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RED DALIA Installation Manual

Air model air - multiair model
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See also: Use and Maintenance Manual
INSTALLATION GUIDE
EN
PELLET STOVE
GARDENIA
MARGHERITA
DALIA
AIR MODEL
PRIMULA
ORCHIDEA
AIR - MULTIAIR MODEL
Instructions in English

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  • Page 1 INSTALLATION GUIDE PELLET STOVE GARDENIA MARGHERITA DALIA AIR MODEL PRIMULA ORCHIDEA AIR - MULTIAIR MODEL Instructions in English...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2 - FUEL ........................6 3 - INSTALLATION ......................7 4 - FLUE ........................8 5 - DRAWINGS AND TECHNICAL FEATURES ..............15 6 - UNPACKING ......................21 7 - CLADDING ASSEMBLY ...................23 8 - HOT AIR DUCTING CONNECTING ................27 9 - FIRST START-UP ....................28 10 - LOADING THE PELLETS ..................30...

  • Page 3: Introduction

    Stove+Chimney+Air inlet). REVISIONS TO THE PUBLICATION The content of this manual is strictly technical and property of RED. No part of this manual may be translated into other languages, adapted or reproduced, even in part, in other mechanical or electronic forms, photocopies, recordings or other, without the prior written authorisation from RED.

  • Page 4: 1-Warnings And Warranty Conditions

    1-WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS • Installation, electrical connection, function test and maintenance must only be carried out by authorised and qualified personnel. • Install the product in accordance with all local and national legislation and regulations in force in the region or state. • Only use the fuel recommended by the manufacturer.
  • Page 5 1-WARNINGS AND WARRANTY CONDITIONS INFORMATION: Please contact the retailer or qualified personnel authorised by the company to resolve a problem. • You must only use the fuel specified by the manufacturer. • When the product is switched on for the first time it is normal for it to emit smoke due to the paint overheating for the first time. Therefore make sure the room in which it is installed is well ventilated.
  • Page 6 1-WARNINGS AND WARRANTY CONDITIONS EXCLUSIONS The guarantee does not cover malfunctions and/or damage to the appliance that arise due to the following causes: • Damage caused during transportation or relocation • all parts that develop faults due to negligence or improper use, incorrect maintenance, installation that does not comply with the manufacturer's instructions (always refer to the installation and use manual provided with the appliance) •...
  • Page 7 1-WARNINGS AND WARRANTY CONDITIONS SPARE PARTS In the event of a malfunction, consult the retailer who will forward the call to the Technical Assistance Service. Use only original spare parts. The retailer or service centre can provide all necessary information regarding spare parts. We do not recommend waiting for the parts to be worn before having them replaced.

  • Page 8: Fuel

    2 - FUEL The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the domestic regulations in force. PELLETS Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or binders.

  • Page 9: Installation

    B = 5 cm A = 5 cm A = 5 cm DALIA AIR B = 5 cm B = 5 cm If the floor is made of combustible material, it is recommended to use protection made of non-combustible material (steel, glass...) that also protects the front from falling combusted material during cleaning operations.

  • Page 10: Flue

    4 - FLUE FOREWORD This chapter on the Smoke Flue has been produced in reference to the prescriptions of European regulations (EN13384 - EN1443 - EN1856 - EN1457). The chapter provides indications for installing an efficient and correct smoke flue but is under no circumstances to substitute the regulations in force, which the qualified technician must be in possession of.
  • Page 11 4 - FLUE TECHNICAL CHARACTERISTICS Have the efficiency of the flue checked by an authorised technician. The flue must be sealed against flue gasses, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend fireplaces made of A/316 or refractory material with insulated round section double chamber).
  • Page 12 4 - FLUE ROOF AT 60° ROOF AT 45° 45° 60° A = MIN. 2.60 metres A = MIN. 2.00 metres FIGURE 5 FIGURE 6 B = DISTANCE > 1.20 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.20 metres C = DISTANCE <...
  • Page 13 4 - FLUE MAINTENANCE The flue must be kept clean, since the deposit of soot or unburned oils reduces the cross-section reducing the draft and thus compromising the efficient functioning of the heater and, if large build-ups accumulate, can catch fire. The flue and chimney must be cleaned and checked by a qualified chimney sweep at least once a year.
  • Page 14 4 - FLUE EXTERNAL AIR INLET It is mandatory to provide an adequate external air intake that supplies the combustion air required for the product to work properly. The flow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room; or indirect, via air intake from adjoining rooms and connecting permanently with the installation room (see Figure 9 b).
  • Page 15 4 - FLUE DISTANCE (metres) The air inlet must be at a distance of: 1.5 m UNDER Windows, doors, smoke outlets, cavities, ..1.5 m HORIZONTALLY Windows, doors, smoke outlets, cavities, ..0.3 m ABOVE Windows, doors, smoke outlets, cavities, ..1.5 m AWAY from smoke outlet...
  • Page 16 4 - FLUE EXAMPLES OF CORRECT INSTALLATION 1. Installation of Ø150mm flue with hole for the passage of the tube increased by: minimum 100 mm around the tube if next to non flammable parts such as cement, brick, etc.; or minimum 300 mm around the tube (or as prescribed by data tags) if next to flammable parts such as wood etc.

  • Page 17: Drawings And Technical Features

    5 - DRAWINGS AND TECHNICAL FEATURES DRAWINGS AND CHARACTERISTICS GARDENIA/MARGHERITA AIR VERSION DIMENSIONS PRIMULA/ORCHIDEA AIR VERSION DIMENSIONS Technical Dept. - All rights reserved - Reproduction is prohibited...
  • Page 18 5 - DRAWINGS AND TECHNICAL FEATURES PRIMULA/ORCHIDEA MULTIAIR VERSION DIMENSIONS DIMENSIONI AIR VERSION DIMENSIONS...
  • Page 19 5 - DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS GARDENIA - MARGHERITA AIR Nominal output power 8 kw (6880 kcal/h) Minimal output power 2.4 kw (2064 kcal/h) Efficiency at Max 91.7% Efficiency at Min 94.1% Temperature of exhaust smoke at Max 170 °C Temperature of exhaust smoke at Min 100 °C...
  • Page 20 5 - DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS PRIMULA - ORCHIDEA AIR Nominal output power 9.5 kw (8170 kcal/h) Minimal output power 2.4 kw (2064 kcal/h) Efficiency at Max 91.7% Efficiency at Min 94.1% Temperature of exhaust smoke at Max 180 °C Temperature of exhaust smoke at Min 100 °C...
  • Page 21 5 - DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS PRIMULA - ORCHIDEA MULTIAIR Nominal output power 11 kw (9460 kcal/h) Minimal output power 2.4 kw (2064 kcal/h) Efficiency at Max 90.2% Efficiency at Min 94.1% Temperature of exhaust smoke at Max 190 °C Temperature of exhaust smoke at Min 100 °C...
  • Page 22 5 - DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS DALIA AIR Nominal output power 6.0 kw (5160 kcal/h) Minimal output power 2.1 kw (1720 kcal/h) Efficiency at Max 92.8% Efficiency at Min 94.0% Temperature of exhaust smoke at Max 160 °C Temperature of exhaust smoke at Min 100 °C...

  • Page 23: Unpacking

    6 - UNPACKING PREPARATION AND UNPACKING GARDENIA/PRIMULA/DALIA and ORCHIDEA/MARGHERITA stoves are delivered with two different packages: GARDENIA, PRIMULA stoves have 1 package • It contains the stove and the steel sides with the profiles The DALIA stove will have 1 package •...
  • Page 24 6 - UNPACKING force. Do not store the stove unit or its cladding without their packaging. Position the stove without its cladding and connect it to the flue pipe. Use the four adjustable feet (J) to get the stove correctly levelled so that the smoke outlet (S) is lined up with the connecting pipe (H).

  • Page 25: Cladding Assembly

    7 - CLADDING ASSEMBLY ASSEMBLING THE SIDE CLADDING ASSEMBLING THE PROFILES TO INSERT THE STEEL SIDES (PRIMULA) Remove, on the upper part, the cast iron top (A). Take the side (B) (pay attention that it enters in the part under the plugs (F) and secure it to the upper sheet metal of the stove with the bracket (C) and the four screws (D).
  • Page 26 7 - CLADDING ASSEMBLY ASSEMBLING THE PROFILES TO INSERT THE STEEL SIDES (GARDENIA) Remove, on the upper part, the cast iron top (A). Take the two profiles (B) to be assembled on the front part of the stove (one to the right and one to the left). Make sure that the profile (B) at the bottom enters the hole preset on the base for securing purposes, and along the side enters the blade (B1) preset in the stove along its entire height.
  • Page 27 7 - CLADDING ASSEMBLY ASSEMBLING THE STEEL SIDES (DALIA) Take the side “C” (to reposition the slide make sure that it enters the part under the plug “D”) and secure it to the upper sheet metal of the stove with the two screws “E and F” supplied.
  • Page 28 7 - CLADDING ASSEMBLY INSERTING THE CERAMIC SIDES (ORCHIDEA AND MARGHERITA) Remove, on the upper part, the cast iron top (A). Take the six ceramics (B) from the box and insert them into the profile (C) where the guide is, from the top downwards. Repeat the same operation for both sides.

  • Page 29: Hot Air Ducting Connecting

    8 - HOT AIR DUCTING CONNECTING PRIMULA/ORCHIDEA MODEL MULTIAIR Once the stove is set in place, the hot air piping can be installed. As a first step, select the air volume that you wish to leave the front part and rear part of the stove. This simple operation is implemented by actin on the mechanical lever under the hopper cover (Figure 9).

  • Page 30: First Start-Up

    9 - FIRST START-UP PRECAUTIONS BEFORE START-UP GENERAL PRECAUTIONS Remove any objects that may burn from the brazier (manual, various adhesive labels or any polystyrene). Check that the brazier is positioned correctly and rests properly on the base. The first start-up may not be successful as the feed screw is empty and does not always manage to load the required amount of pellets in time to light the flame.
  • Page 31 9 - FIRST START-UP Do not stand close to the boiler and ventilate the room as described. The smoke and smell of paint will disappear after about an hour of operation, however, they are not harmful in any case. The boiler will be subject to expansion and contraction during the lighting and cooling down stages, and may therefore make slight creaking noises.

  • Page 32: Loading The Pellets

    10 - LOADING THE PELLETS LOADING THE PELLETS Fuel is loaded from the upper part of the stove by lifting the cover. Slowly pour the pellets into the hopper. Be careful when loading pellets while the stove is hot as the cover could become very hot. Never remove the protection grid inside the hopper.

  • Page 33: Menu Items And Function

    11 - MENU ITEMS AND FUNCTION CONTROL PANEL DISPLAY Menu options 1. Stove switch-on/switch-off 5. Decrease set temperature / programming functions. 2. Scrolling down through the programming menu 6. Increase set temperature / programming functions. 3. Menu 7. Display. 4. Scrolling up the programming menu MAIN MENU Press key 3 (menu) to access.
  • Page 34 10 - LOADING THE PELLETS CONFIGURATION OF PROGRAMMED MODE (TIMER) - Main menu The current time and date must be configured to ensure correct operation of the timer. There are six configurable TIMERS; for each one, the user can select a start and stop time and the days of the week when it is in use. When one or more programs are active, the status of the stove and the TIMER "n"...
  • Page 35 10 - LOADING THE PELLETS NOTES ON USE OF THE TIMER • The timer always starts the boiler with the last temperature and ventilation settings (or with the default settings at 20°C and V3 if they have never been altered). •...
  • Page 36 10 - LOADING THE PELLETS OPERATING MODE ADJUSTMENTS MENU "Adjustments" menu settings determine the operation mode of the stove. To access the menu, proceed as follows: • Press the - + keys • Scroll with the <> arrows and select "Set Amb. T" or "Set Ventilation T" or "Set Flame" •...
  • Page 37 10 - LOADING THE PELLETS SETTINGS MENU The SETTINGS menu is to configure use of the stove: a. Language. b. Cleaning (shown only when stove is off). Auger loading (shown only when stove is off). d. Tones. e. External thermostat (activation). Auto Eco (activation).
  • Page 38 10 - LOADING THE PELLETS d - Tones This function is disabled by default. To enable it proceed as follows: • Press the "menu" key. • Use the arrow keys to scroll through and select "Settings" • Press “menu” to confirm. •...
  • Page 39 10 - LOADING THE PELLETS h - Pellet Recipe This function is for adapting the stove to the type of pellet in use. As there are many types of pellet available on the market, operation of the stove can vary considerably according to the quality of the fuel. When the pellets clog up the brazier due to excess loading of fuel or when the flames are high even at low power, or when the flames are low, it is possible to decrease/increase the amount of pellets in the brazier: Available values:...
  • Page 40 10 - LOADING THE PELLETS • Press 3 “menu” to confirm. • Use the + - keys to select the test to be carried out. • Press ''menu'' to confirm and ''esc'' to exit. k - Chimney sweeper function (for maintenance operators only) - This function can only be activated when the stove is on and power is supplied, and it forces operation of the boiler at the parameters P5, with the ventilator (if present) in V5.
  • Page 41 10 - LOADING THE PELLETS EXTERNAL THERMOSTAT CONNECTION (optional) The room thermostat is not included with the stove and must be installed by a qualified technician. ATTENTION! The electrical wires must not come into contact with the hot parts of the stove. The temperature of the stove can also be controlled by an external room thermostat.
  • Page 42 10 - LOADING THE PELLETS START-UP Press key 1 (esc) to start up the appliance. The display will show ON with the flashing flame symbol. When the flame stops blinking, the stove has reached the operating condition to "supply power". The default target room temperature is set at 20°C.

  • Page 43: Safety Devices And Alarms

    12 - SAFETY DEVICES AND ALARMS SAFETY DEVICES The product is fitted with the following safety devices PRESSURE SWITCH Monitors pressure in the smoke duct. It is designed to shut down the pellet feed screw in the event of an obstructed flue or significant back-pressure.
  • Page 44 12 - SAFETY DEVICES AND ALARMS ALARM SIGNALLING When a condition occurs other than the one expected for regular operation of the stove, an alarm is triggered. The reason for the alarm is given on the control panel. The sound signal is not enabled for alarms A01-A02 in order not to disturb the user when there is an absence of pellets in the night tank.
  • Page 45 12 - SAFETY DEVICES AND ALARMS NORMAL SHUTDOWN (on the panel: OFF with flashing flame symbol) When the shutdown key is pressed, or when there is an alarm signal, the stove enters the thermal extinguishing phase which involves automatic execution of the following phases. •...

  • Page 46: Maintenance And Cleaning

    13 - MAINTENANCE AND CLEANING EXAMPLE OF A CLEAN BRAZIER EXAMPLE OF A DIRTY BRAZIER CAUTION! All the cleaning operations of all parts must be performed with the product completely cold and the plug disconnected. The product requires little maintenance if used with certified high quality pellets. DAILY OR WEEKLY CLEANING PERFORMED BY THE USER BEFORE EACH IGNITION Clean the ash and any deposits in the brazier that could clog the air passage holes.
  • Page 47 13 - MAINTENANCE AND CLEANING PERIODIC CLEANING PERFORMED BY A QUALIFIED TECHNICIAN CLEANING THE HEAT EXCHANGER Half-way through the winter season, but especially at the end, the compartment through which the exhaust smoke passes will need to be cleaned. This cleaning process is mandatory in order to facilitate the general removal of all combustion residue, before it becomes very difficult to remove it due to the humidity compacting it over time.
  • Page 48 MENT OF THE ORCHIDEA/ PRIMULA MULTIAIR STOVE CLEANING THE UPPER COMPARTMENT OF THE DALIA STOVE Lift the cover "A" and remove the steel top “B”, which is simply placed on rubbers, when the stove is cold. Then remove the sides “C”.
  • Page 49 CLEANING THE LOWER COMPARTMENT OF THE DALIA STOVE Clean around the brazier “A”. Remove the 2 screws and the cap “L”. Then remove the plate “H” by removing the two screws and using the nozzle of a vacuum cleaner, remove any ash and soot that may have built up in the lower exchanger indicated by the arrow.
  • Page 50 13 - MAINTENANCE AND CLEANING END-OF-SEASON SHUTDOWN At the end of each season, before switching the product off, it is recommended to remove all the pellets from the hopper with a vacuum cleaner with a long pipe. When not in use the appliance must be disconnected from the mains power supply. It is recommended to remove the power cable for additional safety, especially in the presence of children.

  • Page 51: Troubleshooting

    14 - TROUBLESHOOTING CAUTION: All repairs must only be carried out by a specialised technician, with the product switched off and the plug disconnected. If the product is NOT used as described in this instruction manual, the manufacturer declines all liability for any damage caused to persons and property.
  • Page 52 14 - TROUBLESHOOTING ANOMALY POSSIBLE CAUSES SOLUTIONS Pellets accumulate in the brazier, the Insufficient combustion air. Clean the brazier and check that all the glass of the door gets dirty and the holes are clear. Perform a general cleaning flame is weak. of the combustion chamber and the smoke duct.
  • Page 53 14 - TROUBLESHOOTING ANOMALY POSSIBLE CAUSES SOLUTIONS Incorrect combustion adjustment. Check recipe. No increase in temperature with stove in operation. Set flame 1 setting (level too low) Increase power from the settings menu. Poor pellet quality. Using pellets from the producer. Technical Dept.

  • Page 54: Electrical Plan

    15 - ELECTRICAL PLAN AMB. H2O +TC- DISPLAY TERM. ENCODER FUMI OPT. LIVE ELECTRICAL +5V GND ENC SERIAL CABLES DISCONNECT THE POWER SUPPLY CABLE 230V BEFORE CARRYING OUT ANY OPERATIONS ON THE ELECTRICAL BOARDS ACC. SIC DEP. FUMI SCA COC. WIRING KEY 1.
  • Page 56 Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: +39 0434/599599 r.a. Fax: +39 0434/599598 Internet: www.mcz.it e-mail: info.red@mcz.it 8901418600 REV 1 8/10/2014...

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