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Trackmaster TMX428 Service Manual

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MEDICAL TREADMILL
SERVICE MANUAL
TMX428
TMX428CP
TMX58
TMX428 TMX428CP & TMX58 Service Manual
317-160-406 Rev 4
May 2021

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Summary of Contents for Trackmaster TMX428

  • Page 1 MEDICAL TREADMILL SERVICE MANUAL TMX428 TMX428CP TMX58 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 3: Contact Information

    Modifications to this equipment may put the patient at risk of electrical shock or hardware malfunction. ® Contact TRACKMASTER Service department for all your repair part needs. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 4: Publication Information

    TRACKMASTER Publication Information The information in this manual applies only to the TMX428 Treadmill, and TMX428CP Treadmill. It does not apply to earlier versions. Due to continuing product innovation and state of the art design, specifications in this manual are subject to change without notice.

  • Page 5: Table Of Contents

    Table 4: Guidance and Manufacturer’s Declaration – Immunity ME Equipment and ME Systems that is NOT Life-supporting ................16 Table 6: Recommended Separation Distances between portable and mobile RF Communications equipment and the TMX428 Series ME Equipment and ME Systems that is NOT Life-supporting....................16 Responsibility of the Manufacturer .................. 17 Responsibility of the Customer ..................
  • Page 6 Stop Tether: ........................42 Control Panel Button Descriptions: .................. 43 WORKOUT GRAPHICS ....................45 MANUAL OPERATION: ....................45 BUILT-IN PROGRAM OPERATION ................47 Pre-Programmed Protocol Workout Data ................. 47 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...
  • Page 7 D - STATUS RESPONSE ....................64 COMMUNICATION NOTES ..................65 Self-test MODE ........................ 66 CALIBRATION ....................... 66 DIP SWITCH SETTINGS ....................66 ELECTRICAL INPUTS ....................67 ELECTRICAL OUTPUTS ....................67 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 8 Drive PC2303-012-N Status LED Code List ..............90 Chapter 10 Removal and Replacement of Components ............91 Hood Removal Procedure TMX428 Series ..............91 Drive Motor Replacement TMX428 Series ..............92 Drive Replacement TMX428 Series ................. 94 Front Roller Replacement TMX428 Series ..............95 Rear Roller Replacement TMX428 Series ...............
  • Page 9 Replacing the Speed Sensor from 2 Wire to 3 Wire ............103 Replacing the Speed Sensor 3 Wire to 3 Wire ..............105 Smart Power Supply Relay Board Replacement TMX428 Series ........106 Circuit Breaker Replacement ..................107 Relocate Emergency Stop Button (ESB) & Stop Tether Switch (STS) ......108 Validate Relocate ESB and STS Operation ..............
  • Page 10 Edition TMX428CP Controller Assembly ..............145 Edition TMX428CP Controller Assembly ..............147 TMX58 Controller Assembly ..................149 Appendix A Maintenance Log ....................151 Appendix B Reprocessing Instructions ................... 153 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 11: Chapter 1 Introduction

    As a result, TRACKMASTER thousands of successful installations internationally. This document describes the TMX428 and TMX428CP treadmills also referred to as the “system”, “device”, or “product”. The document is intended to be used by clinical professionals.

  • Page 12: Regulatory And Safety Information

    The purchaser is solely responsible for the training, instruction, supervision and safety of all users of the TRACKMASTER® treadmill, and to use it as intended by the manufacturer. This device is intended to be used as a motion appliance to facilitate cardiac or VO2 medical evaluation.

  • Page 13: Safety Conventions

    Line voltage can cause severe injury or death. Safety Hazards WARNING Before permitting anyone to use the TMX428 or TMX428CP, do the following:  Warn each user about the risk of falling while the belt is in motion. ...
  • Page 14 Verify no one is near the elevation mechanism before operating. Never put any part of the body under any part of a running treadmill.  Never drop or insert objects into any opening. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...
  • Page 15 Potential foot crush injury at rearward side rail, rear of side rail and rear roller exists when treadmill approaches full elevation. Keep feet and hands away from this area at all times. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 16: Classification Of Medical Device

    Continuous operation. Regulatory and Safety Conformance TMX428 and TMX428CP meet the following safety and regulatory standards for FDA Class 1 motor operated physical medicine machines. They have been tested by Intertek Testing Services N.A Inc., and are listed by Engineering Testing Laboratories (ETL). However, the ultimate conformance to IEC 60601-1 is the responsibility of the system integrator when combined with other equipment.

  • Page 17: Me Systems

    Table 1: Guidance and Manufacturer’s Declaration – Emissions The TMX428 Series is intended for use in the electromagnetic environment specified below. The customer or user of the TMX428 Series should ensure that it is used in such an environment. Electromagnetic Environment – Guidance...

  • Page 18: Systems That Is Not Life-Supporting

    Systems that is NOT Life-supporting The TMX428 Series is intended for use in the electromagnetic environment specified below. The customer or user of the TMX428 Series should ensure that it is used in such an environment. Electromagnetic Environment – Immunity Test...

  • Page 19: Responsibility Of The Manufacturer

    The customer is solely responsible for the training, instruction, supervision and safety of all users of the TMX428 and TMX428CP, and to use it as intended by the manufacturer. This device is intended to be used as a motion appliance to facilitate cardiac or VO medical evaluation.

  • Page 20: Symbols

    Never attempt to remove the motor pan hood or do electrical repairs yourself. Repairs should only be done by a factory authorized repair provider. Always unplug the TMX428 and TMX428CP when servicing, inspecting or cleaning the treadmill. Routinely inspect the treadmill for loose parts.
  • Page 21 Indicates the upper and lower temperature limitations for the transportation and handling of this package. Humidity Limits Indicates the upper and lower Non Condensing Humidity limitations for the transportation, handling of this package and Operating of device. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 22 Device is suitable for the external application of the type “B” applied parts. Unique Device Identification is a unique marking of the medical device Follow operating instructions Medical device Authorized Representative In European Union (Regulatory affairs only). TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 23: Product And Package Information

    TRACKMASTER Ch. 1 Introduction Product and Package Information This section identifies the labels and their locations on the product and packaging. TMX428 & TMX428CP Shipping TMX428 & TMX428CP 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 24 Cord Front of the Identifies Master Power device on the switch. hood Identifies Power Off Front of the (disconnection form mains) device and Power On (connection to the mains) TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...
  • Page 25 Regulatory Compliance  Country of origin  EC Representative information Front of device Identifies Medical Device Front of device Identifies 4 Edition Production Front of device Identifies EC REP information 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 26: Serial Decal Information

    TRACKMASTER® dealer. If you need further assistance, please call the TRACKMASTER® Service Support team at (316)- 283-3344. TMX428 TMX428CP & TMX58 Service Manual...

  • Page 27: Chapter 2 Specifications

    Patient Applied Parts except where noted. Item Description Patient Grab Rails Emergency Stop Button Stop Tether Side Rail Running Belt Elevation Landing Gear (Non-Applied Part) Rear Foot (Non-Applied Part) 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 28: Safety Systems

     Storage Temperature Range: -40 to +70 C (-40 to +158 F)  Operating and Storage Relative Humidity Range: 10% - 90%, non-condensing  Altitude: -50 to 5,280 feet TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 29: Chapter 3 Power Requirements

    Power Requirements Power Requirements The TMX428 and TMX428CP are designed to operate on a dedicated 110-120 VAC 20-amp power supply or optional 220/240 VAC 15-amp. Make sure that the treadmill is connected to an outlet that looks like the following illustration.
  • Page 30 Ensure the master power switch is in the off position before plugging in the device. A power surge could damage the sophisticated electronic system of the treadmill. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 31: Hi-Pot Test Instructions

    This is equivalent to 1240 VAC. 4. For 220V models: Test at 2.10 KV DC for 60 seconds. This is equivalent to 1488 VAC. The tester should register a PASS for either test. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 32 Power Requirements Ch. 4 TRACKMASTER TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 33: Uncrating, Setup And Assembly

    7. Remove from the wood pallet by lifting from the rear of the treadmill and slide off one corner at a time. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 34 This will allow clearance to a minimum of 28” (711mm) to safely pass thru opening. 10. Carefully remove the stretch wrap, nylon strap, and protective packaging material. 11. Next step see Initial Set-Up Instruction. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 35: Initial Setup Instruciton

    Shipping Position Pivot Point Insert (2) washers and bolts each side Insert (2) caps each side When folding handrails, apply cardboard between frame and handrail to prevent handrail damage. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 36: Tmx428Cp & Tmx58 Control Assembly

    Figure 5-3 7. Position the black cover and align the holes in the side of the mount with those in the cover. Secure cover with (4) #10-32 screws. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 37: Safe Handling Guidelines

    Place the treadmill on a firm and level hard surface that is free of tile grout lines. The illustration below shows the minimum recommended clearances from the treadmill edges to any obstruction for dismount and safety purposes. Observe that the operator should be stationed by the E-Stop. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 38: Final Setup - Running Belt Tracking Adjustment

    TRACKMASTER WARNING The TMX428 and TMX428CP conforms to FCC class B rating for electromagnetic emissions. It is recommended not to place the treadmill closer than 5ft. (1.5m) from sensitive electronic devices within the room or in an adjacent room. If an...

  • Page 39: Final Setup - Test Plug Procedure

    9. Remove the test connector. 10. Reconnect the RS232 or USB interface cable from the host computer. You are ready to begin the set-up procedure prescribed by your medical test equipment supplier. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 40: Communication Access Location

    Two ports are offered with equal communication capability. The standard “Female” RS232 port and a new USB “B” port offer connectivity diversification. You will need to install the ® appropriate USB driver software in order to communicate with the TRACKMASTER treadmill. download...

  • Page 41: Chapter 6 Operating Instructions

    TMX428/TMX428CP Treadmill Service Manual. Operating Controls The TMX428 treadmill has three operating controls: the power switch, emergency stop switch, and pull tether. The power switch is located on the rear panel, the emergency stop is located on the right-hand rail, and the pull tether is located on the left handrail (Optional on opposite side).

  • Page 42: Emergency Stop Switch

    To reattach the pull tether, attach clip to the original position on the switch. The treadmill will return to 0.0% elevation.  Use the controlling equipment to terminate the exercise session and turn off the treadmill. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 43: Programmable Control Instructions Tmx428Cp

    Additionally, it comes pre- programmed with 10 workouts, including Pre-Programmed Protocols and Interval Fitness training routines, in addition to 5 possible user defined workouts. MANUAL MODE DISPLAY 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 44: Control Panel Display

    Stop Tether which must be in place for the machine to run. Simply insert ® the clip on the shaft directly behind the red cap on the switch. The TRACKMASTER treadmill is designed to stop all functions upon activation of the Stop Tether. Operation cannot resume until the “C”...

  • Page 45: Control Panel Button Descriptions

    Quick Incline: The (5) quick incline buttons will rapidly bring the running belt surface to the selected incline from 3% to 15%. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 46 Operating Instructions Ch.6 TRACKMASTER TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 47: Workout Graphics

    If you opted to input your user information, follow the next 12 steps 4. Press the + or – button until the desired age appears on the screen. 5. Press the ENTER button to continue. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 48 14. Press the STOP key to immediately stop your workout or press the COOL DOWN key to slowly decelerate the belt to a stop. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 49: Built-In Program Operation

    3 min Stage 2 3 min Stage 3 3 min Stage 4 3 min Stage 5 3 min Stage 6 3 min Stage 7 3 min Cool-down 3 min 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 50 2 min Stage 2 2 min 3.5% Stage 3 2 min 7.0% Stage 4 2 min 10.5% Stage 5 2 min 14.0% Stage 6 2 min 17.5% Cool-down 3 min TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...
  • Page 51 1 min 12.5% Stage 7 1 min 15.0% Stage 8 1 min 17.5% Stage 9 1 min 20.0% Stage 10 1 min 22.5% Stage 11 1 min 25.0% Cool-Down 3min 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 52: Pre-Programmed Fitness Workout Data

    1.5 min Stage 4 1.5 min Stage 5 1.5 min Stage 6 1.5 min Stage 7 1.5 min Stage 8 1.5 min Stage 9 1.5 min Cool-Down 3.0 min TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...
  • Page 53 0.5 min Stage 9 1.5 min Stage 10 0.5 min Stage 11 1.5 min Stage 12 0.5 min Stage 13 1.5 min Stage 14 1.0 min Cool-Down 3.0 min 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 54 Stage 8 0.5 min Stage 9 1.5 min Stage 10 0.5 min Stage 11 1.5 min Stage 12 0.5 min Stage 13 1.5 min Stage 14 1.0 min Cool-Down 3.0min TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 55: User Defined Programming

    Upon pressing this button, the cursor will advance to the next variable field. Repeat the steps above for all 3 fields. Press the Green Start button to save the routine. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 56 Operating Instructions Ch.6 TRACKMASTER TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 57: Chapter 7 Preventive Maintenance

    Parts List with Part Numbers Preventive Maintenance ® Regular cleaning and maintenance is essential to keep your TRACKMASTER treadmill operating at its best for many years. We recommend that you record all maintenance and service in a log (as shown in Appendix A Maintenance Log).

  • Page 58: Semiannual Maintenance

    3. Observe the left side of the running belt as it travels over the rear roller. If the belt runs to the right side of the roller, turn the right bolt one-eighth turn clockwise, and turn the left bolt one-eighth turn counterclockwise. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 59: Running Belt Tension Adjustment

    5. Repeat steps 2 thru 4 until running belt stops slipping. NOTE: When running belt is too tight the edge of belt will curl causing premature running belt failure. Item Description Tension Bolts 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 60: Drive Belt Tension Adjustment

    6. When the treadmill is properly adjusted, reinstall the hood with (5) #8-32 screws. Item Description 1/4 to 3/8 Deflection 5 LBS Tension adjustment back nut. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 61: Exterior Care

    Such sprays can bring about surface changes that may result in hesitation or excessive belt slip. If running deck surface becomes grooved due to wear, it can be renewed by flipping the deck to the opposite side. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 62 Preventive Maintenance Ch. 7 TRACKMASTER TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 63: Chapter 8 Product Requirements

    SCOPE This document only applies to the electronic control for the TMX428 & TMX428CP. Specifications for the mechanical treadmill, elevation motor assembly, belt motor and motor controller are not covered in this document.

  • Page 64: Software Requirements

    At that time, the elevation motor is disengaged until another set point position is requested. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 65: Communication Hardware (Rs-232 Option)

    - Full Duplex COMMAND PROTOCOL The Trackmaster Serial Communications Protocol consists of two types of commands, which are INPUT COMMANDS and STATUS REQUESTS. When a command is sent to the serial port, it is decoded and executed. The corresponding acknowledgement is then transmitted via the serial port.

  • Page 66: B - Input Command Acknowledgement

    - Xmit Current Mets (Note 8) D - STATUS RESPONSE ASCII CODES DECIMAL D0 208 - Ack. Belt Status followed by 1 byte of data 31h = Belt Stopped TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 67: Communication Notes

    3 seconds of powering up and finding the zero elevation position. If a start command is ejected, all further start commands will also be rejected until the unit is reset or a stop command is received or communication ceases for 20 seconds. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 68: Self-Test Mode

    “ON” position, the communication disconnect stop timeout is extended to 4 seconds. Position Dip Switch 3 (Firmware Version 1.43 & later FGLF0495 Smart Power Supply): When in the “OFF” position for Trackmaster Interface Protocol, in the “ON” position New Customer Interface Protocol. Dip Switch 4 in the “OFF ”...

  • Page 69: Electrical Inputs

    D) Serial Port Output : An electrically isolated RS-232 level (not to exceed +/- 10VDC) is provided to the host controller. E) USB Port Output : An electrically isolated USB port to the host controller not to exceed 5V or 100mA. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 70: Electrical Connections

    E) Environment : 0 - 70 deg. C ambient temperature. F) High level vibrations from adjacent equipment may be present. G) After installation into the treadmill, expect the board to experience moderate shock impulses during shipment. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 71: Universal Power Supply Board 3.1 Edition (Fglf0495-1)

    TRACKMASTER Ch. 8 Product Requirements UNIVERSAL POWER SUPPLY BOARD 3.1 Edition (FGLF0495-1) 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 72: Universal Power Supply Board 4

    Product Requirements Ch. 8 TRACKMASTER UNIVERSAL POWER SUPPLY BOARD 4 Edition (FGLF0495-3) TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 73: Chapter 9 Troubleshooting

    Turn treadmill power switch in Is the green the on (1) position. power circuit breaker lit? Is the green Verify power from power power circuit panel. breaker lit? 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 74: Incoming Power Inline Filter Flow Chart 1B

    (0) position. Is the Red D7 LED lit on Smart Power Supply? Verify Inline filter continuity thru filter. Does the Inline Replace Inline filter have Filter. continuity? TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 75: Incoming Power Drive Pc2303-012-N Flow Chart 1C

    Is the Green LED1 lit on Drive PC2303-012-N? Is Voltage Green Light should be lit between Black on Drive PC2303-012-N and Brown wire Reference 1C. 220-240VAC? Replace Drive PC2303-012N 317-160-196 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 76: Smart Power Supply Incoming Power 110-240Vac Flow Chart 1D

    Supply FG0495 and Blue wire Reference 1D. 220-240VAC? Replace Smart Power Is the Red D7 Supply FG0495. Voltage LED lit on Smart 317-160-199 120VAC? Power Supply FG0495? Voltage 220VAC? TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 77: Emergency Stop Flow Chart 1E

    Power Supply FG0495? Turn treadmill power switch in Red D12 LED Light should Replace Pull be lit on Smart Power Supply the on (1) position. Tether. FG0495 Reference 1E. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 78: Communication Rs232 Flow Chart 1G

    Reference 1G. Press connect on the Turn treadmill power switch is Full Vision Treadmill in the on (1) position. PS New Cal Software are you Recd and Sent information? TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 79: Communication Rs232 Flow Chart 1H

    Verify Communication cable Full Vision Treadmill Communication is connected at both ends. PS New Cal Software Cable are you Recd and Sent Connected? information? Communication should be restored Reference 1G. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 80: Smart Power Supply Error Code Identification Flow Chart 1I

    Consult the factory for trouble shooting. Sensor. Reference Smart Power Supply Error Code 7 “Excessive Speed Flow Chart 1P Mismatch” Reason for error flashes Excessive Speed Mismatch (Motor Controller Signal VS External Speed Sensor). TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 81: Smart Power Supply Error Code 1 Flow Chart 1J "Bad Speed Calibration

    Is the Red LED D13 flashing on the Connect Stress System & Smart Power Supply perform test. FG0495? Treadmill should Did treadmill be operational. respond to Test Procedure? Return Treadmill to service. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 82: Smart Power Supply Error Code 2 Flow Chart 1K "Elevation Error

    Did treadmill respond to Did treadmill Test cycle according to Procedure? Test Plug Replace Smart Power Procedure? Supply FG0495. Replace Elevation Return Treadmill Replace Elevation Actuator. to service. Actuator. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 83: Smart Power Supply Error Code 3 Flow Chart 1L "Missing Speed Signal From Motor Controller

    ON (-). Did the Replace Drive Is the Red LED D13 running belt PC2303-012-N on the Smart Power 317-160-196 start? Supply FG0495 on continuously? Return Treadmill to service. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 84: Smart Power Supply Error Code 4 Flow Chart 1M "Over Speed Error Based On Motor Controller Signal

    10 MPH. continuously? With the treadmill running at 10.0 MPH for 1 minute, is the Red LED D13 Replace Drive PC2303-012-N 317-160-196 Return Treadmill to service. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 85: Smart Power Supply Error Code 5 Flow Chart 1N "Missing Signal From External Speed Sensor

    Replace Speed Sensor 317-160-305 Is the Red LED D10 on the Smart Power Supply Replace Smart Power Supply FG0495 flashing ON & 317-160-199 Off when passing by flywheel magnet? 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 86: Smart Power Supply Error Code 6 Flow Chart 1O "Over Speed Base On External Speed Sensor

    Replace Speed Sensor 317-160-305 Is the Red LED D10 on the Smart Power Supply Replace Smart Power Supply FG0495 flashing ON & 317-160-199 Off when passing by flywheel magnet? TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 87: Smart Power Supply Error Code 7 Flow Chart 1P "Excessive Speed Mismatch

    Turn the treadmill power switch OFF (O) for 10 seconds then turn the power switch ON (-). Is the Red LED D13 on the Smart Power Supply FG0495 on continuously? 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 88 Off when passing by MPH for 1 minute, flywheel magnet? is the Red LED D13 on? Treadmill should Replace Smart Power Supply be operational. 317-160-199 Replace Drive PC2303-012-N 317-160-196 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 89: Smart Power Supply Error Code 8 Flow Chart 1Q "Motor Control Reports Fault

    ON (-). Did the running Replace Drive belt start? Is the Red LED D13 PC2303-012-N on the Smart Power 316-160-196 Supply FG0495 on continuously? Return Treadmill to service. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 90: Smart Power Supply Error Code 9 Flow Chart 1R "Start Belt Command Received During Initialization

    Smart Power Supply Error Code 10 Consult the factory for trouble shooting. Full Vision Inc. 3017 Full Vision Drive Newton, KS 67114 USA http://www.full-vision.com Phone: (316)-283-3344 Fax: (316)-283-9522 Email: sales2@full-vision.com TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 91: Control Console Communication Flow Chart 1S

    Verify the Emergency Stop Button is released. Did the Welcome screen appear? Did the Welcome screen appear? Replace Smart Power Supply Replace LCD Screen 317-160-199 417-160-017 Treadmill should be operational. Treadmill should be operational. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 92: Drive Pc2303-012-N Status Led Code List

    Control Supply Under Voltage Self Resetting 6 Blink Drive Over Temperature Latched (Consult Factory) 7 Blink Bus Over Voltage Self Resetting 8 Blink Output Short Circuit Latched (Consult Factory) TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 93: Chapter 10 Removal And Replacement Of Components

    4. Remove the 5 hood securing screws (2 on the front and 3 on the back side of the treadmill). 5. Remove hood and set aside. 6. Reverse procedure to reinstall hood. (5) Screw HHWHTS #8-32 x 3/8” Long 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 94: Drive Motor Replacement Tmx428 Series

    20. Tighten the pivot bolt until free movement of the motor is removed. 21. Reinstall motor, making sure the isolator mounts are in place. 22. When tightening the 4 bolts, tighten equality without over tightening. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...
  • Page 95 (4)Screw HHWHTS #8-32 x 3/8” lg (4) ¼” Clamp Plastic (4) MTR Isolation Spacer (4) MTR Isolation Stem (4) ¼” Fender Washer TB2 Drive Connector (4) ¼”-20 x 1-1/4” Lg J1 Drive Connector 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 96: Drive Replacement Tmx428 Series

    6 Pin J1 Connector Motor Power TB2 Connector Connector Incoming Power TB1 Connector Connector Motor Pan Regen 3-Pin Connector Drive Drive Ground to Main Loosen 2 Front Screws Wire Harness TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 97: Front Roller Replacement Tmx428 Series

    16. Adjust the tension of the running belt; see Chapter 7 Drive Belt Tension Adjustment. Bolt 5/16-18 x 2” Lg Lock Washer 5/16” Flat Washer 5/16” Front Roller 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 98: Rear Roller Replacement Tmx428 Series

    Replace the left and right end caps and replace securing screws. 16. Adjust the tension of the running belt; see Chapter Running Belt Tension Adjustment. Tension Bolts TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 99: Running Belt Replacement Tmx428 Series

    19. Replace the (2) deck braces and deck cushions; start the deck braces securing bolts but do not tighten them. Replace the antistatic tinsel using the (2) from deck brace bolts. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 100 FREE PLAY OUT OF BELT. DO NOT OVER TIGHTEN CAUSING THE BELT TO STRETCH. MOVE REAR PULLEY SIDE TO SIDE IN CHANNELS TO OBTAIN FRONT TO REAR BELT ALIGNMENT AND TRACKING. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 101: Running Deck Replacement Tmx428 Series

    8. Use the 3/16” Allen wrench or socket to remove the bolt securing the left and right end caps from the rear of the treadmill. 9. See Running Belt Replacement TMX428 Series assembly drawing. 10. Remove the end caps and place to the side.

  • Page 102: Deck Cushion Replacement Tmx428 Series

    15. Replace the damaged deck cushion and use ½” socket to remove the bolt securing the rubber deck cushion(s) from the brace. 16. Verify the placement of the deck cushion(s) by referring to the Running Belt Replacement TMX428 Series assembly drawing.

  • Page 103: Motor Drive Belt Replacement Tmx428 Series

    TRACKMASTER Ch. 10 Removal and Replacement of Components Motor Drive Belt Replacement TMX428 Series Tools required 1/4” Hex Wrench or Hex Socket 3/4" Open-end Wrench & Hex Socket 1/4” Hex Nut Driver or Flat Blade Screw Driver Tape Measure Approximate time to complete 1 hr 20min 1.

  • Page 104: Elevation Actuator Replacement/Adjustment Tmx428 Series

    Now turn it counter clockwise a 1 1/2 turns and continue turning it until bolt holes in the tube is aligned with holes as it is installed. 13. Reverse procedure to install the actuator back into the treadmill. Be sure to use Trackmaster grease (quality moly based grease) on both the bolts and nylon washers retaining it.

  • Page 105: Replacing The Speed Sensor From 2 Wire To 3 Wire

    5. Feed wire connector thru hole on actuator support. 6. Slide 3 Wire Speed Sensor thru rubber grommet. 7. Adjust the speed sensor to the magnet on the flywheel to approximately 1/4” 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 106 10. With long nose pliers, gently attach the 3 Wire Ground to J2 on the Smart Power Supply Board. (Calibration 11. After replacing Speed Sensor, Perform Belt Speed Calibration Procedure Program) TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 107: Replacing The Speed Sensor 3 Wire To 3 Wire

    6. Adjust the speed sensor to the magnet on the flywheel to approximately 1/4” (Calibration 7. After replacing Speed Sensor, Perform Belt Speed Calibration Procedure Program) 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 108: Smart Power Supply Relay Board Replacement Tmx428 Series

    Removal and Replacement of Components Ch. 10 TRACKMASTER Smart Power Supply Relay Board Replacement TMX428 Series Tools required Wire Cutters or Utility Knife Grounding Wrist Strap 1/4” Hex Nut Driver or 3/32” Flat Blade Screw Driver 5/16” Hex Nut Driver Approximate time to complete 1 hr 15 min 1.

  • Page 109: Circuit Breaker Replacement

    Circuit Board Mounting Plate (BLK & WHT Wires) 1/4 AMP Fuse (BLK & RED Wires) 3 AMP Fuse (BRN & BRN Wires) 1/4 AMP Fuse (BRN & BLUE Wires) 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 110: Relocate Emergency Stop Button (Esb) & Stop Tether Switch (Sts)

    Use caution; carefully remove the wires with pliers and slowly wiggle up and down while pulling. J4 & J5 Avoid causing excessive flexing to the board. 13. Replace the hood. Secure the hood using original screws. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 111: Validate Relocate Esb And Sts Operation

    NOTE: Pay close attention when removing as to not damage the wires running through the center handrail assembly. The center handrail is ready to be replaced. 7. Reverse steps 1 through step 6 to install replacement center handrail. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 112: Replacing The Right Or Left Handrail

    7. With the flat head screwdriver, remove the two plastic caps covering the bolts on the handrail. 8. With the 5/16” Allen Wrench, remove the two 3/8”-16 screws from the handrail. NOTE: This allows the handrail to pivot to a resting position beside the treadmill. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 113: Removing And Reinstalling The Handrails For Moving

    9. With the 5/16” Allen Wrench, remove the two 3/8”-16 screws from each handrail. This allows the handrail to pivot to a resting position beside the treadmill. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 114: Replacing The Main Power Switch

    Reverse step 1 through step 7 to reinstall main power switch while being sure to follow the caution in step 6. (2) #6-32 Screw Main Harness (Brown) Harness Jumper (Brown) Main Harness (Black) Harness Jumper (Black) (2) #6-32 Nuts TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 115: Replacing The Power Cord

    With pliers or an adjustable wrench, hold the 11/32" nuts while removing the two (2) #8-32 screws with a flathead screwdriver. Remove the quick disconnect wire connection from the inline filter. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 116: Replacing The Relay

    With pliers remove the quick disconnect wires connection from the relay NOTE: The wire’s location for replacement. Reverse step 1 through step 6 to reinstall replacement relay. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 117: Established Component Replacement Time

    Deck Cushion Replacement TMX428 Series ....... . 1 h r...
  • Page 118 If in doubt call the manufacture before performing services (316)283-3344. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 119: Chapter 12 Calibration Tmx428 Series

    16. Repeat process for 2, 3, 5, 7, & 12 MPH or 4, 6, 8, 12 & 19 KPH. 17. If not with tolerance, verify , then recalibrate belt. 18. Repeat steps 13 thru 16 until within tolerance. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 120: Belt Speed Calibration Procedure (Controller Interface)

    English, and in the “ON” position, units are set to Metric. 9. Select START twice to start countdown 3, 2, 1 the running belt will start at .1 MPH. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 121: Verifying Belt Speed Calibration (In The Field)

    8. The mark on the belt should pass the point 12 times plus 8”, 12 passes being within the required specification. 9. This verification is within the required tolerance speed of the treadmill. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 122: Elevation Calibration Procedure (Calibration Program)

    8. Increase elevation to 5% and cycle treadmill power (by resetting the power the treadmill will automatically find the lower limit position). 9. Using a tape measure, verify the 0% elevation (Refer to Elevation Chart TMX428, TMX428CP, and TMX58). If the zero position requires adjustment, remove actuator top cover.
  • Page 123 NOTE: When adjustments are made to the lower cam, on the MSI Actuator, the upper cam does not move in tandem. 13. Using a tape measure verify the angle (Refer to Elevation Chart TMX428, TMX428CP, and TMX58). 14. If incorrect, make adjustments to compensate in .5% elevation box and then type new value and select OK or Enter.

  • Page 124: Elevation Calibration Procedure (Controller Interface)

    4. Start treadmill, increase elevation to 5% and cycle treadmill power (by resetting the power, the treadmill will automatically find the lower limit position). 5. Using a tape measure, verify the 0% elevation (Refer to Elevation Chart TMX428, TMX428CP, and TMX58).
  • Page 125 (Refer to TMX428CP, and TMX58). 17. If incorrect, make adjustments to compensate on parameter P15 = .5% elevation and then use any + or – key to adjust value. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 126: Elevation Chart Tmx428, Tmx428Cp, And Tmx58

    15.12” 384.0mm 17.88” 454.2mm MEASURMENT SHOULD BE TAKEN FROM THE BOTTOM EDGED OF THE SIDERAIL PERPENDICULAR TO FLOOR TMX428, TMX428CP, and TMX58 Elevation Actuator Adjustment VonWeise Actuator MSI Actuator TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 127: Tmx428Cp & Tmx58 Parameter Screen

    Speed Delta Error (512 or 544)  Set Speed to Zero Command (1024 or 1056)  Auto Stop Command (2048 or 2080)  Measured Zero Speed Error (8224) NORMAL STOP 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 128: Firmware Download Fglf0495-1 (3 Edition Smart Power Supply)

    7. Once the program is loaded, the LED should rapidly flash. The blue screen will display the Welcome Screen. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 129: Firmware Download Fglf0698-00

    Position Dip Switch 3 (FirmwareVersion 1.43 & later FGLF0495-1 Smart Power Supply): When in the “OFF” position for Trackmaster Interface Protocol, in the “ON” position New Customer Interface Protocol. Position Dip Switch 4: In the “OFF”, for factory use only.

  • Page 130: Log File Retrieval Fglf0495-3 (4 Edition Smart Power Supply)

    9. Reset the switch configuration to the previous position (Step 4). 10. Cycle the Power Switch. 11. Provide the downloaded log file “FVFLASH.BIN” for content review. 12. Contact Trackmaster Service. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 131: Chapter 13 Parts List With Part Numbers

    HHCS 7/16-14 x 5” Lg 001-2332 NLN 7/16-14 001-2333 HHCS ½-13 3” Lg All Thread 001-2348 HHCS ½-13 5” Lg All Thread (Alternative) 001-2331 Spring Motor Tension (Alternative) 317-160-218 HN ½-13 Gr5 001-1390 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 132: Rd Edition Circuit Board Assembly

    Edition Final Assembly Circuit Board Connection CONNECT PULL TETHER CABLE TO J7 & J6 CONTROLLER OPTION CONNECT CONSOLE COMMUNICATION CABLE TO J12 CONNECT EMERGENCY STOP CABLE TO J4 & J5 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 133: Th Edition Circuit Board Assembly

    Edition Final Assembly Circuit Board Connection CONNECT PULL TETHER CABLE TO J7 & J6 CONTROLLER OPTION CONNECT CONSOLE COMMUNICATION CABLE TO J12 CONNECT EMERGENCY STOP CABLE TO J4 & J5 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 134: Elevation Assembly

    Tether Pull w/Wrist strap (Not Sold Individually) 317-160-229 E-Stop Kill Switch LS500 (Not Sold Individually) 317-160-226 Cap 1.50 x 4.00 LPDE BLK Modified 317-160-230 (Not Sold Individually) Pull Tether Assembly (Sold as assembled kit) 317-720-001 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 135: Emergency Stop Assemblies

    Emergency Stop RAFI (Alternative E-Stop) 317-160-212 Bolt HHCS ¼-20 x ¾” Lg Gr 5 001-1186 Flat Washer ¼” 001-1439 Lock Washer ¼” 001-1450 Nut HN ¼-20 Gr 5 001-1386 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 136: Motor Pan Assembly

    Ch. 13 TRACKMASTER Motor Pan Assembly DC MOTOR MOUNT ASSEMBLY CIRCUIT BOARD MOUNT ASSEMBLY ALTERNATIVE RESITOR TAP 10-32 HOLE AND SAND POWDER COAT MATERIAL FOR PROPOR GROUND CONNECTION ALTERNATIVE SWITCH TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 137: Motor Pan Assembly

    Switch TA35-C324-L200C0 317-160-256 Alternative Switch “Schurter Power Entry Module” 317-160-139 RHMS #6-32 x .50” Lg 001-1851 K-Lock Nut #6-32 001-1858 POWER CORD INLET C-20 4793.4000 317-160-257 PLATE SWITCH TMX428 317-718-001 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 138: Motor Pan Assembly Wiring

    BROWN WIRE ON TOP ORANGE WIRE ON TOP CIRCUIT BOARD ASSEMBLY ITEM 12 SHEET 1 OF 2 CONNET COLOR CONFIGURATION MULTIPLE GROUND WHITE (COMMON) CONNECTION RED (INCLINE UP) BLACK (INCLINE DOWN) TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 139: Motor Pan Assembly Wiring

    HARNESS JUMPER (BLACK) MAIN WIRE HARNESS (GRN/YEL) MAIN WIRE HARNESS (BROWN) MAIN WIRE HARNESS (GRN/YEL) MAIN WIRE HARNESS (BLACK) GROUND HARNESS (GRN/YEL) ZIP TIE USB WIRE TO NYLON STANDOFF 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...

  • Page 140: Motor Pan Assembly Wiring

    HHCS #8-32 x .50 Lg 001-1764 HNS #8-32 Flange Nut 001-1636 Decal Caution 317-160-274 Zip Tie 8” Lg 317-160-280 Zip Tie 4” Lg 317-160-075 RMHS #4-40 x .375 Lg 001-2360 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 141: Frame Assembly

    TRACKMASTER Ch. 13 Parts List with Part Numbers Frame Assembly APPLY MOLY BASED GREASE 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 142 Bolt HHCS 3/8-16 x 3” Lg Grade 5 001-1699 Washer Nylon 317-160-086 Nylon Lock Nut 3/8-16 001-1430 Belt Drive 317-160-026 Anti Slip Safety Walk “Cut 1.5” x 4” 317-160-084 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 143: Deck Assembly

    PLAY OUT OF BELT. DO NOT OVER TIGHTEN CAUSING THE BELT TO STRETCH. MOVE REAR PULLEY SIDE TO SIDE IN CHANNELS TO OBTAIN FRONT TO REAR BELT ALIGNMENT AND TRACKING. 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 144 Screw HSHCS 5/16”-18 x 3” Lg PLTD 001-1737 End Cap LH 317-160-175 End Cap RH 317-160-176 Screw HSBHCS 5/16”-18 x 1” Lg PLTD 001-1735 Extrusion Anti Skid Rubber 60” LG 317-160-055 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 145: Final Assembly

    Screw HSHCS 3/8”-16 x 1” Lg PLTD 001-1859 Dome Plug 317-180-008 Handrail Center TMX428 317-711-001 Screw HSBHCS ¼”-20 x ¾” Lg 001-2351 Harness ESB & Pull Tether 317-160-263 Pull Tether Assembly 317-720-001 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 146 Screw HHWHTS #8-32 x 3/8” Lg 001-1744 Test Plug 317-187-003 Velcro Hook Backing 1” lg. 1” 317-160-056 Velcro Backing 1” Lg. 1” 317-160-057 Decal Serial 317-Various Decal ETL 317-160-271 Decal Wheelie Bin 317-160-164 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 147: Rd Edition Tmx428Cp Controller Assembly

    CONNECT CABLE TO PULL TETHER CONNECT CONTACT I&I ROUTE THRU LEFT HANDRAIL OUTSIDE CONTACT CONNECT TO ESB HANRESS CONNECT TO J8 ON LCD SCREEN CONNECT TO J10 ON LCD SCREEN 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 148 317-160-169 K-Lock Nut #6-32 001-1823 Cover Plastic Controller 317-160-234 Screw HSBHCS 10-32 x ½” Lg 001-2334 Tether Pull W/Wrist Strap 317-160-229 Fair-Rite Ring 0446164951 317-160-290 Fair-Rite Ring 0461164281 317-160-291 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 149: Th Edition Tmx428Cp Controller Assembly

    TRACKMASTER Ch. 13 Parts List with Part Numbers Edition TMX428CP Controller Assembly CONNECT TO J10 ON LCD SCREEN 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 150 Velcro Loop 5/8” x 2” Lg 317-160-057 Polar Cable 3 pin 12” CA0045 317-160-169 K-Lock Nut #6-32 001-1823 Cover Plastic Controller 317-160-234 Screw HSBHCS 10-32 x ½” Lg 001-2334 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 151: Tmx58 Controller Assembly

    CONNECT CABLE TO PULL TETHER CONNECT CONTACT I&I ROUTE THRU LEFT HANDRAIL CONNECT TO OUTSIDE CONTACT ESB HANRESS CONNECT TO J10 ON LCD SCREEN CONNECT TO J8 ON LCD SCREEN 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 152 317-160-229 Harness Jumper Polar Grip 317-160-267 Harness Grip ESD 317-390-015 Grips Polar Kit 317-390-008 Shim Grip Cap 317-390-013 Shim Grip 317-390-012 Fair-Rite Ring 0446164951 317-160-290 Fair-Rite Ring 0461164281 317-160-291 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 153: Appendix A Maintenance Log

    Appendix Maintenance Log Serial #_______________________________Date Purchased_______________ Purchased From ________________________Phone_______________________ DATE HOURS SERVICE COMPLETED COST 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 154 TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...

  • Page 155: Appendix B Reprocessing Instructions

    Preparation Before All cleaning solutions should be prepared at the dilution and temperature Cleaning recommended by the manufacturer. Cleaning: Not applicable Automated 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 156 Maintenance, Visually examine each device for cleanliness. If visible soil remains, repeat Inspection and cleaning procedure until the device is thoroughly clean. Testing Packaging Not applicable Sterilization Not applicable TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...
  • Page 157 Newton, KS 67114 USA www.trackmastertreadmills.com Phone: (316) 283-3344 Fax: (316) 283-9522 Email: sales@full-vision.com Item Description Emergency Strop Button Patient Grab Handrails Wrist Strap Stop Tether Hood Running Belt Controller (if applicable) 317-160-406 Rev 4 TMX428 TMX428CP & TMX58 Service Manual May 2021...
  • Page 158 It remains the responsibility of the processor to ensure that the processing, as actually performed using equipment, materials and personnel in the processing facility, achieves the desired result. This requires verification and/or validation and routine monitoring of the process. TMX428 TMX428CP & TMX58 Service Manual 317-160-406 Rev 4 May 2021...
  • Page 159 Full Vision Inc. 3017 Full Vision Drive Newton, KS. 67114 www.full-vision.com www.trackmastertreadmills.com Assembled in Newton, KS. U.S.A. © 2020 Full Vision Inc.

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