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TREADMILL
OWNER'S MANUAL
TMX425
TMX425C
TMX425CP
(optional)

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Table of Contents
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Summary of Contents for Trackmaster TMX425

  • Page 1 TREADMILL OWNER’S MANUAL TMX425 TMX425C TMX425CP (optional)
  • Page 3 C O N T A C T I N F O R M A T I O N ® The model TMX425 TRACKMASTER treadmill is designed to be interfaced with a variety of EKG systems. If you have a question, please contact the stress system manufacturer first.
  • Page 4 Printed in USA. TRACKMASTER is a registered trademark of JAS Manufacturing Co., Inc. TRACKMASTER is protected by the following US Patents: 5320589, 5431613. All other patents pending. Polar® is the registered trademark of Polar CIC Inc. TMX425 Series Owner’s Manual...
  • Page 5: Table Of Contents

    Running Board Removal and Maintenance ........7-5 February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 6 Appendix B Drawings ..........B-1 Appendix C TMX425C Manual Controller Operating Instructions/Drawings ................C-1 Appendix D TMX425C Programmable Controller Operating Instructions/Drawings ................. D-1 TMX425 Series Owner’s Manual February 1, 2004...
  • Page 7: Introduction

    Model TMX425 is modified for cardiac stress and pulmonary function testing. This manual covers the installation, operation, and service of your new ®...
  • Page 8: Drawings

    References to left, right, front, and rear are based on the assumption that you are standing on the treadmill, facing forward. Customer Service ® If you need service and/or replacement parts for your TRACKMASTER treadmill, please contact your distributor. Please include the treadmill serial number in all correspondence.
  • Page 9: Specifications

    Specifications ® The specifications discussed in this chapter apply to the TRACKMASTER TMX425 treadmill. Treadmill • 400-lb capacity • Steel chassis with TGIC Polyester powder-coat finish Drive System • Heavy-duty 2-hp AC inverter duty motor • 200-240VAC, 1-phase, 50-60 Hz, 15-amp (13 amp-Europe) power supply •...
  • Page 10: Incline Range

    • 0 to 25% Running Surface • 22 in. x 63 in. • cushioned • lubricated • low-profile (7 in. from floor) Floor Surface Requirements • 33 in. x 88 in. level surface TMX425 Series Owner’s Manual February 1, 2004...
  • Page 11: Safety Information

    Before using the TRACKMASTER treadmill, follow all precautions listed in ® this chapter, and read the entire Owner’s Manual thoroughly. Use the TRACKMASTER treadmill only as described. Serious injury could result from loss of balance or falls. To reduce the possibility of serious injury, carefully observe the following precautions.
  • Page 12 ESD. • Operator needs to be aware of and note any components of the treadmill that are loose. • Do not allow moisture or oils to accumulate on treadmill, creating a slip hazard. TMX425 Series Owner’s Manual February 1, 2004...
  • Page 13 Stop exercising immediately if you feel faint or dizzy, or if you experience symptoms of overexertion. Serious injury or death could result from operating treadmill in the presence of explosive or flammable vapors and antiseptics. February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 14 Safety Information TRACKMASTER TMX425 Series Owner’s Manual February 1, 2004...
  • Page 15: Chapter 4 Grounding Instructions

    Never use an adapter or extension cord with this product. If you have any questions or experience any problems, contact your distributor. 115 VAC 200-240 VAC NEMA 5-20R NEMA 6-15R February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 16 TRACKMASTER Notes TMX425 Series Owner’s Manual February 1, 2004...
  • Page 17: Assembly, Location, And Power Requirements

    Obstructions can cause injury to the user or damage to the treadmill. Keep the treadmill away from sources of moisture, such as spas or fountains. Moisture can cause the electronic circuitry to malfunction. February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 18 Before plugging the power cord into its power outlet, ensure that the treadmill master power switch is in the OFF position . A power surge through the treadmill electronics could trip the treadmill’s circuit breakers. TMX425 Series Owner’s Manual February 1, 2004...
  • Page 19: Test Plug Procedure

    ® Each TRACKMASTER TMX425 treadmill includes an RS-232 plug that enables you to test the operation of the treadmill without the ECG unit attached. The plug is contained in the owner’s information packet. The plug is to be used only for testing the treadmill. Do not stand on or use the treadmill while testing.
  • Page 20 Test Plug Procedure TRACKMASTER TMX425 Series Owner’s Manual February 1, 2004...
  • Page 21: Chapter 7 Preventive Maintenance

    Contact your distributor. Use only TRACKMASTER replacement parts. Using other parts may void your warranty ® and may cause your treadmill to malfunction. February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 22: Daily Maintenance

    We recommend that you evaluate the deck and belt every 8,000 miles. Note: The 8,000-mile check is a maximum recommendation. Your treadmill may require maintenance much earlier, depending on use and cleanliness of equipment. TMX425 Series Owner’s Manual February 1, 2004...
  • Page 23: Running Belt Adjustment

    MasterTrack Belt Tracking System significantly ® ® reduces the need to adjust the belt on your TRACKMASTER treadmill. However, when ® you operate your treadmill for the first time, you may need to adjust the tracking of the belt to conform to your floor. You may also need to adjust the tracking if you move the machine to another location.
  • Page 24: Belt Tension Adjustment

    (clockwise) in small increments until the slipping stops. (See Appendix B.) Exterior Care The TGIC-Polyester powder-coat finish on your TRACKMASTER treadmill is an ® extremely durable finish and requires minimal care. Do not allow perspiration to build up on your treadmill.
  • Page 25: Running Board Removal And Maintenance

    2. Flip the running board. If this surface has not been used, reinstall the board. If the surface has been used before, rewax it. Reassemble the running board by reversing the preceding three steps. February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 26: Rewaxing The Running Board

    Scotch-Brite ® ® CAUTION Do not use silicone sprays or any substances other than TRACKMASTER wax, which may be purchased directly from your distributor. Contact your distributor for further information. 1. Turn the master power switch to the OFF position, and unplug the treadmill from its power outlet.
  • Page 27: Troubleshooting

    5. Push the rear roller forward to loosen the belt. 6. Remove the 5/16-in. bolt securing the front drive roller, and then pull the roller out of the treadmill. February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 28: Roller Removal

    Never stand rollers on end, because their weight could damage the roller bearings. This procedure requires the following tools: • 1/2-in. socket wrench • 1/4-in. Allen wrench • 1/4-in. nut driver • 3/16-in. Allen wrench TMX425 Series Owner’s Manual February 1, 2004...
  • Page 29 To install the new rear roller and reinstall the front drive roller, reverse the preceding steps. CAUTION Because the rollers are heavy, permitting the roller shaft to hit the ground vertically can damage the roller bearings. Always handle rollers horizontally, and never impact the roller shaft. February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 30: Drive Motor Removal

    8. Remove the four retaining bolts and nuts securing the motor to the motor mount plate. 9. Install the original parts onto the new motor, and reinstall them in reverse order. 10. Adjust speed pickup sensor to magnet gap at .06 in. TMX425 Series Owner’s Manual February 1, 2004...
  • Page 31: Inverter Drive

    This will happen even if the treadmill is on a proper, dedicated line. Refer this problem to your local electrician and check that the service panel circuit breaker is a high magnetic breaker. February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 32: Treadmill Will Not Start

    See “Belt Tension Adjustment” on page 7-4 to adjust. Running Belt Is Off-Center Occasionally the treadmill running belt will become off-center. See “Running Belt Adjustment” on page 7-3 to adjust. TMX425 Series Owner’s Manual February 1, 2004...
  • Page 33: Appendix A Maintenance Log

    Appendix Maintenance Log Serial #_______________________________Date Purchased_______________ Purchased From________________________Phone_______________________ DATE HOURS SERVICE COMPLETED COST February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 34 TRACKMASTER Notes TMX425 Series Owner’s Manual February 1, 2004...
  • Page 35: Appendix B Drawings

    Item Description Part Number Inverter – Lesson 317-160-105 Inverter Signal Harness 317-160-036 Power Input Harness 317-160-069 Capacitor 317-160-035 HN - #8 – 32 Nylon 001-1763 Isolation Mount 317-160-040 Tie Wrap – 4” 317-160-075 February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 36 Item Description Part Number Inverter – Lesson 317-160-104 Inverter Signal Harness 317-160-036 Power Input Harness 317-160-069 Capacitor 317-160-035 HN - #8 – 32 Nylon 001-1763 Isolation Mount 317-160-040 Tie Wrap – 4” 317-160-075 TMX425 Series Owner’s Manual February 1, 2004...
  • Page 37 317-160-108 DECAL CAUTION ELECTRIC 317-160-103 WASHER DELRIN 317-160-051 MOTOR LEESON 317-160-070 HNS 5/18-18 FLANGE 001-1398 SSS #10-32 X .125 317-175-007 MAGNET SPEED SENSOR 317-160-034 HSBHCS 5/16-18 X 1 PLTD 001-1735 Motor Mount Assembly February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 38 RHMS #6-32 X 3/8 001-1745 LIGHT POWER ON 317-160-010 HH SCREW #10-32 X 3/8 GRN 317-160-076 DECAL GROUND 317-160-079 HARNESS CE FILTER GROUND 317-160-070 HARNESS CE FILTER INPUT 317-160-071 HNS #8-32 FLANGE 001-1636 TMX425 Series Owner’s Manual February 1, 2004...
  • Page 39 TRACKMASTER 115V Motor Pan Assembly February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 40 317-160-076 LIGHT POWER ON 317-160-010 RHMS #6-32 X 3/8 001-1745 HARNESS 9 PIN BUS SUPPORT 317-160-065 SWITCH 220v 317-160-088 HARNESS CE FILTER GROUND 317-160-070 FILTER CE 220v 317-160-023 HHMS #8-32 X ½ 001-1764 TMX425 Series Owner’s Manual February 1, 2004...
  • Page 41 TRACKMASTER 220V Motor Pan Assembly February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 42 HSHSS ∅5/8’’ X 1’’ LONG 001-1730 NLN ½-13 001-1676 FW ∅1/2’’ 001-1443 ELEVATION DELRIN SPACER 317-160-060 NLN 3/8-16 001-1430 WASHER NYLON 317-160-086 HHCS 3/8-16 X 3’’ GR5 001-1699 ELEVATION ASSEMBLY 317-372-001 BUMPER 1.8 Dia. Black 317-160-106 TMX425 Series Owner’s Manual February 1, 2004...
  • Page 43: Frame Assembly

    TRACKMASTER Frame Assembly February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 44 001-1740 SPACER REAR END CAP 317-160-050 HSBHCS 5/16-18 X 2” PLTD 001-1740 CAP END CHANNEL 317-160-022 FW 5/16” DIA. 001-1440 PLATE BELT TENSION 317-160-044 CHANNEL WELDMENT DECK SPT 317-379-001 ROLLER REAR 317-160-004 B-10 TMX425 Series Owner’s Manual February 1, 2004...
  • Page 45 TRACKMASTER Running Deck Assembly February 1, 2004 TMX425 Series Owner’s Manual B-11...
  • Page 46 GROMMET HOOD 317-160-017 WARNING CARD ASSEMBLY 317-190-001 RIGHT HAND HANDRAIL WELDMENT 317-173-001 FASTNER 1/420 RIV-NUT 001-1686 CONNECTOR TUBE MODIFIED 317-184-002 FW 1/4’’ 001-1439 LW ¼’’ 001-1450 HHCS ¼-20 X 2’’ GR5 001-1493 B-12 TMX425 Series Owner’s Manual February 1, 2004...
  • Page 47 TRACKMASTER Final Assembly February 1, 2004 TMX425 Series Owner’s Manual B-13...
  • Page 48 TRACKMASTER B-14 TMX425 Series Owner’s Manual February 1, 2004...
  • Page 49 TRACKMASTER Circuit Board February 1, 2004 TMX425 Series Owner’s Manual B-15...
  • Page 50 TRACKMASTER B-16 TMX425 Series Owner’s Manual February 1, 2004...
  • Page 51: Appendix C Tmx425C Manual Controller Operating Instructions/Drawings

    Appendix TMX425C Manual Controller Operating Instructions TRACKMASTER TIME CALORIES CAL/MINUTE DISTANCE METS PACE ♥ INCLINE SPEED SCAN WEIGHT SELECT COOL START DOWN February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 52: Start Key

    Speed Display Window The speed display window shows the speed of the running belt in miles per hour (a display calibrated for kilometers per hour is optional). TMX425 Series Owner’s Manual February 1, 2004...
  • Page 53 Use the Weight +/- to enter user weight prior to the exercise session. The default is 150 lb. Note: It is important to enter each user's correct weight before the exercise session because all display calculations are based upon this number. February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 54 The Incline +/− keys increase or decrease the incline of the running belt in 0.5% increments. Press and hold the + or − key until the desired inclination is displayed. The front of the TRACKMASTER treadmill will gradually raise or lower until the desired incline is ® attained. TMX425 Series Owner’s Manual February 1, 2004...
  • Page 55 TRACKMASTER TRACKMASTER Setup Check Setup Check February 1, 2004 February 1, 2004 TMX425 Series Owner’s Manual TMX425 Series Owner’s Manual...
  • Page 56 Setup Check Setup Check TRACKMASTER TRACKMASTER TMX425 Series Owner’s Manual TMX425 Series Owner’s Manual February 1, 2004 February 1, 2004...
  • Page 57 Appendix TMX425CP Programmable Controller Operating Instructions TRACKMASTER INCLINE SPEED DISTANCE TIME COOL ENTER DOWN STOP STOP CLEAR PROGRAM START SELECT February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 58 Speed Display Window The speed display window shows the speed of the running belt in miles per hour (a display calibrated for kilometers per hour is optional). TMX425 Series Owner’s Manual February 1, 2004...
  • Page 59: Message Center

    The Incline +/− keys increase or decrease the incline of the running belt in 0.5% increments. Press and hold the + or − key until the desired inclination is displayed. The front of the TRACKMASTER treadmill will gradually raise or lower until the desired incline is ® attained. February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 60 11. Press the COOL DOWN switch to begin a sixty-second cool down phase. 12. Completion of time or distance will start a sixty-second cool down phase. TMX425 Series Owner’s Manual February 1, 2004...
  • Page 61 Press the COOL DOWN switch to begin a sixty-second cool down phase. Completion of time or distance will start a sixty-second cool down phase. February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 62 13. Press the COOL DOWN switch to begin a sixty-second cool down phase. 14. Completion of time or distance will start a sixty-second cool down phase. TMX425 Series Owner’s Manual February 1, 2004...
  • Page 63 Press one of the STOP switches to bring the treadmill running belt to a stop; this will also reset elevation. Press the COOL DOWN switch to begin a sixty-second cool down phase. Completion of time or distance will start a sixty-second cool down phase. February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 64 Press either STOP switch to bring the treadmill running belt to a stop, this will also reset elevation. Press the COOL DOWN switch to begin a sixty-second cool down phase. Completion of time or distance will start a sixty-second cool down phase. TMX425 Series Owner’s Manual February 1, 2004...
  • Page 65 10. At four minutes, treadmill requires heart rate input. Use the contact heart rate grips, or a POLAR chest strap. 11. Twenty seconds after hear rate inputs are requested, treadmill begins cool down, and fitness test score is displayed in the message center. February 1, 2004 TMX425 Series Owner’s Manual...
  • Page 66 15. Press either STOP switch to bring the treadmill running belt to a stop, this will also reset elevation. 16. Press the COOL DOWN switch to begin a sixty-second cool down phase. 17. Completion of time or distance will start a sixty-second cool down phase. D-10 TMX425 Series Owner’s Manual February 1, 2004...
  • Page 67 This will also reset elevation. 14. Press the COOL DOWN switch to begin a sixty-second cool down phase. 15. Completion of time or distance will start a sixty-second cool down phase. February 1, 2004 TMX425 Series Owner’s Manual D-11...
  • Page 68 10. Press either STOP switch to bring the treadmill running belt to a stop. This will also reset elevation. 11. Press the COOL DOWN switch to begin a sixty-second cool down phase. 12. Completion of time or distance will start a sixty-second cool down phase. D-12 TMX425 Series Owner’s Manual February 1, 2004...
  • Page 69 12. Press either STOP switch to bring the treadmill running belt to a stop. This will also reset elevation. 13. Press the COOL DOWN switch to begin a sixty-second cool down phase. 14. Completion of time or distance will start a sixty-second cool down phase. February 1, 2004 TMX425 Series Owner’s Manual D-13...
  • Page 70 Incline + / - Keys TRACKMASTER D -14 TMX425 Series Owner’s Manual February 1, 2004...
  • Page 71 TRACKMASTER Incline + / - Keys F ebruary 1, 2004 TMX425 Series Owner’s Manual D-15...
  • Page 72 Incline + / - Keys TRACKMASTER D-16 TMX425 Series Owner’s Manual February 1, 2004...
  • Page 73 TRACKMASTER Incline + / - Keys February 1, 2004 TMX425 Series Owner’s Manual D-17...

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