Montigo HW38DF Installation & Maintenance Manual

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Installation & Maintenance Manual
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL
1/32"
Read and understand this manual. Improper installation, adjustment, alteration,
TWO PLACE DECIMAL
CHANGED BY
THREE PLACE DECIMAL
service or maintenance can cause serious injury, property damage or even death.
ALL BENDS ARE ASSUMED
TO BE 90 UNLESS NOTED
-
For assistance or additional information consult a qualified installer, service
OTHERWISE.
agency or the gas supplier.
XG0147
Canadian Heating Products Inc. Langley, BC V4W 4A
DANGER
NAME
DATE
Description
PC
12/03/2014
Drawn by
.015"
DWG. NO.
Revision / Date
A
.005"
Revision
MATERIAL
Finish
SCALE
®
C
US
H38DF WITH SCREEN
ASSY
H38DF-W/SCREEN
Do not store or use gasoline or any other flammable vapors and liquids in the vicinity of
this or any other gas burning appliance. A fire or explosion my occur causing serious
injury, property damage or even death.
1:12
WEIGHT:
SHEET 1 OF 1
Installer: Leave this manual with the appliance. Do not remove.
Consumer: Retain this manual for maintenance and future reference. Do not Discard.
Blank
Blank
Flammable materials
Explosion risk
Toxic
Do not try to light any appliance.
Blank
Flammable materials
Explosion risk
Toxic
Do not touch any electrical switch; do not use any phone in your building.
General Warning
Laser Radiation
Biohazard
Flammable materials
Explosion risk
Immediately call your gas supplier from a neighbor's phone. Follow the gas
Toxic
General Warning
Laser Radiation
Biohazard
Irritant
Slippery floor
Watch your step
Blank
supplier's instructions.
General Warning
Laser Radiation
Biohazard
Irritant
Slippery floor
Watch your step
Gas bottles
Watch for
Electricity
Flammable materials
Explosion risk
falling objects
Toxic
If you cannot reach your gas supplier, call the fire department.
Irritant
Slippery floor
Watch your step
Gas bottles
Watch for
Electricity
Low temperature
Strong magnetic field
falling objects
Optical radiation
General Warning
Laser Radiation
Biohazard
Gas bottles
Watch for
Electricity
Low temperature
Strong magnetic field
falling objects
Optical radiation
Irritant
Slippery floor
Watch your step
Low temperature
Strong magnetic field
Optical radiation
Gas bottles
Watch for
Electricity
falling objects
Montigo Del Ray Corp. Ferndale, WA 98248
H38DF HL38DF
HW38DF
Indoor
Residential
Fireplace
WARNING
NOTICE
DANGER
IF YOU SMELL GAS
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Oxidising
Hot surface
Danger of entrapment
Danger of death
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Oxidising
Hot surface
Danger of entrapment
Danger of death
Cutting
High temperatures
Glass hazard
Danger of suffocation
Oxidising
Hot surface
Danger of entrapment
Danger of death
Cutting
High temperatures
Glass hazard
Danger of suffocation
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Cutting
High temperatures
Glass hazard
Danger of suffocation
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
Oxidising
Hot surface
Danger of entrapment
Danger of death
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
Cutting
High temperatures
Glass hazard
Danger of suffocation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
150204

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Summary of Contents for Montigo HW38DF

  • Page 1 Danger of harming radiation Environment your hands Gas bottles Watch for Electricity Danger for cutter Entrapment hazard Battery hazard Rotating parts falling objects XG0147 150204 Canadian Heating Products Inc. Langley, BC V4W 4A Montigo Del Ray Corp. Ferndale, WA 98248...
  • Page 2: Table Of Contents

    H*38DF Gas Fireplace NOTICE You must read and understand this manual prior to installation, operation or troubleshooting this appliance. Please retain this owner’s manual for future reference and maintenance. Table of Contents Instruction Manual Contents Section 9: Installing the Accessories Installing Firestones in Natural Gas and Propane Fireplaces Safety Alerts Designer River Rocks - Converting from H38DFN* to HR38DFN*:...
  • Page 3: Safety Alerts

    Introduction Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards.
  • Page 4: Before You Start

    Direct Vent installation. Should it be impossible to meet the venting requirements laid „ out in Section 3: Venting, please contact a local Montigo dealer BEFORE YOU START: regarding the use of a Montigo Power Vent. Lay out the Vent run; calculating the required elbows and straight „...
  • Page 5: Rating Plate Sample

    H*38DF Gas Fireplace Installation Rating Plate Sample Figure A: Rating Plate for standing pilot (SIT) Figure B: Rating Plate for IPI eletronic ignition Page 5 XG0147 - 150204...
  • Page 6: Section 1: Installation Overview & Product Dimensions

    1" " " 8" 5" " " " " " 8" [203] 5" [127] " " " 36" Side View " " 1" Front View Figure 1. Fireplace dimensions (Tolerance ± ⅛"). *36½" for HW38DF* Page 6 XG0147 - 150204...
  • Page 7: Section 2: Framing

    Frame in the enclosure for the unit with framing materials. The Shelf framed opening for the assembled H*38DF* fireplace is 37 3/4" wide, x 42" high x 21⅛" deep. For assembled HW38DF* fireplace is 37 3/4" Combustible 17 1/2” Header wide, x 42"...
  • Page 8: Clearances

    17 1/2 2 See Section 6: NON-Combustible material of the same size and thermal characteristics, Finishing around HW38DF 17 1/2 3 ie: cement board or equivalent. This is recommended in applications the fireplace where the facing materials will not adhere to the metal nailing flange.
  • Page 9: Section 3: Venting

    4. Install the (5" and 8") collars to the rear vent outlet using the be impossible to ensure that the termination is the highest point or to included hardware, as illustrated Figure 8a. meet the venting guidelines laid out below please contact your Montigo dealer to discuss power venting options. Flue Cover Plate...
  • Page 10: Section 3-2: Installing A Roof Mounted Direct Vent Termination (Pvtk-1)

    H*38DF Gas Fireplace Installation Section 3-2: Installing A Roof Mounted Direct Vent Termination PVTK1 (PVTK-1) Termination 2’ min. This section applies to installations where the direct vent termination will be roof mounted. Support ring Section 3-2-1: Venting Layout Support plate 32’...
  • Page 11 H*38DF Gas Fireplace Installation PVTK1 Termination Support plate 32’ max Support ring 18” Max. Figure 9c. Rear vent, Roof mounted venting (1 = 90° bend). Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens.
  • Page 12: Section 3-3: Installing A Wall Mounted Direct Vent Termination

    H*38DF Gas Fireplace Installation Section 3-3: Installing a Wall Mounted Direct Vent Termination 4). Installation of termination from inside structure This section applies to installations where the direct vent termination A Termination with a MOSR Frame is installed from the inside of the will be wall mounted.
  • Page 13: Section 3-3-1: Venting Layout: Wall Mounted Termination

    NOT be an acceptable installation. If your installation does not fall within the venting Example C: (Unacceptable Installation) graph parameters, please contact a local Montigo dealer for Power Venting options. If the vertical dimension from the floor of the fireplace is 60" and the horizontal run to the wall flange of the vent termination is 144",...
  • Page 14 H*38DF Gas Fireplace Installation 126” Max. 30” Max. Solid Section Termination Flex Section Exterior wall Hearth Figure 13b. Top Vented, wall mounted Retracted Multi-elbow installation. See Venting Graph for Top vent, wall mounted terminations, Figure 12 or 12a. Note: Images are shown without screens for clarity purposes. However, your fireplace should not be operated without proper installation of screens.
  • Page 15 H*38DF Gas Fireplace Installation 45° Corner Installation. IMPORTANT Attach an PEL-45 (45° elbow) directly onto the flue collar. Cut the PXT-20 to suit, and attach it to the PEL-45. Slide the fireplace into Corner installation is available for H38DF NG models only. Ensure minimum position and attach to the termination.
  • Page 16 If your installation does not fall 28 3/4” within the venting graph parame- your fireplace should not be operated without proper installation of ters, please contact a local Montigo screens. 18” Dealer for Power Venting options. Figure 15. Rear Vent Venting Graph for wall mounted terminations.
  • Page 17: Section 3-3-2: Venting Components

    PEXT - 1 (12" f/m Section) possible hot spots. PEXT - 2 (24" f/m Section) Montigo recommends the use of a flex section for the final pipe PEXT - 3 (36" f/m Section) „ PEXT - 4 (48" f/m Section) connected directly to the fireplace offering greater flexibility of PEXT - 6 (72"...
  • Page 18: Section 3-3-3: Heat Shields

    H*38DF Gas Fireplace Installation Section 3-3-3: Heat Shields Installing a Wall Mounted RHS101 Heat shield. Installing a Wall Mounted RHS8 Heat shield The RHS101 Heat shield MUST be used where the RHS8 Termination The RHS8 Heat shield CANNOT be used WITHIN 36" horizontal or (Figure 17 and 17a) CANNOT be used.
  • Page 19: Section 4: Wiring

    H*38DF Gas Fireplace Installation Section 4: Wiring Models H38DFN-F H38DFL-F OPTIONAL BATTERY HL38DFN-F PACK HL38DFL-F 1.5V AA type 1.5V AA type SPARK HR38DFN-F GREEN 1.5V AA type WHITE 1.5V AA type BLACK HW38DFN-F BLACK SENSOR To PPO HW38DFL-F TO ON/OFF BLUE WALL SWITCH BLUE...
  • Page 20 H*38DF Gas Fireplace Installation Installing the remote On/Off Wall Switch The H*38DF* gas valve may be connected to a wall switch. Do NOT connect any external power to the remote switch. The valve will generate its own power on a millivolt circuit or will draw its power from an AC Connection inside the fireplace, depending on the model of the unit.
  • Page 21: Section 5: Installing The Gas Line

    To check pressures, control valves have a provision to remove „ a 1/8” N.PT. plug to be fitted with a hose barb. Montigo requires a service shut off valve be located in an „ When pressure testing the fireplace, Gas line, and input system follow the appropriate accessible location to isolate the gas supply.
  • Page 22: Section 6: Finishing

    H*38DF Gas Fireplace Installation Section 6: Finishing Finishing Around the Fireplace Side wall clearances are 3". Combustible surrounds may be installed with 3" clearance to the side of the fireplace as shown in Figure 25. Combustible mantels and mouldings may be safely installed over the top and on the front of the fireplace provided that they do not project beyond shaded area shown in Figure 24 Drywall/...
  • Page 23: Section 7: Screen Installation And Removal

    H*38DF Gas Fireplace Installation Section 7: Screen Installation and Removal Left Side Detail Upper Screen Removing / Attaching Screens: Removing Studs Upper Screen The Safet Stud Catch To Remov To Remove Screens: Simply gra outer corne with your t finger and Grasp each top outer corner of the screen with your you.
  • Page 24: Section 8: Installing & Removing The Door

    H*38DF Gas Fireplace Installation Section 8: Installing & Removing the Door Removing the door: The H*38DF* doors are removed in a few simple steps. Follow these instructions below to remove the Horizontal access panel, unlatch the door buckles and, remove the door. Replace in reverse order. Step 4: WARNING Firmly grasp hand-hold...
  • Page 25 H*38DF Gas Fireplace Installation Step 8: Removing the Door: Grasp the Door on either side, usually midway and lift upward, lift the door carefully up and away from the front of the fireplace. See Figures 26f. Place the Door aside in a safe place while maintenance and / or cleaning is being performed.
  • Page 26: Installing The Log Set

    H*38DF Gas Fireplace Installation Section 9: Installing the Accessories Installing the Log set: The H38DF* is supplied with a six ceramic fibre log logset. Unpack the logs and handle them very carefully. Step 1. Remove the glass door as described in the previous Instructions. Log E Air Inlets Rear / Bottom Log...
  • Page 27: Installing Firestones In Natural Gas And Propane Fireplaces

    These may be spaced at random or in a visual pattern of your Remove lava rocks from lava tray and remove lava tray from around preference in the burner tray. See the Montigo web site for photographs the burner.
  • Page 28: Installing The Designer River Rocks

    H*38DF Gas Fireplace Installation Remove the Rock Guard and River Rocks from packaging. Installing the Designer River Rocks: The HR38DF* is supplied with (29) twenty-nine faux ceramic fibre river Install the new Rock Tray and front cover. Make sure the tray is not rock.
  • Page 29: Installing The Wildfire Log Set

    Next step, install the Upper (8) eight Faux Rock "C" as shown in Installing the Wildfire Log set: Figure 30f. Note: place cut surfaces of Rocks face down on lower The HW38DF* is supplied with five ceramic fibre logs. Unpack the logs Rocks. and handle them very carefully.
  • Page 30 H*38DF Gas Fireplace Installation Step 3. Place the back left log on top of the bottom left log, while resting the right side of the log on the mounting tray. As shown in figure 31b. Step 4. Place the top right log as shown below in figure 31c. Align the tab on the underside of the log, far right end, with the pro- vided notch in the bottom right log, Figure 31b.
  • Page 31: Section 10: Operation - Start-Up Sequence

    H*38DF Gas Fireplace Lighting Instruction Updates Lighting Instruction Updates Lighting Instruction Updates Lighting Instruction Updates Operation Section 10: Operation - Start-up Sequence Replace the warning label with danger label in the Replace the warning label with danger label in the Replace the warning label with danger label in the Replace the warning label with danger label in the For Your Safety - READ BEFORE LIGHTING:...
  • Page 32: Sit Proflame 2 Electronic Ignition

    H*38DF Gas Fireplace Operation SIT Proflame 2 Electronic Ignition Lighting Instructions: 1. STOP! Read the safety information above on this label. 6. Turn fireplace "ON" using wall switch or remote control. 2. Remove the lower Horizontal access panel. 7. If the Fireplace does not light, the System will cycle through two trials, (one minute audible clicking, thirty seconds of silence, and 3.
  • Page 33: Honeywell Electronic Ignition

    H*38DF Gas Fireplace Operation Honeywell Electronic Ignition Lighting Instructions: 1. STOP! Read the safety information above on this label. 8. If the fireplace does not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician 2.
  • Page 34: Maintenance

    H*38DF Gas Fireplace Maintenance Maintenance Lighting Instructions Hi-Lo Burner Adjustment: (SIT Nova 820). See pages 27 to 29. The H*38DF* is equipped with an adjustable burner, allowing you to General raise or lower the flames. To adjust the flames, locate the black knob marked 'Hi-Lo', in the centre of the gas control valve (See Figure 32).
  • Page 35: Troubleshooting

    If your fireplace still does not operate correctly, consult your local Montigo dealer. All service and repairs should be performed by a qualified Technician. All spare parts, optional fans, and optional trim finishes are available from your local Montigo dealer. Page 35 XG0147 - 150204...
  • Page 36: Replacement Parts

    H38DF HL38DF RLGSH38E Log Set RGC1006 NG Gas Valve RGC1005 LP Gas Valve RPA020 NG Pilot RPA021 LP Pilot NG Burner Contact Local Montigo Dealer LP Burner RTC182 Thermocouple RPG001 Thermopile PIEZO Piezo Ignitor RPTA03 Pilot Tubing RDTH38 Door RSCH38...
  • Page 37: Appendix A: Venting Terminations

    H*38DF Gas Fireplace Appendix Appendix A: Venting Terminations Location Canada* USA** 12 inches 12 inches clearance to the termination frame above grade, veranda, porch, deck, or balcony clearance to top of doors or operable windows 12 inches 12 inches 9 inches 12 inches clearance to sides or bottom of door or operable windows clearance to permanently closed window when installed with approved glass penetration termination...
  • Page 38: Appendix B Warranty

    The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you.
  • Page 39: Appendix C: State Of Massachusetts

    H*38DF Gas Fireplace Appendix Appendix C: State of Massachusetts Amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to NFPA-54, Chapter 10 (1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft (2) Revise 10.8.3 by adding the following additional requirements:...
  • Page 40 H38DF Residential Gas Fireplace XG0147 - 150204...

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