GBC Titan  1244WF Installation & Operating Manual

GBC Titan 1244WF Installation & Operating Manual

Gbc laminator operation manual
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GBC 1264WF/1244WF
GBC TITAN 1264WF/1244WF
INSTALLATION & OPERATING MANUAL
Part Number:
1264 WF
3600242
1244 WF
3600238
© 2006 General Binding Corporation
Part Number: 930-144 Rev A.
GB
I
D
NL
F
E
Operating Instructions
Istruzioni per l'Uso
Bedienungsanleitungen
Gebruiksaanwijzing
Mode d'Emploi
Instrucciones de Operación
Operation Manual
Page 1

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Summary of Contents for GBC Titan GBC 1244WF

  • Page 1: Cover

    GBC 1264WF/1244WF GBC TITAN 1264WF/1244WF INSTALLATION & OPERATING MANUAL Part Number: 930-144 Rev A. Part Number: 1264 WF 3600242 1244 WF 3600238 © 2006 General Binding Corporation Operating Instructions Istruzioni per l'Uso Bedienungsanleitungen Gebruiksaanwijzing Mode d'Emploi Instrucciones de Operación Operation Manual...
  • Page 2: Legal Disclaimer

    GBC si riserva il diritto di effettuare cambi a questo documento e ai prodotti in esso descritti senza preavviso. Tutte le specifiche e le informazioni sui prodotti sono soggette a cambio senza preavviso.
  • Page 3: Table Of Contents

    GBC 1264WF/1244WF TABLE OF CONTENTS Description Cover Legal Disclaimer Table of Contents Important Safety Instructions Important Safeguards General ,Electric & Service Warranty Specifications Pre- Installation Installation Section 1-Detailed Specifications: Description Features Applications Section 2-Consumables: Film Types Film Dimensions Core Size...
  • Page 4: Important Safety Instructions

    WARNING: DO NOT ATTEMPT TO SERVICE SAFETY OR REPAIR THE LAMINATOR INSTRUCTION Disconnect the plug from the receptacle and contact GBC’s Technical Department or your dealer/distributor when one or more of the following has occurred. The power supply cord or attachment plug is damaged.
  • Page 5: Warranty

    600 lbs (272 kg) Electrical Requirements Refer to the serial plate located on the rear of the laminator for the specific electrical rating applicable to the unit. Unit is rated for 220VAC-240AC. Do not exceed 240VAC. For best results it is recommended that 230VAC be used.
  • Page 6: Pre-Installation

    With assistance, carefully roll the laminator into position over flat and even surfaces. The laminator should be positioned to allow exiting film to flow freely to the floor or a work table. Accumulation of laminate immediately behind the laminator as it exits the equipment may cause the film to wrap around the pull rollers, resulting in a “jammed”...
  • Page 7: Section 1: Detailed Specifications

    Features: Applications: © 2006 General Binding Corporation Operation Manual A high speed laminator for the graphic arts professional as well as for the manufacturer who produces promotional pieces in-house. A new elegant design, low power consumption and first class safety and quality assurances.
  • Page 8: Section 2: Consumables

    GBC 1264WF/1244WF Section 2: Consumables Film Types: Film Diameters: Core Size: Film widths: Paper widths: © 2006 General Binding Corporation Operation Manual Poly-in films, thermal and PSA films Poly-out films, thermal and PSA Accushield Up to a 7 in. outside roll diameter. (18 cm.) 3 in.
  • Page 9: Section 3: Function

    GBC 1264WF/1244WF Section 3: Function Speed: Motor: Heating Capabilities: Controls: Roll Design: Section 4: Electrical Requirements: 1264 WF: 1264WF CE: 1244 WF: 1244WF CE: B.T.U output: 1264 WF: 1264WF CE: 1244 WF: 1244WF CE: © 2006 General Binding Corporation Operation Manual 0-10 fpm (0-6.1mpm)
  • Page 10: Heater Wattage

    GBC 1264WF/1244WF Heater Wattage: 1264 WF: 1264WF CE: 1244 WF: 1244WF CE: Amperage draw: 1264 WF: 1264WF CE: 1244 WF: 1244WF CE: D/C Voltage used: A/C Voltage Used: © 2006 General Binding Corporation Operation Manual 4500W / Heater 3300W / Heater 3000 W / Heater Drive Motor=3.3 Amps.
  • Page 11: Plug Configuration And Type

    GBC 1264WF/1244WF Operation Manual Connectors for 1264 WF Connectors for 1244 WF NEMA 6-20 P NEMA 6-30 P NEMA 6-20 R NEMA 6-30 R © 2006 General Binding Corporation Page 11...
  • Page 12: Section 5-Dimensions

    GBC 1264WF/1244WF Section 5: Dimensions Weight: 1264 WF: 1264WF CE: 1244 WF: 1244WF CE: Dimensions: 1264 WF: 1264WF CE: 1244 WF: 1244WF CE: Nip Height: © 2006 General Binding Corporation Operation Manual Crated: 750 lbs. (340 kg.) Uncrated: 600 lbs. (272 kg.) Crated: 350 lbs (159 kg.)
  • Page 13: Section 6: Know Your Laminator

    GBC 1264WF/1244WF Section 6: Know your Laminator This section is intended to aide the user in becoming more familiar with the 1244 WF & 1264 WF laminators. Refer back to this section if you have questions regarding references to certain parts of the laminator in this laminator.
  • Page 14: Front View

    GBC 1264WF/1244WF Operation Manual © 2006 General Binding Corporation Page 14...
  • Page 15: Left Side View

    GBC 1264WF/1244WF Operation Manual © 2006 General Binding Corporation Page 15...
  • Page 16: Definition Of Parts

    GBC 1264WF/1244WF Know your Laminator Continued- 1.) Safety Shield: The Safety Shield aids in preventing the operators fingers from becoming pinched or burned in the heat rollers of the laminator. With the Safety Shield raised or removed, the machine goes...
  • Page 17: Section 7: Display Control Panel

    The laminator will automatically go into this mode after sitting idle for an extended amount of time. When in AUTO-OFF mode the laminator will no longer continue to heat the main rollers to save power. Stand-by Pressing MEMORY will cause the current speed and heat settings to be recorded in the JOB memory location shown on the display.
  • Page 18: Top/Bottom Temperature Control

    GBC 1264WF/1244WF Operation Manual Display Control Panel-Continued Top and Bottom Temperature Use the up or down arrow keys to increase or decrease the set temperature of the heat rollers. The temperature shown on the display is the temperature at which the unit is attempting to attain.
  • Page 19: Auto-Off

    GBC 1264WF/1244WF Display Control Panel-Continued The Temperature displayed in the area referred to as TOP TEMPERATURE and BOTTOM TEMPERATURE is the value that the laminator is attempting to attain. Pressing the MEASURE button will momentarily display the actual roller temperature.
  • Page 20: Section 8: Safety

    Safety Shield The Safety Shield aids in preventing the operators fingers from becoming pinched or burned in the heat rollers of the laminator. With the Safety Shield raised or removed, the machine goes into the safety mode that prevents the RUN button on the control panel from starting the rollers to turn.
  • Page 21: Feed Table

    The Feed Table supports the product to be laminated. It also prevents full access to the roller nip (where the upper and lower roller meet) of the laminator. Because of this the laminator has been designed not to operate when the Feed Table is removed. Re-install the Feed Table before attempting to operate the laminator.
  • Page 22: Section 9: How To Guide

    GBC 1264WF/1244WF Operation Manual Section 9: How to Guide This section discusses how to load film on the unwinds, how to center film, how to select and change the nip, how to center film, how to select and change the nip, how to use the inline slitters and rear slitter.
  • Page 23 The core chucks need to be adjusted to match the width of the film that is going to be loaded on the laminator. To do this, be gin by removing the rubber o-rings. Then use the included hex tool to loosen the setscrews in the core chucks.
  • Page 24: Select And Change Nip Settings

    GBC 1264WF/1244WF Operation Manual Select and Change the Nip The Roller Handle raises and lowers the Main Rollers and Pull Rollers simultaneously. The Roller Handle Guide is notched with preset nip heights. The Roller Handle is located on the right side of the laminator.
  • Page 25: In-Line Slitters

    GBC 1264WF/1244WF Operation Manual In-Line Slitters The In-Line Slitters allows the operator to slit the images as they pass through the Main Rollers and into the Pull Rollers. The trimmed waste can then be attached to the Rewinder Tubes and disposed of later.
  • Page 26: Section 10: Applications

    Always change the top and bottom supply rolls at the same time. Near the end of each roll of GBC laminating film is a label stating “Warning-End of Roll”. The appearance of this label on either the top or bottom roll requires that new rolls of film be installed as soon as the item presently being laminated completely exits the rear of the laminator.
  • Page 27: Webbing Thermal Film Using

    GBC 1264WF/1244WF Webbing Thermal Film Using Threading Card CAUTION: The laminator rollers will be hot and can burn you. For pressure sensitive film (PSA), refer to the section titled WEBBING: USING FILM THREADING CARD FOR PSA FILM. 1. Turn the Main Power ON /OFF 2.
  • Page 28: Webbing Psa Film / Mount Adhesive

    Fig.8 © 2006 General Binding Corporation Operation Manual Webbing PSA Film/Mount Adhesive Using Threading Card The laminator should be cool to the touch before Proceeding. 1. Turn the Power ON /OFF to On 2. Load the rolls of film as illustrated in (Fig. 6). Ensure no brake tension is applied to the film shafts.
  • Page 29: Start Laminating

    GBC 1264WF/1244WF Start Laminating 1. At this point you should have your laminator Webbed with the appropriate material for your application. 2. The feed table should be in the normal operating position. 3. Close the main and Pull roll nips. Rollers should be closed.
  • Page 30: Method For Tacking New Film To

    The adhesive of the existing film must be tacky or liquefied. Leading edges of the new film will be overlapped onto the tacky adhesive of the old film.
  • Page 31: To Unweb The Laminator

    GBC 1264WF/1244WF To Unweb the laminator Unweb the laminator if you are changing film widths, cleaning the rollers or have finished using the machine for the day. CAUTION: Do not cut yourself 1. Using a slitter, cut (1) the output from the web (Fig.
  • Page 32: Tips For Pre-Coating Boards

    OPTION Fig. 17 © 2006 General Binding Corporation Tips for Pre Coating Boards 1. Load the laminator as illustrated in (Fig. 15). Remove chill idler. LEADER BOARD 2. The width of the roll should not exceed the width of the board by more than 1/2 in. (1.3 cm).
  • Page 33: Tips For Creating A Decal

    GBC 1264WF/1244WF Tips for Creating a Decal 1. Load the laminator as illustrated in Fig. 18. 2. The over laminate may be PSA or thermal type. 3. If using thermal type, pay attention to the Poly- in/Poly-out rule. 4. Run a test material prior to running the actual image to ensure flat output.
  • Page 34: Accushield

    CUSTOM WEB PATH #2 Fig. 23 © 2006 General Binding Corporation Tips for ACCUSHIELD 1. Load the laminator as illustrated in Fig.21. 2. You must have the Separator bar option to accurately OPTIONAL run this material. See your Sales Rep for ordering the SEPERATOR BAR Separator Bar.
  • Page 35: Speed/Temperature Control

    Do not attempt to laminate abrasive or metal Objects such as staples, paper clips and glitter, as they may damage the heat or pull rollers. Do not force items into the nip area of the heat rollers. An item that is not easily drawn into the laminator by the heat rollers is probably too thick to laminate.
  • Page 36: Output

    Do not combine thick and thin items at the same time, as this will result in a poor edge seal around the thinner material. If you are unsure that the laminator is set at the proper speed for the item to be laminated, run a test piece (scrap) of the same or similar material through the Laminator.
  • Page 37: Maintenance

    GBC offers Cleaning kits as well as Extended Maintenance Agreements. Contact your local GBC Service Representative or your dealer/distributor for additional information. The only maintenance required by the operator is to periodically clean the heat rollers and schedule semi annual maintenance checks. The following procedure will help keep the heat rollers free of adhesive that has been deposited along the edge of the laminating film.
  • Page 38: Trouble Shooting Guide

    GBC’s Equipment Maintenance Agreement will insure the quality performance and long life built into your laminator. A service charge for travel time, labor and parts may be incurred for each out of warranty service call. GBC’s Equipment Maintenance Agreement Decreases these expenses and protects your valuable investment. GBC offers several types of agreements to suit your needs and budget. To...
  • Page 39 GBC 1264WF/1244WF Operation Manual © 2006 General Binding Corporation Page 39...

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