Recommended Processes - Lincoln Electric power wave ac/dc 1000 sd Operator's Manual

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PRODUCT SUMMARY
The Power Wave ® AC/DC 1000
performance, digitally controlled inverter welding
power source. It is capable of producing a variable
frequency and amplitude AC output, DC positive
output, or DC negative output without the need for
external reconnection. It utilizes complex, high-speed
waveform control to support a variety of constant
current and constant voltage welding modes in each
of its output configurations.
The Power Wave AC/DC 1000
®
designed to be a part of a modular welding system.
Each welding arc may be driven by a single machine,
or by a number of machines in parallel. In multiple arc
applications the phase angle and frequency of
different machines can be synchronized by
interconnecting the units with a control cable to
improve performance and reduce the effects of arc
blow.
The Power Wave ® AC/DC 1000
designed to interface with compatible ArcLink
equipment. However, it can also communicate with
other industrial machines and monitoring equipment
via DeviceNet, or Ethernet. The result is a highly
integrated and flexible welding cell.

RECOMMENDED PROCESSES

The Power Wave ® AC/DC 1000
submerged arc welding (SAW). Due to its modular
design the Power Wave
operate on either single arc or in multi-arc applications
with up to six arcs. Each machine is factory
preprogrammed with multiple welding procedures to
support all types of submerged arc welding. The
Power Wave ® AC/DC 1000
rating of 1000 amps, 44 volts (at 100% duty cycle). If
higher currents are required machines can be easily
paralleled for up to 3000 amps on each arc.
PROCESS LIMITATIONS
The Power Wave AC/DC 1000
®
for the Submerged Arc Process (SAW).
EQUIPMENT LIMITATIONS
The Power Wave AC/DC 1000
®
outdoor environments. The Operating Temperature
Range is 14°F to 104°F(-10°C to +40°C).
OPERATION
® SD is a high
SD power source is
®
® SD is primarily
® SD is designed for
AC/DC 1000 SD can
® ®
® SD carries an output
SD is suitable only
®
SD can be used in
®
POWER WAVE
Only the MAXsa™ 22 or MAXsa™ 29 Wire Drives and
MAXsa™ 10 or MAXsa™ 19 Controllers may be used
with a K2803-1 Power Wave
Multi Arc system. Other Lincoln or non-Lincoln Wire
Drives can only be used with custom interfaces.
The Power Wave AC/DC 1000
®
maximum average output current of 1000 Amps at
100% Duty Cycle.
COMMON EQUIPMENT PACKAGES
BASIC PACKAGE
K2803-1 Power Wave
K2370-2 MAXsa™ 22 Wire Drive
K2814-1 MAXsa™ 10 Controller / User
Interface
K2683-xx Control Cable (5 pin – 5 pin) - power
source to controller.
K1785-xx Control Cable (14 pin – 14 pin) -
Controller to Wire Drive.
OPTIONAL KITS
K1785-xx Control Cable (14 pin – 14 pin) - for
paralleling / multiple arc applications.
K2312-2 MAXsa™ 29 Wire Drive (for fixture
builders).
K2311-1 Motor Conversion Kit (to convert
existing NA-3/NA-4/NA-5 wire feeder
gear boxes).
K2444-1 CE, C-Tick Filter Kit
K2626-2 MAXsa™ 19 Controller (for fixture
builders that do not require the
MAXsa™ 10 Controller).
RECOMMENDED EQUIPMENT
(See Installation Section)
® AC/DC 1000 ® SD
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AC/DC 1000 SD in a
® ®
SD will support a
®
AC/DC 1000 SD
® ®