete steps 1-16. The user interface screen easily leads the user through the appropriate steps to achieve a desired operation. -
Page 31: Built-In Program Operation
TRACKMASTER Operating Instructions Upon pressing the START button in step 11, the screen will advise that the belt will start in a countdown of 3 as shown at the right. After the belt begins to move, elevation and speed control is available through the use of the + / - keys as well as the quick speed keys on the console. -
Page 32: Pre-Programmed Protocol Workouts
Operating Instructions TRACKMASTER Pre-Programmed Protocol Workout Data Bruce Protocol Speed Time KPM / MPH Incline Warm-up 3 min Stage 1 3 min Stage 2 3 min Stage 3 3 min Stage 4 3 min Stage 5 3 min Stage 6... - Page 33 TRACKMASTER Operating Instructions Balke- Male Speed Time KPM / MPH Incline Warm-up 2 min Stage 1 1 min Stage 2 1 min Stage 3 1 min Stage 4 1 min Stage 5 1 min Stage 6 1 min Stage 7...
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Page 34: Pre-Programmed Fitness Workouts
Operating Instructions TRACKMASTER Pre-Programmed Fitness Workout Data 17. To access Pre-Programmed Fitness Workouts, use the + / - key to highlight the selection and press the Yellow Enter button. 18. The screen at the right shows the (5) Fitness workouts the user can choose from. Select the... - Page 35 TRACKMASTER Operating Instructions HIGH INTENSITY SPEED INTERVAL WORKOUT Speed Time KPH / MPH Incline Warm-up 1.5 min Stage 1 1.5 min Stage 2 0.5 min Stage 3 1.5 min Stage 4 0.5 min Stage 5 1.5 min Stage 6 0.5 min Stage 7 1.5 min...
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Page 36: User Defined Programming
Operating Instructions TRACKMASTER HI INTENSITY PEAK INTERVAL WORKOUT Speed Time KPM / MPH Incline Warm-up 1.5 min Stage 1 1.5 min Stage 2 0.5 min Stage 3 1.5 min Stage 4 0.5 min Stage 5 1.5 min Stage 6 0.5 min Stage 7 1.5 min... -
Page 37: Preventive Maintenance
Preventive Maintenance Preventive Maintenance ® Regular cleaning and maintenance is essential Regular cleaning and maintenance is essential to keep your TRACKMASTER TRACKMASTER operating at its best for many years. We recommend that you record all maintenance and service in We recommend that you record all maintenance and service in We recommend that you record all maintenance and service in a log (as shown in Appendix A). -
Page 38: Weekly Maintenance
Weekly Maintenance • Vacuum around and under the treadmill. Clean all exposed surfaces with a vacuum ® cleaner. Avoid moving the TRACKMASTER from its original position as moving it will compromise the original belt tracking setting. • Check running belt tension. -
Page 39: Running Belt Tracking Adjustment
® The patented MasterTrack Belt Tracking System significantly reduces the need to ® adjust the belt on your TRACKMASTER . However, when you operate your ® TRACKMASTER for the first time, you may need to adjust the tracking of the belt to conform to your floor. -
Page 40: Running Belt Tension Adjustment
” Allen wrench • ¾” Socket or Box Wrench • ¾” Wrench • Tape measure NOTE: Because this adjustment is not covered under your warranty, it is important that you review these instructions thoroughly before proceeding. TMX58 Owner’s Manual August 2013... -
Page 41: Exterior Care
TENSION ADJUSTMENT Back Nub Exterior Care ® The powder-coat finish on your TRACKMASTER is an extremely durable finish and requires minimal care. Do not allow perspiration to build up on your treadmill. Wipe the unit daily. August 2013 TMX58 Owner’s Manual... -
Page 42: Elevation Screw Lubrication
(Part # 317-160-165) • Clean, lint-free cloth • Small paint brush ® 1. Raise the TRACKMASTER to its maximum incline. 2. Turn the main power switch to the OFF position, and unplug the treadmill from its outlet. 3. Using a lint-free cloth, remove the old lubricant and accumulated dust from the elevation screw. -
Page 43: Component Replacement
Utilisez uniquement Utilisez uniquement des pièces de rechange TRACKMASTER TRACKMASTER . L'utilisation ® d'autres pièces pièces annule la garantie et peut causer votre TRACKMASTER TRACKMASTER à un dysfonctionnement. dysfonctionnement. Turn the main power switch to OFF, and disconnect the urn the main power switch to OFF, and disconnect the urn the main power switch to OFF, and disconnect the treadmill from its power outlet. -
Page 44: Running Belt Replacement
Tighten the rear roller take-up bolts evenly until the two marks are exactly 50-1/4” apart. This will provide the ½% tension recommended by the belt manufacturer. The running belt is now ready for tracking adjustment (see “Running Belt Adjustment” on page 7-3). TMX58 Owner’s Manual August 2013... -
Page 45: Roller Removal
4. Remove the rear roller by pulling it straight back past the side rails and then out of the belt. 5. To install the new rear roller and reinstall the front drive roller, reverse the preceding steps. August 2013 TMX58 Owner’s Manual... -
Page 46: Drive Motor Removal And Reinstallation
Servo Motor Control provide the serial number and model number of the treadmill. This information is required to provide the correct drive parameter for proper treadmill function. Install the replacement drive, and reinstall them in reverse order. TMX58 Owner’s Manual August 2013... -
Page 47: Parts List With Part Numbers
Flywheel DC W/Magnet .50 dia 317-160-200 HHCS 7/16-14 x 5” Lg 001-2332 NLN 7/16-14 001-2333 HHCS ½-13 4” Lg 001-1556 HHCS ½-13 5” Lg All Thread (Alternative) 001-2331 Spring Motor Tension 317-160-218 HN ½-13 Gr5 001-1390 July 2014 TMX58 Owner’s Manual... -
Page 48: Circuit Board Assembly
Trim Black 3” Lg 001-102-044 Elevation Assembly APPLY MOLY BASED GREASE 2X Item Description Part Number Qty Elevation Weldment TMX428 317-702-002 Spanner Wheel 317-160-054 Wheel Landing Gear 317-160-005 HHCS 3/8-16 x 3.25 Lg Gr5 001-1519 NLN 3/8-16 001-1430 TMX58 Owner’s Manual July 2014... -
Page 49: Pull Tether Assembly
Cap 1.50 x 4.00 LPDE BLK Modified 317-160-226 Emergency Stop RAFI (Alternative E-Stop) 317-160-230 Bolt HHCS ¼-20 x ¾” Lg Gr 5 001-1186 Flat Washer ¼” 001-1439 Lock Washer ¼” 001-1450 Nut HN ¼-20 Gr 5 001-1386 July 2014 TMX58 Owner’s Manual... -
Page 50: Motor Pan Assembly
Parts List with Part Numbers TRACKMASTER Motor Pan Assembly DC MOTOR MOUNT ASSEMBLY CIRCUIT BOARD MOUNT ASSEMBLY ALTERNATIVE RESITOR TAP 10-32 HOLE AND SAND POWDER COAT MATERIAL FOR PROPOR GROUND CONNECTION ALTERNATIVE SWITCH TMX58 Owner’s Manual July 2014... - Page 51 HHWHTS #8-32 x .375” Lg 001-1744 Switch TA35-C324-L200C0 317-160-256 Alternative Switch “Schurter Power Entry Module” 317-160-139 RHMS #6-32 x .50” Lg 001-1851 K-Lock Nut #6-32 001-1858 POWER CORD INLET C-20 4793.4000 317-160-257 PLATE SWITCH TMX428 317-718-001 July 2014 TMX58 Owner’s Manual...
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Page 52: Motor Pan Assembly Wiring
CONNECT 2 PIN CONECTOR BROWN WIRE ON TOP ORANGE WIRE ON TOP CIRCUIT BOARD ASSEMBLY ITEM 12 SHEET 1 OF 2 CONNET COLOR CONFIGURATION MULTIPLE GROUND WHITE (COMMON) CONNECTION RED (INCLINE UP) BLACK (INCLINE DOWN) TMX58 Owner’s Manual July 2014... - Page 53 FILTER CORCOM F4635 BLUE (INCLINE HOT) BROWN (AC HOT) ALTERNATIVE POWER SWITCH POWER SWITCH ASSEMBLY HARNESS JUMPER (BROWN) HARNESS JUMPER (BLACK) MAIN WIRE HARNESS (GRN/YEL) MAIN WIRE HARNESS (BROWN) MAIN WIRE HARNESS (BLACK) GROUND HARNESS (GRN/YEL) July 2014 TMX58 Owner’s Manual...
- Page 54 317-160-071 LW #10 EXT Tooth 001-1751 Surge Suppressor 317-160-129 Decal Ground 317-160-273 Cable RS232 Panel Mount 317-160-236 Cable USB Panel to USB B 317-160-237 Plate RS232 & USB 317-160-254 HHCS #8-32 x .50 Lg 001-1764 TMX58 Owner’s Manual July 2014...
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Page 55: Frame Assembly
TRACKMASTER Parts List with Part Numbers HNS #8-32 Flange Nut 001-1636 Decal Caution 317-160-274 Zip Tie 8” Lg 317-160-280 Zip Tie 4” Lg 317-160-075 RMHS #4-40 x .375 Lg 001-2360 Frame Assembly July 2014 TMX58 Owner’s Manual... - Page 56 Parts List with Part Numbers TRACKMASTER TRACKMASTER APPLY MOLY BASED GREASE APPLY MOLY BASED GREASE Frame Assembly 9-10 TMX58 Owner’s Manual July 2014...
- Page 57 Washer Nylon 317-160 160-086 Nylon Lock Nut 3/8 Nylon Lock Nut 3/8-16 001- -1430 Belt Drive 317-160 160-026 Anti Slip Safety Walk “Cut 1.5” x 4” Safety Walk “Cut 1.5” x 4” 317-160 160-084 July 2014 TMX58 Owner’s Manual 9-11...
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Page 58: Deck Assembly
CAUSING THE BELT TO STRETCH. MOVE REAR PULLEY SIDE TO SIDE IN CHANNELS MOVE REAR PULLEY SIDE TO SIDE IN CHANNELS TO OBTAIN FRONT TO REAR BELT ALIGNMENT TO OBTAIN FRONT TO REAR BELT ALIGNMENT AND TRACKING. 9-12 TMX58 Owner’s Manual July 2014... - Page 59 Belt Tension Plate 317-649-001 Screw HSHCS 5/16”-18 x 3” Lg PLTD 001-1737 End Cap LH 317-160-175 End Cap RH 317-160-176 Screw HSBHCS 5/16”-18 x 1” Lg PLTD 001-1735 Extrusion Anti Skid Rubber 60” LG 317-160-055 July 2014 TMX58 Owner’s Manual 9-13...
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Page 60: Final Assembly
DETAIL 1 SEE DETAIL 1 Final Assembly Circuit Board Connection CONNECT PULL TETHER CABLE TO J7 & J6 CONTROLLER OPTION CONNECT CONSOLE COMMUNICATION CABLE TO J12 CONNECT EMERGENCY STOP CABLE TO J4 & J5 9-14 TMX58 Owner’s Manual July 2014... - Page 61 317-160-018 Screw HHWHTS #8-32 x 3/8” Lg 001-1744 Test Plug 317-187-003 Velcro Hook Backing 1” lg. 317-160-056 1” Velcro Backing 1” Lg. 317-160-057 1” Decal Serial 317-Various Decal ETL 317-160-130 Decal Wheelie Bin 317-160-164 July 2014 TMX58 Owner’s Manual 9-15...
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Page 62: Tmx58 Controller Assembly
Parts List with Part Numbers TRACKMASTER TMX58 Controller Assembly CONNECT CABLE TO PULL TETHER CONNECT CONTACT I&I ROUTE THRU LEFT HANDRAIL CONNECT TO OUTSIDE CONTACT ESB HANRESS CONNECT TO J10 ON LCD SCREEN CONNECT TO J8 ON LCD SCREEN 9-16 TMX58 Owner’s Manual... - Page 63 TRACKMASTER Parts List with Part Numbers TMX58 Controller Assembly Item Description Part Number Qty Console Plastic LCD Configuration 317-160-270 Membrane TMX428 Overlay 317-160-232 E-Stop Kill Switch LS500 317-160-226 Harness Jumper Pull Tether 317-160-266 Board FG0960-0 Console 417-160-017 RHMS #6-32 3/8” Lg...
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Page 65: Appendix A Maintenance Log
Appendix Maintenance Log Serial #_______________________________Date Purchased_______________ Purchased From ________________________Phone_______________________ DATE HOURS SERVICE COMPLETED COST... - Page 66 Full Vision Inc. 3017 Full Vision Drive Newton, KS. 67114 www.full-vision.com © Full Vision, Inc 2013...
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