RED PRIMULA Use And Maintenance Manual
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- Page 1 USE AND MAINTENANCE MANUAL 8901171200...
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Page 2: Table Of Contents
3. INSTALLATION AND ASSEMBLY......................17 DRAWINGS AND TECHNICAL CHARACTERISTICS ................17 3.1. PRIMULA /ORCHIDEA Hydro without domestic hot water production kit ........17 3.1.1. PRIMULA e ORCHIDEA Hydro equipped with kit for domestic hot water production......18 3.1.2. MARGHERITA /GARDENIA Hydro .....................19 3.1.3. Technical characteristics ......................20 3.1.4. - Page 3 Check of internal components ....................59 5.2.3. 6. PROBLEMS / CAUSES / SOLUTIONS ....................61 7. ELECTRICAL DIAGRAMS ........................64 ELECTRICAL DIAGRAM OF PRIMULA/ORCHIDEA – GARDENIA/MARGHERITA Hydro WITH NO 7.1. DOMESTIC HOT WATER KIT ........................64 ELECTRICAL DIAGRAM OF PRIMULA/ORCHIDEA – GARDENIA/MARGHERITA Hydro WITH DOMESTIC 7.2.
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Page 4: Introduction
PELLET STOVES Chapter 1 INSTALLATION AND USE MANUAL page INTRODUCTION Dear Customer, We wish to thank you for choosing one of our products, specifically a stove from the Pellet line. In order to get the best performance from your stove and to enjoy to the full the warmth and the sense of well-being which the flame will diffuse through the home, we recommend that you read this booklet carefully before lighting the s... -
Page 5: Warnings And Guarantee Conditions
PELLET STOVES Chapter 1 INSTALLATION AND USE MANUAL page 1. WARNINGS AND GUARANTEE CONDITIONS SAFETY INSTRUCTIONS 1.1. Installation of the stove, making the electrical connections, checking operation, maintenance are all tasks which should be carried out by qualified and authorised personnel. ... -
Page 6: Operating Warnings
PELLET STOVES Chapter 1 INSTALLATION AND USE MANUAL page Before carrying out any cleaning or maintenance operation, make sure in advance that the stove is disconnected from the mains electricity supply, by turning off the main switch located on the back of the stove, or by unplugging the supply cable. -
Page 7: Guarantee Conditions
PELLET STOVES Chapter 1 INSTALLATION AND USE MANUAL page INFORMATION For any problems, please contact your dealer or company qualified and authorised personnel and always request original spare parts for repairs. Only use the fuel recommended by the company (for ITALY only 6mm diameter pellets whereas for the other European countries, pellets with a diameter of 6-8 mm) and only supplied by the automatic feed system. -
Page 8: Important Information For Correct Disposal Of The Product In Accordance With Ec Directive 2002/96/Ec
PELLET STOVES Chapter 1 INSTALLATION AND USE MANUAL page The company is not liable for any damages caused directly or indirectly, to persons, animals or objects consequent to the non-observance of all the instructions given in this manual, especially the cautions relating to installation, use and maintenance. -
Page 9: Theoretical Notions For Installation
PELLET STOVES Chapter 2 INSTALLATION AND USE MANUAL page 2. Theoretical notions for installation Pellets 2.1. Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material comes from the lignin which is contained in the wood itself, and allows the production of pellets without the use of glues or binders. -
Page 10: Precautions For Installation
PELLET STOVES Chapter 2 INSTALLATION AND USE MANUAL page The company strongly recommends the use of certified fuel for its stoves (DINplus and Ö-Norm M7135). The use of fuel of inferior quality or not conforming to the specification given above compromises the running of your stove and can therefore lead to the termination guarantee... -
Page 11: Operating Area
Locating the stove in a room with an explosive atmosphere is prohibited. The floor of the room where the stove is to be installed must be strong enough to take its weight. 2.3.1. Safe distances PRIMULA/ORCHIDEA Non-flammable Flammable walls walls * GARDENIA/MARGHERITA... -
Page 12: Connection To The External Air Intake
PELLET STOVES Chapter 2 INSTALLATION AND USE MANUAL page CONNECTION TO THE EXTERNAL AIR INTAKE 2.4. It is essential that at least as much air must be able to flow into the room where the stove is installed as is required for proper combustion in the appliance and for the ventilation of the room. -
Page 13: Connection Of Smoke Discharge Pipe
PELLET STOVES Chapter 2 INSTALLATION AND USE MANUAL page CONNECTION OF SMOKE DISCHARGE PIPE 2.5. When making the hole for the passage of the smoke discharge pipe, it is necessary to take into account the possible presence of flammable materials. If the hole has to pass through a wall made of wood or thermolabile material, THE FITTER MUST under all circumstances observe the minimum safe distance from all combustible materials (value stated on the pipe certification label) and provide any additional... -
Page 14: Connection To An External Flue With Insulated Or Double-Wall Pipe
PELLET STOVES Chapter 2 INSTALLATION AND USE MANUAL page CONNECTION TO THE FLUE PIPE 2.6. The flue pipe must have internal dimensions not larger than 20 x 20 cm, or diameter 20 cm. In the event of larger dimensions, or of the flue pipe being in poor condition (for example cracks, poor insulation, etc.), it is advisable to fit a stainless steel pipe of suitable diameter inside the flue pipe throughout its length, right up to the top. -
Page 15: Operating Problems Caused By Draught Defects In The Flue
PELLET STOVES Chapter 2 INSTALLATION AND USE MANUAL page OPERATING PROBLEMS CAUSED BY DRAUGHT 2.9. DEFECTS IN THE FLUE E.g. Downdraft at 45° of 8m/sec. Overpressure of 17 Of all the weather and geographical conditions which affect the operation of a flue pipe (rain, fog, snow, altitude a.s.l., exposure to E.g. -
Page 16: Plumbing Connection
PELLET STOVES Chapter 2 INSTALLATION AND USE MANUAL page 2.10. PLUMBING CONNECTION IMPORTANT! The connection of the stove to the plumbing system must be carried out ONLY by specialized personnel who are capable of carrying out installation properly, in compliance with current standards in the country of installation. -
Page 17: Installation And Assembly
PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page 3. INSTALLATION AND ASSEMBLY DRAWINGS AND TECHNICAL CHARACTERISTICS 3.1. PRIMULA /ORCHIDEA Hydro without domestic hot water production kit 3.1.1. Installation and assembly Technical service - Rights reserved - Reproduction prohibited... -
Page 18: Primula E Orchidea Hydro Equipped With Kit For Domestic Hot Water Production
PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page PRIMULA e ORCHIDEA Hydro equipped with kit for domestic hot water 3.1.2. production. Installation and assembly Technical service - Rights reserved - Reproduction prohibited... -
Page 19: Margherita /Gardenia Hydro
PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page 3.1.3. MARGHERITA /GARDENIA Hydro FOR THE HYDRAULIC PIPE OUTPUT DRAWINGS, SEE CHAP.3.4 Installation and assembly Technical service - Rights reserved - Reproduction prohibited... -
Page 20: Technical Characteristics
PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page 3.1.4. Technical characteristics Technical characteristics PRIMULA - ORCHIDEA Mod. HYDRO Overall thermal power Max. 21 kw (18056 kcal) / 17,0 kw (14617 kcal) Overall thermal power Min. 4,4 kw (3784 kcal) / 3,0 Kw (2580 kcal) - Page 21 PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page Technical characteristics MARGHERITA-GARDENIA Mod. HYDRO Overall thermal power Max. 11,6 kw (9976 kcal) / 10,0 kw (8600 kcal) Overall thermal power Min. 3,6 kw (3096 kcal) / 2,5 Kw (2150 kcal) Yield at maximum 91,5% Yield at minimum...
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Page 22: Preparation And Unpack Ing
PREPARATION AND UNPACK ING 3.2. PRIMULA/GARDENIA and ORCHIDEA/MARGHERITA stoves are delivered with two different types of packing: GARDENIA and PRIMULA stoves have one package It contains the stove and the steel sides with the profiles (Fig.1) ORCHIDEA and MARGHERITA stove have two packages ... - Page 23 PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page Once the operations for connection are complete, assemble the cladding (ceramics or steel sides). If the stove needs to be connected to a discharge pipe which goes through the rear wall (to connect up with the flue), take the greatest care to make sure that the joint is not stressed.
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Page 24: Lateral Cladding Assembly
LATERAL CLADDING ASSEMBLY 3.3. Assembly of profiles to insert steel sides (PRIMULA) Remove, on the upper part, the cast iron top (A). Take the side (B) (pay attention that it enters in the part under the plugs (F) and secure it to the upper sheet metal of the stove with the bracket (C) and the four screws (D). - Page 25 PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page Assembly of profiles to insert steel sides (GARDENIA) Remove, on the upper part, the cast iron top (A). Take the two profiles (B) to be assembled on the front part of the stove (one to the right and one to the left).
- Page 26 PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page Inserting the ceramic sides (ORCHIDEA) Remove, on the upper part, the cast iron top (A). Take the six ceramics (B) from the box (see section 3.2) and insert them into the profile (C) where the guide is, from the top downwards Repeat the same operation for both sides.
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Page 27: Plumbing System Connection
The company will not be held responsible for damage to persons or things in the event of failed operation if the aforementioned warning is not complied with. CONNECTION DIAGRAM FOR PRIMULA–ORCHIDEA HYDRO STOVE A1=Heating water delivery 3/4”M A2=Heating water return 3/4”M C=Safety valve 3/4”M... - Page 28 PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page CONNECTION DIAGRAM FOR THE PRIMULA-ORCHIDEA HYDRO STOVE EQUIPPED WITH KIT FOR DOMESTIC HOT WATER PRODUCTION A1= Heating water flow pipe 3/4”M A2= Heating water return pipe 3/4”M C= 3 bar safety shut off valve– 1/2”F E= System emptying device 1/2”F...
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Page 29: Connections To The System
PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page Connections to the system 3.4.1. Make the connections to the corresponding fittings shown in the diagram on the previous page. Make sure the pipes are not placed under tension or undersized. IMPORTANT IT IS STRONGLY RECOMMENDED TO WASH THE ENTIRE SYSTEM BEFORE CONNECTING IT IN ORDER... -
Page 30: System Filling
PELLET STOVES Chapter 3 INSTALLATION AND USE MANUAL page System filling 3.4.2. To fill the system, the stove can be equipped with an end piece (optional) with a non-return valve (D), for manual filling of the heating optional system (if the is not installed, the filling tap on the main boiler will be used). -
Page 31: Kit For Domestic Hot Water Production - Only For Primula/Orchidea Stoves
KIT FOR DOMESTIC HOT WATER PRODUCTION 3.5. - Only for Primula/Orchidea stoves PRIMULA and ORCHIDEA stoves can also be equipped with a full kit for the production of domestic hot water. This kit comprises: A plate heat exchanger ... -
Page 32: Example Installation Diagrams
230V 50HZ SYSTEM DELIVERY PRESSURE SAFETY DISCHARGE SYSTEM RETURN SYSTEM REFILL CONFIGURATION: PRIMULA/ORCHIDEA – GARDENIA/MARGHERITA WITHOUT DOMESTIC HOT WATER KIT SYSTEM OF SYSTEM WITH CLOSED TANK ONLY FOR HEATING BY MEANS OF RADIATORS SIGNATURFORKLARING: Electronic card VD One-way valve Methane gas boiler... -
Page 33: Installation Diagram For Heating System With Domestic Hot Water Kit (Primula/Orchidea)
SYSTEM DELIVERY PRESSURE SAFETY DISCARGE SYSTEM RETURN SYSTEM REFILL CONFIGURATION: PRIMULA/ORCHIDEA – GARDENIA/MARGHERITA WITHOUT DOMESTIC HOT WATER KIT COMBINED WITH BOILER HEATING WITH STORAGE SYSTEM PRODUCTION OF DOMESTIC HOT WATER WITH STORAGE SYSTEM SIGNATURFORKLARING: Electronic card VD One-way valve Methane gas boiler... -
Page 34: Heating Installation In Combination With A Storage Tank
COLD DOMESTIC WATER INLET CONFIGURATION: PRIMULA/ORCHIDEA - GARDENIA/MARGHERITA WITHOUT DOMESTIC HOT WATER KIT COMBINED WITH STORAGE SYSTEM WITH BOILER AND SOLAR PANELS SYSTEM DIAGRAM WITH CLOSED TANK FOR HEATING WITH RADIATORS OR RADIANT PANELS AND FOR THE PRODUCTION OF DOMESTIC HOT WATER... -
Page 35: Operation
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page 4. OPERATION PRE-LIGHTING WARNINGS 4.1. ATTENTION! Installation is to be made only with connection to a flue pipe. Therefore, the following evaluation criteria for identification of installation are to be considered compliant with standards. -
Page 36: Pre-Lighting Check
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page PRE-LIGHTING CHECK 4.2. Check that all the safety conditions described above have been met. Make sure you have read and completely understood the contents of this instruction booklet. Remove all components from the firebox of the stove and from the door. -
Page 37: Settings To Carry Out Before First Lighting
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page SETTINGS TO CARRY OUT BEFORE FIRST 4.5. LIGHTING Set the main switch on the rear of the stove to position (I). The display (8) of the control panel will show the message OFF and the CURRENT TIME. -
Page 38: First Lighting
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page FIRST LIGHTING 4.7. You are now ready to light your stove. The following is a brief description of how to light and extinguish your stove to satisfy your curiosity and expectations. Lighting the stove 4.7.1. -
Page 39: View Of The Flames
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page VIEW OF THE FLAMES 4.8. In order to get proper operation from the stove, you need to be able to interpret the appearance of the flame. Characteristics which the user should take into consideration are basically the following: ... -
Page 40: Operation
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page NORMAL COMBUSTION The colour 4.8.2. Shape: The colour is in some ways linked to the shape of the flame. A colour Tapered, vertical, compact which varies from orange to yellow, with dark tips to the flame, is liable Character: to be a swollen flame (as described above), lacking in oxygen or at Lively... -
Page 41: Operating Modes
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page Operating modes 4.9.2. The AUTOMATIC mode lets you set a certain temperature to be SE T reached. The stove will automatically vary the thermal power provided so as to keep the temperature in the room constantly at the previously 22°C set value. -
Page 42: Internal Thermostat - Position Of Internal Room Sensor
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page Internal thermostat - Position of internal room sensor 4.9.2.1. Only once installation is complete is it advisable to check the room sensor by moving it away from the hot structure of the boiler to prevent it detecting incorrect temperatures. -
Page 43: Activation /De-Activation Of Eco-Stop Mode
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page 1st situation: ECO-STOP inactive (default) If you de-activate this function, when the set temperature is reached, the stove will continue operating at minimum power until power is again requested by the thermostat or until the user decides to shut the stove down manually. -
Page 44: Programmed Mode (With Timer)
This operating mode, shown by the indicator light (9) on the display, lets you programme stove lighting or extinguishing on a weekly basis. Normally, the PRIMULA and ORCHIDEA stoves have the PROGRAMMED mode deactivated. (indicator light 9 is off) The basic characteristics in PROGRAMMED mode are: ... -
Page 45: Start Day (Code On Display Ut 01)
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page Use the button (increase) or (decrease) to set the hours. To memorize, press the button , which will take you to the next display, “UT 03”, to set the minutes. ... -
Page 46: Time Programming
Only the memorized message “OFF” de-activates the PROGRAMMED mode. Time programming 4.9.3.3. The PRIMULA and ORCHIDEA stoves can run up to 4 operating programmes distributed over the course of the day or for the entire week. Each programme features three basic steps: ... - Page 47 PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page UT 07 means "ACTIVE" and OFF means "INACTIVE". In step , the key scrolls the number that refers to the days, and the key activates them or deactivates them. Scroll through the days using the key ...
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Page 48: Example Of Programming
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page PROGRAMME 2 Symbol on display UT 08 UT 09 UT 10 Data to be inserted Schedule Schedule Days activated or deactivated Lighting the Shutdown stove On/Off 1,2,3,4,5,6,7 This is the second of four available programmes. The methods of setting are the same as those for the previously described programme. - Page 49 PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page PROGRAMME 1 (6:30-8:00, Mon. to Fri.) DESCRIPTION ACTIVATION STEP DISPLAY CONFIRMATION Entry into programming sequence Key 3 UT 01 Day 1…Day 7..Off Today is Thursday (Day 4) Button 1 or Button 2 UT 01 Day 4 Button 3...
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Page 50: Memorization Of Recipe On Stove
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page PROGRAMME 4 (7:30 a.m. - 10:30 p.m. Saturday and Sunday) DESCRIPTION ACTIVATION STEP DISPLAY CONFIRMATION Programme 4: stove lighting time 7:30 a.m. (hot at 8:00 a.m.) Button 1 or Button 2 UT 14 7 : 30 Button 3... -
Page 51: Safety Devices
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page To confirm the selection you have made, you must press the button until the display once again shows the time and the message “OFF”. The default recipe for the stove is 0, for all versions and for all countries. - Page 52 PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page ANTI-FREEZE FUNCTION If the probe in the boiler detects a water temperature of less than 5°C, the circulation pump is automatically activated to keep teh system from freezing. PUMP ANTI-SEIZURE FUNCTION If the pump is not used for prolonged periods, it is activated periodically for 10 seconds to keep it from seizing up.
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Page 53: Alarm Signalling
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page Alarm signalling 4.11.1. If an operating anomaly occurs, the stove is equipped with a ALAR computerized monitoring system that informs the user via the display (8) of the nature of the problem and where it has occurred. The following table summarises the principal alarms which may be TURBO indicated... -
Page 54: Other Signals On The Display
PELLET STOVES Chapter 4 INSTALLATION AND USE MANUAL page Other signals on the display 4.11.2. The following table summarizes that messages that may be shown on the dispaly panel MESSAGE ON DISPLAY MEANING The stove is off fan acc Initial lighting sequence load wood Pellet loading fire on... -
Page 55: Maintenance And Cleaning
PELLET STOVES Chapter 5 INSTALLATION AND USE MANUAL page 5. MAINTENANCE AND CLEANING ATTENTION! All cleaning of all parts must be carried out with the stove completely cold and unplugged. The stove does not need much maintenance if used with certified quality pellets. -
Page 56: Clean The Exchanger And The Undergrate Space Every 2/3 Days
Clean the smoke conveyor compartment PRIMULA/ORCHIDEA stoves (Figure 10) – Primula/Orchidea stoves are fitted with a removable ash tray “C” designed to collect any soot and ash build-up. GARDENIA/MARGHERITA stoves (Figure 10a) – Open the door, screw the "hands cool" implement onto the rod of the scraper B (B in figure 10a), shake it vigorously 5-6 times along the entire length. -
Page 57: Periodic Cleaning By A Specialised Technician
CLEANING THE EXCHANGER AND PIPE 5.2.1.1. UNIT (PRIMULA/ORCHIDEA): CLEANING THE UPPER COMPARTMENT When the stove is cold, remove the top, remove the ceramics/ sides as described in section.3.3., loosening the relative fastening screws before removing the drivers “B”... -
Page 58: Cleaning The Exchanger And Pipe Unit (Gardenia/Margherita)
PELLET STOVES Chapter 5 INSTALLATION AND USE MANUAL page CLEANING THE EXCHANGER AND PIPE 5.2.1.2. UNIT (GARDENIA/MARGHERITA): CLEANING THE UPPER COMPARTMENT When the stove is cold, remove the top, remove the ceramics/sides as described in Paragraph 3.3., loosening the relevant fastening screws before removing the drivers “B”... -
Page 59: Shutting The Stove Down (End Of Season)
PELLET STOVES Chapter 5 INSTALLATION AND USE MANUAL page ATTENTION: The frequency with which the smoke discharge system is cleaned should be determined based on the type of use that is made of the stove and the type of installation. We recommend relying on an authorized service centre for end-of-season cleaning and maintenance, they will carry out all of the previously mentioned... - Page 60 PELLET STOVES Chapter 5 INSTALLATION AND USE MANUAL page The following is a summary of the checks and/or maintenance tasks which are indispensable for the correct operation of the stove. Parts / interval Every Every Every Every Every 2-3 days 30 days 60-90 days 1 year...
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Page 61: Problems / Causes / Solutions
PELLET STOVES Chapter 6 INSTALLATION AND USE MANUAL page 6. PROBLEMS / CAUSES / SOLUTIONS WARNING: GUIDE FOR THE EXCLUSIVE USE OF THE SPECIALISED TECHNICIAN. WARNING: All repairs must be carried out exclusively by a specialised technician, with the stove completely cold and the electric plug pulled out. - Page 62 PELLET STOVES Chapter 6 INSTALLATION AND USE MANUAL page PROBLEM POSSIBLE CAUSES REMEDY smoke 1. No electrical supply to the stove. 1. Check the supply voltage and the extraction motor protection fuse. does not work. 2. The motor is broken. 2.
- Page 63 PELLET STOVES Chapter 6 INSTALLATION AND USE MANUAL page ANOMALIES RELATED TO THE PLUMBING CIRCUIT PROBLEM POSSIBLE CAUSES REMEDY increase 1. Incorrect combustion adjustment. 1. Check recipe and parameters. temperature with 2. Boiler / system dirty. 2. Check and clean the boiler. stove in operation 3.
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Page 64: Electrical Diagrams
PELLET STOVES Chapter 7 INSTALLATION AND USE MANUAL page 7. ELECTRICAL DIAGRAMS ELECTRICAL DIAGRAM OF PRIMULA/ORCHIDEA – GARDENIA/MARGHERITA 7.1. Hydro WITH NO DOMESTIC HOT WATER KIT LIVE ELECTRICAL CABLES 1. PROGRAMMING 16. GEARMOTOR 2. MOTHERBOARD 17. SMOKE SENSOR RED + 3. -
Page 65: Electrical Diagram Of Primula/Orchidea - Gardenia/Margherita Hydro With Domestic Hot Water Kit
PELLET STOVES Chapter 7 INSTALLATION AND USE MANUAL page ELECTRICAL DIAGRAM OF PRIMULA/ORCHIDEA – GARDENIA/MARGHERITA 7.2. Hydro WITH DOMESTIC HOT WATER KIT I055 10 11 I023 LIVE ELECTRICAL CABLES 1. FUSE 13. AMBIENT THERMOSTAT 2. BOARD PHASE 14. INTERNAL ROOM SENSOR 3. - Page 66 Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 r.a. Fax: 0434/599598 e-mail: info.red@mcz.it 8901171200 Rev 0 11/2011...
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