Sterling Power Products ProCharge U User Manual

The ultimate battery charger
HIGH VOLTAGE
AVOID SERIOUS INJURY OR DEATH FROM ELECTRICAL
BEFORE PERFORMING ANY ELECTRICAL WORK TURN
OFF AC POWER SUPPLY
EXPLOSION HAZARD
AVOID SERIOUS INJURY OR DEATH
MAKE CONNECTIONS IN AN ATMOSPHERE FREE OF
EXPLOSIVE FUMES
WARNING
LOW VOLTAGE
AVOID SERIOUS INJURY FROM ELECTRICAL BURNS AND
BEFORE PERFORMING ANY ELECTRICAL WORK
DISCONNECT ANY DC POWER SUPPLY FROM UNIT
HOT SURFACES – TO REDUCE RISK OF BURNS DO NOT TOUCH
WHILE IN SERVICE
CHARGE ONLY USER SELECTED TYPE BATTERIES
(Flooded, AGM, GEL, lithium or Calcium)
OTHER TYPES OF BATTERIES MAY BURST CAUSING PERSONAL
INJURY AND DAMAGE
RISK OF ELECTRIC SHOCK, NO USER SERVICEABLE PARTS,
RETURN TO MANUFACTURER FOR SERVICING
THIS UNIT IS IGNITION PROTECTED
This product requires a knowledge of both a/c and d/c electrical
installation. Please do not install or attempt to install this product
unless you are qualified to do so. All effort is made to make the
instructions as safe as possible but it is not possible to cover all
electrical safety and installation aspects. Sterling can only
assume a certain basic knowledge is held by the installer.
Top Function
1) 11 pre programmed battery curves including LiFePO
2) 1 custom set, can be set from charger, no need for computer.
3) 2 x digital meters for current and voltage measurement.
4) 1 x power meter to show what reserve power left on the unit.
5) PFC, active, up to 0.99 pf, ensuring efficient power conversion, up to almost 90% as
opposed to about 50% for older non PFC technology.
6)New synchronised rectification output as opposed to diode output, giving up to an extra10%
efficiency
7) High voltage de-sulphation cycle.
8) New, low activity, standby mode to increase battery life.
9) Battery health program.
10) Multiple speed fan control to reduce unnecessary fan noise experienced by the customer,
even though the new extreme efficiency reduces the need for fans, at high ambient
temperatures: ( 40-50 deg C ) fans would still be required to ensure operation.
11) Primary ( processor digitally controlled ) and an emergency backup secondary (analogue
controlled) high voltage trip.
12) 32 LED information pane.
13) Internal scan and systems check.
14) Remote control
15) Small footprint and light weight
16) Include battery temperature sensor
17) As with all our marine chargers no exposed ferrous metals used, only aluminium/stainless
steel/copper /brass/gold, exposed to air.
18) % power reduction to allow unit to work with restricted power available ( available on local
control or remote control panel ),
19) Conforms to A.B.Y.C. drip test, is water proof from water directly dropped on to the top of
the unit ( +/ - 17 deg ) if installed correctly (vertically)
20) The printed circuit boards are conformal coated for high humidity operations.
DANGER
SHOCK.
DANGER
SPARKS.
CAUTION
Pro
www.sterling-power.com
Multi Speed Cooling
AUTO CONSERVATION MODES
To avoid serious injury or death from electric shock. Before
opening, turn off the main A/C power. Do not expose to rain nor
spray. Replace defective wires/cords before use. Always read the
manual before operating the charger.
Safety Certified by:
To Standards:
UL 1236 SB
CSA C22.2-107.2
.
4
Charge U
Pro Charge U
LTRA
Sterling Power
GLOBAL A/C Input & Active Power Factor Correction
Progressive DIGITAL software control Charger / Powerpack
www.sterling-power-usa.com
AC Power
Auto Temp Control
Volts Amps
Active PFC
0% 100%
1 2 3 Charger Output
Stand-by Battery Health Program
Absorption
CHARGER MODE Fast Charge Float
System self test
De-sulphation CHARGE INFORMATION
Battery Type
OK
Open lead acid DC Output Fault
Fault Sealed lead acid DC Low Voltage
A.G.M DC High Voltage Trip
GEL High Charger temp trip
SETUP
Check Fan
Lithium (LiFePO )*
4
ENTER
Calcium / Custom *Lithium must be used in conjunction
with a lithium balancing system.
High current capable of causing sparks burns and fires,
always disconnect the D/C cables from the batteries before
working on the D/C side. Intended for both COMMERCIAL
and DOMESTIC use.
WARNING
High Voltage A/C Low Voltage D/C
12V 60A model, all other units pro rata
Input voltage range
Power Factor at 230V
Efficiency
Full load current ( 110/230v )
Ripple noise ( R.M.S. )
Ground leakage
Generator/ mains power required to run unit (
watts )
12 v 20 amp approx 300 watts
12 v 30 amp approx 450 watts
12 v 40 amp approx 600 watts
12 v 50 amp approx 750 watts
12 v 60 amp approx 900 watts
24 v 20 amp approx 600 watts
24 v 30 amp approx 900 watts
volt metre accuracy
amp metre accuracy
Tested to CE standards
EN61000-3-2 EN61000-3-3
EN55014-1
EN60335-2-29
This appliance is not intended for use
by persons (including children) with
reduced physical, sensory or mental
capabilities, or lack of experience and
knowledge, unless they have been
given supervision of instruction
concerning use of the appliance by a
person responsible for their safety.
Children should be supervised to
ensure that they do not play with the
appliance.
RoHS
compliant
Safety Certified by: TUV
Built and tested to
UL 1236 SB
CSA C22.2-107.2
EN ISO 13297
Small Craft Directive
RoHS
compliant
90-270V 40-70Hz
0.95
88.5%
10 /4.8
50mV
0.75 mA
+/- 1.5%
+/- 1%
EN 55014-2