Montigo H38DF Installation & Maintenance Manual

Montigo H38DF Installation & Maintenance Manual

Indoor residential fireplace
Table of Contents

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Installation & Maintenance Manual
XW2002
XW2004
XG0147
Canadian Heating Products Inc. Langley, BC V4W 4A
DANGER
Read and understand this manual.
Improper installation, adjustment,
alteration, service or maintenance
can cause serious injury, property
damage
or
even
assistance or additional information
consult a qualified installer, service
agency or the gas supplier.
CAUTION
Glass doors on gas fireplaces are
extremely hot while the fireplace is
on and remain hot even after the
fireplace has been turned off. Safety
screens are available and can reduce
the risks of severe burns. Please
keep children away from the fireplace
at all times.
®
C
US
death.
For
XW2006
XW2012
XW2014
Montigo Del Ray Corp. Ferndale, WA 98248
H38DF HL38DF
HR38DF
Indoor
Residential
Fireplace
WARNING
Do not store or use gasoline or any
other flammable vapors and liquids in
the vicinity of this or any other gas
burning appliance. A fire or explosion
my occur causing serious injury,
property damage or even death.
NOTICE
Installer: Leave this manual with the
appliance. Do not remove.
Consumer: Retain this manual for
maintenance and future reference. Do
not Discard.
NOTICE
Blank
IF YOU SMELL GAS
Blank
Flammable materials
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Do not try to light any appliance.
Flammable materials
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Do not touch any electrical switch; do
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Blank
not use any phone in your building.
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Flammable materials
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Immediately call your gas supplier
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
falling objects
from a neighbor's phone. Follow the gas
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Blank
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
falling objects
Low temperature
Strong magnetic field
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
supplier's instructions.
radiation
Environment
your hands
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
Flammable materials
Explosion risk
Toxic
Corrosive
Danger overhead crane
Fork lift trucks
High voltage
Low temperature
Strong magnetic field
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
If you cannot reach your gas supplier,
radiation
Environment
your hands
Gas bottles
Watch for
Electricity
Danger for cutter
Entrapment hazard
Battery hazard
Rotating parts
falling objects
call the fire department.
General Warning
Laser Radiation
Biohazard
Oxidising
Hot surface
Danger of entrapment
Danger of death
Low temperature
Strong magnetic field
Optical radiation
Non ionizing
Radiation
Hazardous to the
Danger of harming
radiation
Environment
your hands
Irritant
Slippery floor
Watch your step
Cutting
High temperatures
Glass hazard
Danger of suffocation
042811

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Summary of Contents for Montigo H38DF

  • Page 1 Hazardous to the Danger of harming radiation Environment your hands Irritant Slippery floor Watch your step Cutting High temperatures Glass hazard Danger of suffocation XW2014 XG0147 042811 Canadian Heating Products Inc. Langley, BC V4W 4A Montigo Del Ray Corp. Ferndale, WA 98248...
  • Page 2: Table Of Contents

    ▪ Roof mounted Terminations Section 8: Installing the Accessories ..........21 - 23 Standard Top Vent (no elbows or offsets)........9 ▪ Installing the H38DF Log Set ..........21 ▪ Installing the HL38DF Firestones ..........22 Top Vent (two elbows one offset) ...........9 Top Vent (multi-elbows and offsets) ..........9 ▪...
  • Page 3: Introduction

    Introduction Congratulations on your purchase of a Montigo Fireplace. With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards.
  • Page 4: Installation

    Direct Vent installation. Should it be impossible to meet the venting requirements laid „ out in Section 3: Venting, please contact Montigo regarding the BEFORE YOU START: use of a Montigo Power Vent. Lay out the Vent run; calculating the required elbows and straight „...
  • Page 5: Section 1: Installation Overview And Product Dimensions

    H*38DF Gas Fireplace 0" clearance 0" c Installation to corners onl y to c Section 1: Installation Overview & Product Dimensions Please review the Installation Checklist on Page 4 for general information Safety, as well as efficiency of operation, should be considered when 43⅞”...
  • Page 6: Section 2: Framing The Fireplace

    H*38DF Gas Fireplace Installation Section 2: Framing Frame in the enclosure for the unit with framing materials. The Top Vent framed opening for the assembled fireplace is 37 3/4" wide, x 42 1/2" Ceiling level high x 21⅛" deep, see Figure 2 Non-Combustible materials.
  • Page 7: Clearances

    H*38DF Gas Fireplace Installation Installing The Standoffs Clearances To avoid elevated mantel temperatures, all H*38DF*-Series gas When installing a shelf over the top of the fireplaces, the following fireplaces are required to have the supplied standoffs installed. guidelines must be adhered to: The fireplace is supplied with two standoffs.
  • Page 8: Section 3: The Direct Vent System

    4. Install the (5" and 8") collars to the rear vent outlet using the be impossible to ensure that the termination is the highest point or to included hardware, as illustrated Figure 9a. meet the venting guidelines laid out below please contact your Montigo dealer to discuss power venting options. Flue Cover Plate...
  • Page 9: Section 3-2: Installing A Roof Mounted Termination

    H*38DF Gas Fireplace Installation Section 3-2: InSTaLLInG a ROOF MOUnTED DIRECT VEnT PVTK1 TERMInaTIOn (PVTK-1) Termination This section applies to installations where the direct vent termination 2’ min. will be roof mounted. Support ring Section 3-2-1: VEnTInG LaYOUT Support plate 32’...
  • Page 10: Standard Roof Vent (One Elbows No Offsets)

    18” Max. possible hot spots. Montigo recommends the use of a flex section for the final pipe „ connected directly to the fireplace offering greater flexibility of installation and absorption of movement.
  • Page 11: Section 3-3: Installing A Wall Mounted Termination

    H*38DF Gas Fireplace Installation Section 3-3: InSTaLLInG a waLL MOUnTED DIRECT VEnT 4). Installation of termination from inside structure a Termination with a MOSR Frame is installed from the inside of TERMInaTIOn the structure. These are commonly used in high-rise construction. This section applies to installations where the direct vent termination will be wall mounted.
  • Page 12: Section 3-3-1: Venting Layout

    42” All through-the-wall terminations beyond 3' of the fireplace must „ Unacceptable vent run have a Montigo Heat Shield (RHS8) installed. See Section 3-3-3. within shaded area. Once the proposed venting layout has been determined refer to „ Figure 15 to ensure the layout is acceptable.
  • Page 13: Top Vent, Wall Mounted Termination (45° Corner)

    48” If your installation does not fall 28 3/4” within the venting graph para- meters, please contact Montigo 18” for Power Venting options. Figure 16c. Flex installation. (NG Models Only) Figure 17. Rear Vent Venting Graph for wall mounted terminations.
  • Page 14: Rear Vent, Wall Mounted Termination Graph

    Place the springs, supplied with the pipe kit, between the outer „ and inner pipes to keep the pipes separate and avoid any possible hot spots. Montigo recommends the use of a flex section for the final pipe „ connected directly to the fireplace offering greater flexibility of IMPORTanT: installation and absorption of movement.
  • Page 15: Section 3-3-3: Heat Shields

    H*38DF Gas Fireplace Installation Section 3-3-3: Heat Shields Installing a wall Mounted RHS101 Heat shield. Installing a wall Mounted RHS8 Heat shield The RHS101 Heat shield MUST be used where the RHS8 Termination (Figure 19 and 19a) CannOT be used. Use the RHS101 within 36" horizontal or 46"...
  • Page 16: Section 4: Wiring

    H*38DF Gas Fireplace Installation Section 4: wiring Honeywell (Q3450) Models Pilot Assembly H38DFnE H38DFLE Pilot Electrical HL38DFnE Harness Connector HL38DFLE Honeywell Gas Control (SV9501M) Gas Control Connector Junction Box Fan Plug Receptacle Black 115VAC White 24VAC Green Gnd Screw 40 VA Transformer Wall Switch Figure 20.
  • Page 17: Sit - Ipi Gas Control And Pilot

    H*38DF Gas Fireplace Installation Models H38DFnI H38DFLI HL38DFnI HL38DFLI HR38DFnI Figure 21. Wiring for the SIT IPI Wiring Schematic nOTE: wiring for the optional Fan Kit If any of the original wire supplied with the appliance is replaced, it must be replaced with the same type, or its equivalent. All H*38DF* fireplaces may be equipped with optional fan kits for circulating heat into the living space.
  • Page 18: Section 5: Installing The Gas Line

    To check pressures, control valves have a provision to remove „ a 1/8” N.PT. plug to be fitted with a hose barb. Montigo requires a service shut off valve be located in an „ accessible location to isolate the gas supply.
  • Page 19: Section 6: Finishing

    H*38DF Gas Fireplace Installation Section 6: Finishing Painting: Finishing around the Fireplace Special care is recommended by the Master Painters and Decorators Combustible mantels and mouldings may be safely installed over the Association, when painting the fireplace surrounds, to select and apply top and on the front of the fireplace provided that they do not project a quality Alkyd sealer prior to the applying of latex paints.
  • Page 20: Section 7: Installing And Removing The Door

    H*38DF Gas Fireplace Installation Section 7: Installing & Removing the Door Removing the door: The H*38DF* doors are removed in a few simple steps. Follow these Step 5: below to remove the Horizontal access panel, unlatch the door buckles Ensure the tool is firmly and, remove the door.
  • Page 21: Section 8: Installing The Accessories

    Section 8: Installing the accessories Installing the Log set: The H38DF* is supplied with a six ceramic fibre log logset. Unpack the logs and handle them very carefully. Step 1. Remove the glass door as described in the previous Instructions.
  • Page 22: Installing The Hl38Df Firestones

    The H*38DF* has the option of installing the cultured rocks which mimic real stone. These may be spaced at random, or in a visual pattern of Figure 28b. Spreading the firestones evenly . your preference. See the Montigo web site for photographs and ideas www.montigo.com Figure 28c. Completed firestone installation.
  • Page 23: Installing The Hr38Df Artificial River Rocks

    H*38DF Gas Fireplace Installation Installing the artificial River Rocks: Next step, install the Upper (8) eight Faux Rock "C" as shown in Figure 29d. Note: place cut surfaces of Rocks face down on lower The HR38DF* is supplied with (29) twenty-nine faux ceramic fibre river Rocks.
  • Page 24: Section 9: Operation

    H*38DF Gas Fireplace Operation Section 9: Start-up Sequence with Continuous Pilot with American Flame Electronic Ignition For Your Safety - READ BEFORE LIGHTING: WARNING Models H38DFn HR38DFn If the information in these instructions is H38DFL HL38DFn not followed exactly, a fire or explosion HL38DFL may result causing property damage, personal injury or death.
  • Page 25: Start-Up Sequence With Honeywell Electronic Ignition

    H*38DF Gas Fireplace Operation with Honeywell Electronic Ignition with American Flame Electronic Ignition For Your Safety - READ BEFORE LIGHTING: WARNING Models If the information in these instructions is H38DFnE HL34DFnE not followed exactly, a fire or explosion H38DFLE HL34DFLE may result causing property damage, personal injury or death.
  • Page 26: Start-Up Sequence Sit-Ipi Gas Valve

    H*38DF Gas Fireplace Operation Proflame SIT Electronic Ignition with American Flame Electronic Ignition For Your Safety - READ BEFORE LIGHTING: WARNING If the information in these instructions is Models not followed exactly, a fire or explosion may result causing property damage, H38DFnI HL38DFnI HR38DFnI...
  • Page 27: Maintenance

    H*38DF Gas Fireplace Maintenance Models Hi-Lo Burner Lighting Instructions H38DFn HL38DFn HR38DFn adjustment: See pages 24 to 26. H38DFL HL38DFL (SIT nova 820). General The H*38DF* is equipped with an adjustable burner, allowing you to Have the fireplace and installation inspected yearly. The „...
  • Page 28: Troubleshooting

    H*38DF Gas Fireplace Maintenance Troubleshooting: Models Models Troubleshooting (Honeywell) H38DFn HL38DFn HR38DFn H38DFnE HL38DFnE (SIT nova 820). H38DFL HL38DFL H38DFLE HL38DFLE The following is a troubleshooting chart of possible problems: PROBLEM CORRECTIVE aCTIOn Noisy Pilot Flame Locate pilot adjustment screw on gas control valve.
  • Page 29: Parts List

    H*38DF Gas Fireplace Replacement Parts H38DF HL38DF HR38DF nG Gas Valve RGC1006 RGC1006 RGC1006 LP Gas Valve RGC1005 RGC1005 nG Pilot RPA020 RPA020 RPA020 LP Pilot RPA021 RPA021 nG Burner RBH3801 RBH3801 LP Burner RBH3802 nG Orifice R0R1120 R0R1120 LP Orifice...
  • Page 30: Appendix

    H*38DF Gas Fireplace Appendix appendix a: Termination Locations A = clearance to the termination frame above grade, veranda, porch, deck, Q = clearance above a roof [24 inches (61 cm) minimum] or balcony [16 inches (41 cm) minimum] R = clearance to adjacent walls and neighboring buildings[18 inches (46 B = clearance to door, or sides and top of window, that may be opened [16 cm) minimum] inches (41 cm) minimum for appliances ≤100 000 BTU/H (30kW)]...
  • Page 31: Appendix B Warranty

    The duration of any implied warranty with respect to this Montigo Gas Appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you.
  • Page 32: State Of Massachusetts

    H*38DF Gas Fireplace Appendix appendix C: State of Massachusetts amendment (Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to nFPa-54, Chapter 10 (1) Revise nFPa-54 section 10.5.4.2 by adding a second exception as follows: Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft (2) Revise 10.8.3 by adding the following additional requirements:...
  • Page 33 H*38DF Gas Fireplace Notes Page 33 XG0147 - 042811...
  • Page 34 H38DF Residential Gas Fireplace Ferndale, washington Langley, British Columbia TF: 1.800.789.6236 TF: 1.800.378.3115 FX: 1.866.3000.0927 FX: 1.604.607.6462 XG0147 - 042811...

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