GBC Talon 44 CE Installation & Operation Manual

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Operation and maintenance manual (72 pages)

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Talon 44/64 CE

INSTALLATION &

OPERATION MANUAL

Document Number: 930-109 REV: - REV DATE: 06-9-04

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Page 1: Cover
® Talon 44/64 CE INSTALLATION & OPERATION MANUAL Document Number: 930-109 REV: - REV DATE: 06-9-04 ©2004 GENERAL BINDING CORPORATION ALL RIGHTS RESERVED. Do not duplicate without written permission.
Page 3: Table Of Contents
44/64 ALON Operations Manual Table of content Cover ..............1 Rear Table ............22 Rear Slitter ............22 Table of Content ..........3 Film Web ............22 Nip Point ............22 Important Safety Instructions ......5 Foot Switch ............22 Print Unwind Basket .........
Page 5: Important Safety Instructions
CAUTION ADVERTENCIA SHARP BLADE. YOUR SAFETY AS WELL AS THE SAFETY OF OTHERS NAVAJA FILOSA. LAME COUPANTE. IS IMPORTANT TO GBC. IN THIS INSTRUCTION MANUAL Keep hands and Mantener manos y Tenir mains et clothing away. dedos a distancia. doigts à l'écart.
Page 7: Important Safeguards
WARNING: Do not attempt to service or repair the laminator. General Disconnect the plug from the receptacle and contact GBC’s Keep hands, long hair, loose clothing, and articles such as Technical Department or your dealer/distributor when one necklaces or ties away from the front of the heat and pull or more of the following has occurred.
Page 9: Warranty
ALON Operations Manual Limited 90-Day Warranty GBC warrants to the original purchaser for a period 1. Damage to the rollers caused by knives, razors, or of ninety days on labor and one year on parts after other sharp tools; by any foreign objects falling into installation that this laminator is free from defects the working area of the laminator;...
Page 11: Speciﬁcations
44/64 ALON Operations Manual Speciﬁcations - Talon 44 Operating Speed: Up to 10 fpm (3 mpm) Max Temperature: 270 °F (132°C) Max. Mounting Thickness: 1/2 in. (1.3 cm) Max. Film Width: 43 in. (109 cm) Dimensions (W x D x H): 64.5 in.
Page 12: Talon 64
44/64 ALON Operations Manual Specifications - Talon 64 Operating Speed: Up to 10 fpm (3 mpm) Max Temperature: 270 °F (132 °C) Max. Mounting Thickness: 1/2 in. (1.3 cm) Max. Film Width: 61 in. (155 cm) DIMENSIONS (W X D X H): Unit alone: (Figure 2) 83 in.
Page 13: Pre-Installation
44/64 ALON Operations Manual Pre- Installation Before a Talon 44/64 Laminator can be installed, ensure the following requirements are met; 4 ft. x 6 ft. 4 ft. x 6 ft. (101.6 x 152 cm) Work table on wheels 1. Are doorways and hallways wide enough for the lami- 8 ft 8 in (101.6 x 152 cm) ( 220 cm )
Page 15: Installation
Fig 4 servicing. 6. The heaters must be installed by a GBC qualified service technician. Refer to your Warranty section for explanation of “Qualified”. 7. Connect the attachment plug provided with the laminator to a suitably grounded outlet.
Page 17: Control Guide
44/64 ALON Operations Manual Control Guide A. POWER ON/ OFF (I/0): (Figure 5) Located at the back left of the machine applies power to the laminator. The control panel display will illuminate when switch is rotated to the “l” position. The off position, marked “O”, removes power from the laminator.
Page 18: Rewinder Selection Switch
44/64 ALON Operations Manual Press/ Release: When pressed, raises the upper main roller over riding the pull roller handle setting. When pressed again, reverts to current pull roller handle setting. Cooling: (Figure 8) When pressed, turns on the cooling fans. When pressed again, turns off the cooling fans. JOB When pressed, permits scrolling of job numbers by turning the MASTER DIAL and is indicated on the control panel display.
Page 19: Upper Rewinder Direction Switch
44/64 ALON Operations Manual E. UPPER REWINDER DIRECTION SWITCH: (Figure 10) This switch enables the operator to control the direction of the upper rewind/ unwind shafts. “FWD.”: In this position, the motor runs in a forward direction. “STOP”: Stops the rewinder motor for the rewind/ unwind shaft selected.
Page 20: Features Guide
44/64 ALON Operations Manual Features Guide A. E-STOP: (Figure 13) Two E-STOP buttons exist on the laminator. One on each side of the upper cabinet. To engage (1), press either push button, roller movement is stopped. To disengage (2), turn the push button clockwise once the emergency condition has been resolved.
Page 21: Idler Bar
44/64 ALON Operations Manual H. IDLER BAR: (Figure 17) The idler bars, located near each heat roller, are used to direct the ﬁlm to the heat roller nip. I. CHILL IDLER: (Figure 17) Assist in the cooling process 15mm Mounting of the web material as it exits the heat rollers.
Page 22: Rear Table
(Talon 64 Part # 2020579) To install, replace the rear slitter with the separator bar. Y. REWIND KIT OPTION: Enables roll to roll webbing of material. This kit must be installed by a qualiﬁed GBC service representative. (Talon 44 Part # 1715822)
Page 23: Operating Instructions
Always change the top and bottom supply rolls at the same time. Near the end of each roll of GBC laminating ﬁlm is a label stating “Warning-End of Roll”. The appearance of this label on either the top or bottom roll requires that new rolls of ﬁlm be installed as soon as the item presently being...
Page 24: Loading Top Thermal Film
44/64 ALON Operations Manual Loading Top Thermal Film This procedure describes how to load the upper roll of ﬁlm onto the laminator. Figure 24 uses poly-in ﬁlm and the upper rear unwind/ rewind position for illustration purpose. 1. Turn the Power ON/OFF (I/O) to ON (I). Set top heat temperature for the film type you are using.
Page 25: Loading Top Mount Adhesive
44/64 ALON Operations Manual Loading Top Mount Adhesive This procedure describes how to load a roll of mount adhe- sive using the upper position for pre-coating (Figure 26). 1. Turn the Power ON/OFF to ON (I). If the laminator is already hot, turn POWER ON/OFF to the OFF (O) position and allow the unit to cool.
Page 26: Loading Bottom Psa Film
44/64 ALON Operations Manual Loading Bottom PSA Film This procedure describes how to load a roll of mount adhesive using the lower unwind position for decaling (Figure 28). 1. At this point you should have an upper roll of PSA film loaded onto the laminator.
Page 27: Threading Card Procedure
44/64 ALON Operations Manual Threading Card Procedure This procedure describes how to feed two loaded ﬁlms through the main rollers (Figure 30). 1. At this point you should have an upper roll of film and lower roller roll of film loaded onto the laminator with the appropriate material for your application.
Page 28: Start Laminating
44/64 ALON Operations Manual Start Laminating 1. The safety shield and feed table must be in the normal operating position. 2. Select a job mode ( ) and ensure the proper speed and temperatures are set. 3. Set the roller handle to one of the laminating posi- tions.
Page 29: Tacking New Film To Existing Film
44/64 ALON Operations Manual Method for Tracking New Film to Existing Film The following describes a method for loading ﬁlm whereby the existing ﬁlm present on the heat rollers may be used in place of the threading card to draw the new ﬁlm through the laminator.
Page 30: To Unweb The Laminator
44/64 ALON Operations Manual To Unweb the Laminator Unweb the laminator if you are changing film widths, cleaning the rollers or have ﬁnished using the machine for the day. 1. Using the rear slitter, cut the output from the web (Figure 35).
Page 31: Applications
44/64 ALON Operations Manual Applications Tips for Pre-coating Boards (Figure 37) 1. Load the laminator as illustrated in Figure 37. 2. Ensure the chill idler is in the rest position. 3. Set the roller pressure handle to the correct thick- ness.
Page 32: Psa Encapsulation
44/64 ALON Operations Manual Tips for PSA Encapsulation (Figure 40) 1. Load the laminator as illustrated in Figure 40. 2. Always use two rolls of the same width. 3. Use minimal brake tension to achieve flat output. 4. The separation of the laminate and the release liner should be maintained close to the heat rollers.
Page 33: The Art Of Lamination
44/64 ALON Operations Manual The Art of Lamination Basic Rules Film Tension Do not attempt to laminate abrasive or metal objects Proper ﬁlm tension, known as brake tension, is the minimum such as staples, paper clips and glitter, as they may amount required to eliminate wrinkles in the ﬁnished item.
Page 34: Heat
44/64 ALON Operations Manual Heat The “WAIT (Too COLD)” indicator may appear if the speed is set too fast for the material being laminated. Either lower the speed setting or press STOP and wait until the “READY” indicator appears. Operation of the laminator for more than thirty minutes at a time may necessitate a lower speed setting.
Page 35: Maintenance
Operations Manual Maintenance Caring for the GBC Talon 44/64 Laminator GBC offers Cleaning kits as well as Extended Maintenance Agreements. Contact your local GBC Service Representative or your dealer/distributor for additional information. The only maintenance required by the operator is to peri- odically clean the heat rollers and schedule semi annual maintenance checks.
Page 37: Disclamer
The information in this publication is provided for reference and is believed to be accurate and complete. GBC is not liable for errors in this publication or for incidental or consequential damage in connection with the furnishing or use of the information in this publication, including, but not limited to, any implied warranty of fitness or merchantability for any particular use.
Page 39: Troubleshooting Guide
GBC’s Equipment Maintenance Agreement will insure the quality performance and long life built into your laminator. A service charge for travel time, labor and parts may be incurred for each out of warranty service call. GBC’s Equipment Maintenance Agreement decreases these expenses and protects your valuable investment. GBC offers several types of agreements to suit your needs and budget. To...
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Talon 64 ce

GBC Talon 44 CE Installation & Operation Manual

Cover

Table of Content

Important Safety Instructions

Important Safeguards

Warranty

Speciﬁcations

Pre-Installation

Installation

Control Guide

Features Guide

Operating Instructions

Applications

The Art of Lamination

Maintenance

Disclamer

Troubleshooting Guide

Service Agreement

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