Casing Panel Fixing; Flue Connection; Electrical Connections - IDEAL imax plus F80 Installation And Servicing

12 CASING PANEL FIXING

The panels should be fitted before firing the boiler. The
method of assembling the panels is as follows:
1. Remove any knockouts from the panels required for
service connections.
2. Fit the side panels by pressing them on to the latch studs.
3. Fit the front and back panels by engaging the bottom edges
over the tabs on the frame feet and then pressing the
panels against the latch studs.

13 FLUE CONNECTION

See Frame 8 for alternative connection orientation details.
To fit the flue manifold, first hang the rectangular gasket over
the 3 studs along the top edge of the flue outlet from the
sump. Engage the flue manifold over these 3 studs and
secure with the 3 nuts and 3 screws provided. Take care in
aligning the gasket to ensure a good seal.
To fit the flue socket to the flue manifold, attach the adhesive
backed gasket to the matching face and then secure in place
with the 4 screws provided. Fit the round silicon lip seal into
the recess within the flue socket outlet. When fitting the flue
to the flue socket, take care not to disturb the lip seal. The
flue should be supported in such a way as to not place a
load on the flue manifold.

14 ELECTRICAL CONNECTIONS

Warning. This appliance MUST be earthed.
A mains supply of 230V 50Hz is required. The mains supply
should be fitted with a fuse rated at 3 amps.
Wiring external to the boiler MUST be in accordance with the
current I.E.E. (BS. 7671) Wiring Regulations and any local
regulations.
Connection should be made in a way that allows complete
isolation of the electrical supply - such as a double pole
switch, having a 3mm (1/8") contact separation in both poles,
or a plug and unswitched socket serving only the boiler and
system controls. The means of isolation must be accessible
to the user after installation.
14
INSTALLATION
4. Place the top panel in place and press down to engage the
latch studs. Then secure the top panel to the top edges of
the front and back panels using the 2 screws provided in
the hardware pack. These screws must be fitted to ensure
and comply with electrical safety requirements.
Note.
Connect the earth leads provided to the earth points on the
panels as they are fitted to the boiler.
Note.
A. As condensate will be produced under nearly all conditions,
it is essential that all joints are impervious to leakage.
B. Air ducts may be fastened to the air inlet collar if
combustion air is to be drawn direct from outside.
C. A max. 100Pa is available from the boiler internal fans to
overcome the combined resistance of all flue and air ducts
fitted to the appliance. The flue design should be such that
a negative pressure is not created at the boiler flue outlet.
When making mains electrical connections to the boiler it is
important that the wires are prepared in such a way that the
earth conductor is longer than the current carrying conductors,
such that if the cord anchorage should slip the current carrying
conductors become taut before the earth carrying conductor.
WARNING . Sensor cables must be separated from cables in
the 230V circuit. For this purpose two conduits are provided.
Refer to Frame 17 for terminal strip connections.
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Installation & Servicing