Empire DXT(30,35)IN91(N,P)-2 Installation Instructions And Owner's Manual

Empire DXT(30,35)IN91(N,P)-2 Installation Instructions And Owner's Manual

Direct vent gas

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WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
— Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of
this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Leave the building immediately.
Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
If you cannot reach your gas supplier,
call the fire department.
— Installation and service must be per-
formed by a qualified installer, service
agency or the gas supplier.
WARNING
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
INSTALLATION INSTRUCTIONS
AND OWNER'S MANUAL
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
HOT GLASS
WILL
CAUSE BURNS.
DO NOT TOUCH
GLASS
UNTIL COOLED.
NEVER
ALLOW CHILDREN
TO TOUCH GLASS.
DIRECT VENT GAS
FIREPLACE INSERT
TRADITIONAL MODELS
DXT(30,35)IN91(N,P)-2
UL FILE NO. MH 30033
This appliance may be installed in an
a f t e r m a r k e t , p e r m a n e n t l y l o c a t e d ,
manufactured home (USA only) or mobile
home, where not prohibited by state or local
codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with other
gases, unless a certified kit is used.
If not installed, operated and maintained in accordance
with the manufacturer's instructions, this product
could expose you to substances in fuel or from fuel
combustion which can cause death or serious illness.
GAS-FIRED
WARNING
Page 1

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Summary of Contents for Empire DXT(30,35)IN91(N,P)-2

  • Page 1 FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly TRADITIONAL MODELS could result in serious injury, death or DXT(30,35)IN91(N,P)-2 property damage. UL FILE NO. MH 30033 — Do not store or use gasoline or other flam- This appliance may be installed in an...
  • Page 2: Aa Battery

    BEFORE YOU START Read the safety information on Pages 39 - 40. Install the wiring. See page 25. Install the venting. See pages 9 - 11. 4. Install the fireplace. See pages 9 - 11. Connect the gas. See page 8. Install the logs. See pages 15 - 23. 7. Light the fireplace and troubleshoot. See page 24.
  • Page 3: Table Of Contents

    TABLE OF CONTENTS SECTION PAGE Introduction ............................ 4 Specifications & Accessories ......................5 Fireplace Insert Dimensions .....................6 - 7 Mantel and Trim Clearances ......................7 Gas Supply ............................ 8 Venting and Installation ......................9 - 11 Vertical Termination ........................12 Glass & Screen Assembly Removal .................... 13 Glass & Screen Assembly Placement ..................
  • Page 4: Introduction

    • Modification of the fireplace insert or direct vent system. The installation must conform with local codes or, in the absence of • Installation other than as instructed by Empire Comfort Systems, local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA Inc. 54* Natural Gas and Propane Installation Code, or CSA B149.1 in •...
  • Page 5: Specifications & Accessories

    SPECIFICATIONS & ACCESSOREIS DXT30IN DECORATIVE FRONTS Input Btu/hr (Maximum) 30,000 30,000 Model Description Used On Input Btu/hr (Minimum) 24,000 21,000 DF30ABL “Accord” - Black DXT30IN KWH (Maximum) 8.79 8.79 DF30AHP “Accord” - Hammered Pewter DXT30IN KWH (Minimum) 7.03 6.15 DF30ASS “Accord” - Stainless Steel DXT30IN Orifice 1.65mm “Dunes” - Hammered Pewter and DF30DHPBL DXT30IN Black...
  • Page 6: Fireplace Insert Dimensions

    FIREPLACE INSERT DIMENSIONS When planning a fireplace insert installation, it’s necessary to • Electrical supply requirements. determine: • Proper opening size of fireplace required for installation of • The vent system configuration to be used. the fireplace insert. • Gas supply piping. 2 7/32" INTAKE VENT FLUE VENT INSERT DIMENSIONS (in inches) DIMENSION DXT30IN DXT35IN 20-1/8 24-1/16 29-3/8 33-3/8 18-5/8 21-3/4 26-3/4 30-3/4 16-3/8 18-15/16 20-5/8 16-3/8...
  • Page 7: Mantel And Trim Clearances

    FIREPLACE INSERT DIMENSIONS Fireplace Opening Dimensional Information/Sizing MINIMUM FIREPLACE OPENING DIMENSIONS (dimensions in inches) FRONT REAR MODEL DEPTH HEIGHT A* WIDTH WIDTH DXT30IN 19-1/2 29-1/2 16-1/2 17-1/8 DXT35IN 23-9/16 33-1/2 19-5/8 20-3/4 Figure 2 MANTEL AND TRIM CLEARANCES Combustible Material No greeting cards, stockings or ornamentation of any type should be placed on or attached to the fireplace. The flow of heat can ignite combustibles.
  • Page 8: Gas Supply

    GAS SUPPLY The gas pipeline can be brought in through the right or left side of Installing the Main Gas Cock the appliance. The insert has a Flexline with shutoff valve located on Each appliance should have its own manual gas cock. the right side when facing the unit.
  • Page 9: Venting And Installation

    VENTING AND INSTALLATION Before beginning, remove glass door and log package from NOTICE: The following statement is also provided on a separate unit. Also check to make sure there is no hidden damage label plate in the instruction packet. Prior to installation of the fire- to the unit. Take a minute and plan out the gas, venting place insert, the installer must mechanically secure this warning and electrical route. It is best to start with the gas line first, plate to the inside of the fireplace for future reference as required.
  • Page 10 VENTING AND INSTALLATION Vent System Approvals the bottom ends of the flex pipes to the starting collars with the Figure 9 shows the vent termination caps and systems approved adjustable band clamps provided. Slide the gas insert into place, for use with these models. Approved vent system terminations are and position any excess flex vent pipe back up into the chimney.
  • Page 11 VENTING AND INSTALLATION Figure 9 34960-4-1015 Page 11...
  • Page 12: Vertical Termination

    VERTICAL TERMINATION Determining Minimum Vent Height Above the Roof. Vertical Through the Roof Applications The Gas Fireplace Insert has been approved for: a) Vertical installations up to 40 feet in height (top of insert to cap). WARNING b) Ensure that existing vent run has no more than two sets of 45 Major U.S.
  • Page 13: Glass & Screen Assembly Removal

    GLASS & SCREEN ASSEMBLY REMOVAL Remove the screw securing the screen assembly to the 6. Angle the glass towards you from the top and firmly pull out. insert. Lift the assembly up and pull out to remove it from the CAUTION insert. See Figure 12. Bottom glass clips do not require use of the latch tool to disen- gage them from the glass assembly.
  • Page 14: Glass & Screen Assembly Placement

    GLASS & SCREEN ASSEMBLY PLACEMENT 1. Place the bottom of the glass assembly into the firebox and Place the screen on the four pegs (two each side) on the angle the top in. firebox. Secure with screw as shown in Figure 17. CAUTION Ensure the bottom glass clips engage to the glass assembly. Figure 17 Figure 15 Secure the glass assembly in place with one hand. 3. Insert the Latch Tool into the firebox at the top and hook it onto the right glass clip.
  • Page 15: Log Identification

    LOG IDENTIFICATION Burner Pin Locations Note: Install firebox liners before installing log set. Refer to the installa- tion instructions that came with your liners for more information. Log Identification Chart - Top View Log ID Picture Rear Log DXT30 Part No. 31213 DXT35 Part No. 31220 Figure 18 Left Log DXT30 Part No. 31212 DXT35 Part No. 31219 Right Log DXT30 Part No.
  • Page 16: Log Placement

    LOG PLACEMENT One bag of embers is included with the original purchase of the appliance. Use only half of the bag (approximately 0.4 oz) for ember placement and save the rest for use after maintenance. Notice: Burner Pins #1,2, and 4 shown gray for clarity. EMBER PLACEMENT - EMPTY BURNER (DXT30 Shown) Notice: Cover all ports except slots.
  • Page 17 LOG PLACEMENT Place Rear Log (A) onto burner pins #1 and #2. See Figure 18 for burner pin identification. TOP VIEW (DXT30 Shown) FRONT VIEW (DXT30 Shown) 34960-4-1015 Page 17...
  • Page 18 LOG PLACEMENT Place Left Log (B) onto the two left pins on (A) log and angled down to sit outside the grate. NOTICE: Log should not touch grate tang. TOP VIEW (DXT30 Shown) FRONT VIEW (DXT30 Shown) Page 18 34960-4-1015...
  • Page 19 LOG PLACEMENT Place Right Log (C) onto the two right pins on (A) log and angled down to sit outside the grate and onto burner pin #4. See Figure 18 for burner pin identification. NOTICE: Log should not touch grate tang. TOP VIEW (DXT30 Shown) FRONT VIEW (DXT30 Shown) 34960-4-1015 Page 19...
  • Page 20 LOG PLACEMENT Place Log Chunk (D) onto burner pins #3 and #5. See Figure 18 for burner pin identification. TOP VIEW (DXT30 Shown) FRONT VIEW (DXT30 Shown) Page 20 34960-4-1015...
  • Page 21 LOG PLACEMENT Place Right Center Log (F) onto the two pins on (C) log and burner pin #6. See Figure 18 for burner pin identification. TOP VIEW (DXT30 Shown) FRONT VIEW (DXT30 Shown) 34960-4-1015 Page 21...
  • Page 22 LOG PLACEMENT Place Left Center Log (E) onto the two pins on (B) log and burner pin #7. See Figure 18 for burner pin identification. TOP VIEW (DXT30 Shown) FRONT VIEW (DXT30 Shown) Page 22 34960-4-1015...
  • Page 23 LOG PLACEMENT Place Front Log (G) onto the center pin on (A) log and against the back of the center grate tang. TOP VIEW (DXT30 Shown) FRONT VIEW (DXT30 Shown) 34960-4-1015 Page 23...
  • Page 24: Lighting Instructions

    LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which au- Follow the gas supplier's instructions. tomatically lights the pilot. Do not try to light the pilot by hand, • If you cannot reach your gas supplier, call the fire depart- use the remote control.
  • Page 25: Ipi System Wiring Diagram

    IPI SYSTEM WIRING DIAGRAM If any of the original wire as supplied with this unit must be CAUTION replaced, it must be replaced with equivalent gauge and tem- Do not operate the appliance with glass panel removed, perature rated wire. cracked or broken.
  • Page 26: Remote Control Operation Instructions

    REMOTE CONTROL OPERATION INSTRUCTIONS NOTICE: ON/OFF rocker switch must be ON for the remote to operate. Features: Main Burner ON/OFF Main Burner flame modulation (6 levels) Choice of standing or intermittent pilot Thermostat or Smart thermostat functions On/Off relay* Comfort Fan speed modulation (6 levels) *Not available on DXT(30,35)IN models.
  • Page 27 REMOTE CONTROL OPERATION INSTRUCTIONS Initializing the System for the First Time Install the three AAA type batteries in the Transmitter battery bay located on the base of the Transmitter (back side). See Figure 20. Power the receiver With the ON/OFF rocker switch turned ON, press red button on the module.
  • Page 28 REMOTE CONTROL OPERATION INSTRUCTIONS Remote Flame Control The Proflame has six flame levels. With the system ON and the flame level at the maximum in the appliance, pressing the DOWN ARROW key once will reduce the flame height by one step until the flame is turned OFF. The UP ARROW key will increase the flame height each time it is pressed. If the UP ARROW key is pressed while the system is ON but the flame is OFF, the flame will come ON in the high position. Figure 23 - Flame OFF Figure 24 - Flame Level 1 Figure 25 - Flame Level 5 Figure 26 - Flame Level Maximum...
  • Page 29 REMOTE CONTROL OPERATION INSTRUCTIONS Thermostat Transmitter Operation SMART Thermostat Operation The Remote Control can operate as a room thermostat. The ther- The Smart Thermostat function adjusts the flame height in accor- mostat can be set to a desired temperature to control the comfort dance with the difference between the set point temperature and level in a room.
  • Page 30 REMOTE CONTROL OPERATION INSTRUCTIONS Fan Speed Control Continuous Pilot/Intermittent Pilot (CPI/IPI) Selection The speed of the fan can be controlled by the Proflame system. With the system in “OFF” position press the MODE key (Figure The fan speed can be adjusted through six speeds. 19a) to index to the CPI mode icon. See Figures 32 and 36. To activate this function, use the MODE key (Figure 19a) to Pressing the UP ARROW key will activate the Continuous Pilot index to the fan control icon.
  • Page 31: Remote Control Operation Instructions

    REMOTE CONTROL OPERATION INSTRUCTIONS Key Lock Using the Insert Without a Remote Control This function will lock the keys to avoid unsupervised operation. Remove the decorative front and outer surround to access the module. With the ON/OFF rocker switch in the ON position, press To activate this function, press MODE and UP keys at the same with SW1 button on the module.
  • Page 32: Insert Maintenance And Service

    INSERT MAINTENANCE AND SERVICE Checking Vent System Although the frequency of servicing and maintenance will depend Frequency: Before initial use and at least annually thereafter, on use and the type of installation, you should have a qualified more frequently if possible. service technician perform an appliance checkup at the beginning By: Qualified service technician/Home owner.
  • Page 33: Blower Removal/Replacement

    BLOWER REMOVAL/REPLACEMENT Blower Removal/Replacement Instructions - From the Front The appliance, when installed, must be electrically con- Servicing or removal of the blower system must be performed by nected and grounded in accordance with local codes or, a qualified service person. in the absence of local codes, with the current CSA C22.1 If the blower assembly must be replaced, the following steps are Canadian Electrical Code.
  • Page 34: Blower Removal / Replacement

    BLOWER REMOVAL/REPLACEMENT 14. Slide the burner to the right and lift out. See Figure 40. 17. Pull blower far enough through the blower access hole to NOTICE: Sliding the burner to the right ensures that the disconnect the wires at the connectors. See Figure 43. Once orifice disengages from the venturi.
  • Page 35: Maser Parts Distributors

    MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort. com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit.
  • Page 36: Parts List

    PARTS LIST PART NUMBER INDEX NO. DESCRIPTION DXT30IN DXT35IN 28939 28939 BRACKET, INJECTOR R7624 R7624 AIR SHUTTER R11530 R11530 VENTURI R10933 R10933 GASKET TUBE BURNER 31200 31202 BURNER SUB-ASSEMBLY R11524 R11524 WIRE HARNESS, RECEIVER R11522 R11522 PROFLAME TRANSMITTER 28858 28889 TRADITIONAL BASE LINER ASSEMBLY R11538 R11557...
  • Page 37: Exploded View

    EXPLODED VIEW 34960-4-1015 Page 37...
  • Page 38: Decorative Fronts

    DECORATIVE FRONTS Page 38 34960-4-1015...
  • Page 39: Important Safety Information

    QUALIFIED SERVICE PERSON. The appliance it should be replaced only with a complete glass frame should be inspected before use and at least annually assembly from Empire. See parts list on Pages 36 and by a qualified service person. More frequent 37 for ordering.
  • Page 40: Safety Information For Users Of Lp-Gas

    SAFETY INFORMATION FOR USERS OF LP-GAS Propane (LP-Gas) is a flammable gas which can cause fires SOME POINTS TO REMEMBER and explosions. In its natural state, propane is odorless and • Learn to recognize the odor of LP-gas. Your local LP-Gas colorless.
  • Page 41: Warranty

    WARRANTY Empire Comfort Systems Inc. warranties this hearth product to be free from defects at the time of purchase and for the pe- riods specified below. Hearth products must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner’s manual. This warranty applies to the original purchaser only and is not transferable. All warranty repairs must be accomplished by a qualified gas appliance technician.
  • Page 42: Appliance Service History

    APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes Page 42 34960-4-1015...
  • Page 43 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed/Notes 34960-4-1015 Page 43...
  • Page 44 Empire Comfort Systems Inc. 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. www.empirecomfort.com Page 44 34960-4-1015...

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