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RED ERICA Installation Manual

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INSTALLATION GUIDE
EN
SEALED PELLET STOVE
ERICA
Translation of the original instructions

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Summary of Contents for RED ERICA

  • Page 1 INSTALLATION GUIDE SEALED PELLET STOVE ERICA Translation of the original instructions...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ....................II INTRODUCTION ......................1 1 - WARNINGS AND WARRANTY CONDITIONS ..............2 2 - INSTALLATION ......................8 3 - DRAWINGS AND TECHNICAL FEATURES ..............18 4 - UNPACKING ......................20 5 - FIREBOX DOOR REMOVAL ..................22 6 - CLADDING ASSEMBLY ...................24 7 - ELECTRICAL CONNECTION ..................30 8 - FIRST START-UP ....................31 9 - LOADING THE PELLETS ..................33...

  • Page 3: Introduction

    Stove+Chimney+Air inlet). REVISIONS TO THE PUBLICATION The content of this manual is strictly technical and property of RED. No part of this manual may be translated into other languages, adapted or reproduced, even in part, in other mechanical or electronic forms, photocopies, recordings or other, without the prior written authorisation from RED.

  • Page 4: Warnings And Warranty Conditions

    1 - W A R N I N G S A N D W A R R A N T Y C O N D I T I O N S 1 - WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS • Installation, electrical connection, function test and maintenance must only be carried out by authorised and qualified personnel.
  • Page 5 1 - WARNINGS AND WARRANTY CONDITIONS • Do not put linen on the product to dry. Any drying racks or similar objects must be kept at a safe distance from the product. Fire hazard. • All liability for improper use of the product is entirely borne by the user and relieves the Manufacturer from any civil and criminal liability.
  • Page 6 1 - WARNINGS AND WARRANTY CONDITIONS exposed to weathering. • It is recommended not to remove the feet that support the product in order to guarantee adequate insulation, especially if the flooring is made of flammable materials. • In the event of a malfunction with the ignition system, do not force it to light by using flammable materials.
  • Page 7 1 - WARNINGS AND WARRANTY CONDITIONS INFORMATION: Please contact the retailer or qualified personnel authorised by the company to resolve a problem. • You must only use the fuel specified by the manufacturer. • When the product is switched on for the first time it is normal for it to emit smoke due to the paint overheating for the first time. Therefore make sure the room in which it is installed is well ventilated.
  • Page 8 1 - WARNINGS AND WARRANTY CONDITIONS EXCLUSIONS The guarantee does not cover malfunctions and/or damage to the appliance that arise due to the following causes: • Damage caused during transportation or relocation • all parts that develop faults due to negligence or improper use, incorrect maintenance, installation that does not comply with the manufacturer’s instructions (always refer to the installation and use manual provided with the appliance) •...
  • Page 9 1 - WARNINGS AND WARRANTY CONDITIONS SPARE PARTS In the event of a malfunction, consult the retailer who will forward the call to the Technical Assistance Service. Use only original spare parts. The retailer or service centre can provide all necessary information regarding spare parts. We do not recommend waiting for the parts to be worn before having them replaced.

  • Page 10: Installation

    2 - INSTALLATION The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the domestic regulations in force. PELLETS Wood pellets are manufactured by hot-extruding compressed sawdust which is produced during the working of natural dried wood. The compactness of the material is guaranteed by the lignin contained in the wood itself and allows pellets to be produced without glue or binders.
  • Page 11 If the floor is made of wood, it is recommended to fit a floor protection sheet in compliance with the Standards in force in the country of installation. Non-flammable walls Flammable walls ERICA A = 5 cm A = 5 cm B = 15 cm B = 20 cm If the floor is made of combustible material, it is recommended to use protection made of non-combustible material (steel, glass...) that...
  • Page 12 2 - INSTALLATION FOREWORD This chapter on the Smoke Flue has been produced in reference to the prescriptions of European regulations (EN13384 - EN1443 - EN1856 - EN1457). The chapter provides indications for installing an efficient and correct smoke flue but is under no circumstances to substitute the regulations in force, which the qualified technician must be in possession of.
  • Page 13 2 - INSTALLATION TECHNICAL CHARACTERISTICS Have the efficiency of the flue checked by an authorised technician. The flue must be sealed against flue gasses, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend fireplaces made of A/316 or refractory material with insulated round section double chamber).
  • Page 14 2 - INSTALLATION ROOF AT 60° ROOF AT 45° 45° 60° A = MIN. 2.60 metres A = MIN. 2.00 metres FIGURE 5 FIGURE 6 B = DISTANCE > 1.20 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.20 metres C = DISTANCE <...
  • Page 15 2 - INSTALLATION MAINTENANCE The flue must be kept clean, since the deposit of soot or unburned oils reduces the cross-section reducing the draft and thus compromising the efficient functioning of the heater and, if large build-ups accumulate, can catch fire. The flue and chimneypot must be cleaned and checked by a qualified chimney sweep at least once a year.
  • Page 16 2 - INSTALLATION EXTERNAL AIR INLET It is mandatory to provide an adequate external air intake that supplies the combustion air required for the product to work properly. The flow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room; or indirect, via air intake from adjoining rooms and connecting permanently with the installation room (see Figure 9 b).
  • Page 17 1.5 m AWAY from smoke outlet Since the Erica stove is sealed, and should you wish for the whole installation to be sealed as well, follow the instructions below: • the air required for combustion must be directly taken from outside •...
  • Page 18 2 - INSTALLATION CONNECTION TO FLUE The connection between the flue and the appliance must be via a smoke duct that conforms with EN 1856-2. The connecting section must extend no more than 4 m horizontally, with a maximum incline of 3% and containing a maximum of 3 90% bends (accessible for inspection - do not count the T joint at the appliance outlet).
  • Page 19 2 - INSTALLATION EXAMPLES OF CORRECT INSTALLATION 1. Installation of Ø150mm flue with hole for the passage of the tube increased by: minimum 100 mm around the tube if next to non flammable parts such as cement, brick, etc.; or minimum 300 mm around the tube (or as prescribed by data tags) if next to flammable parts such as wood etc.

  • Page 20: Drawings And Technical Features

    3 - DRAWINGS AND TECHNICAL FEATURES DRAWINGS AND CHARACTERISTICS ERICA DIMENSIONS Ø80 Ø60...
  • Page 21 3 - DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS ERICA Nominal output power 8.5 kW (7310 kcal/h) Minimum power output 2.4 kW (2064 kcal/h) Efficiency at Max Efficiency at Min Temperature of exhaust smoke at Max 180 °C Temperature of exhaust smoke at Min 85 °C...

  • Page 22: Unpacking

    If possible, unwrap the stove near the chosen area of installation. The packaging materials are neither toxic nor harmful. In order to remove the ERICA stove from the pallet it must be slightly lifted so the feet come out of the packaging.
  • Page 23 4 - UNPACKING Position the stove and connect it to the flue pipe. Use the four adjustable feet (J)to get the stove correctly levelled so that the smoke outlet is lined up with the connecting pipe. If the stove needs to be connected to an outlet pipe which goes through the rear wall (to connect to the flue), take utmost care to make sure that the joint is not forced.

  • Page 24: Firebox Door Removal

    5 - FIREBOX DOOR REMOVAL DOOR REMOVAL Some operations (e.g.: side mounting and cleaning) require removing the firebox door. Proceed as follows to remove the door: • open the door • turn the lever at the bottom with a screwdriver in the direction of the arrow •...
  • Page 25 5 - FIREBOX DOOR REMOVAL DOOR ASSEMBLY To fit the door back on the pins “1” must be centred, fastened into the door on the hole of bracket “2” on the structure. When the door is fitted back on use the screwdriver to lift the lever so that the door is locked. Technical Dept.

  • Page 26: Cladding Assembly

    6 - CLADDING ASSEMBLY COATING ASSEMBLY The cladding consists of 4 sides. POS. DESCRIPTION RIGHT AND LEFT FRONT SIDE RIGHT AND LEFT REAR SIDE...
  • Page 27 6 - CLADDING ASSEMBLY The first o0peration to be carried out is to remove the top “O” from the structure. Attention! To fit the “L” side on the door must be removed (see suitable paragraph). Technical Dept. - All rights reserved - Reproduction is prohibited...
  • Page 28 6 - CLADDING ASSEMBLY Take an “L” side and position it at the front so that: • first, loosen screws “U” that are screwed onto the structure (screws required to fix the sides “L” and “M”) • the front of the “L” side must be resting externally onto bracket “H” •...
  • Page 29 6 - CLADDING ASSEMBLY The other side of the “L” side must be fastened to the structure with three screws as shown in the picture below. Technical Dept. - All rights reserved - Reproduction is prohibited...
  • Page 30 6 - CLADDING ASSEMBLY After positioning the “L” side the “M” side may be fastened. • Insert the three flaps “S” in the three slotted holes “T”, always ensuring the side abuts with the top cover of the stove...
  • Page 31 6 - CLADDING ASSEMBLY The other side of the “M” side must be fastened to the structure with three screws as shown in the picture below. At this point the sides are assembled to the structure, repeat the same operations on the door side taking care to remove the door. Technical Dept.

  • Page 32: Electrical Connection

    7 - ELECTRICAL CONNECTION ELECTRICAL CONNECTION First connect the power cable to the back of the stove and then to a wall socket. The main switch must only be activated to switch the stove on; otherwise, it is advisable to keep it switched off. It is recommended to disconnect the power cable when the stove is not used.

  • Page 33: First Start-Up

    8 - FIRST START-UP PRECAUTIONS BEFORE START-UP GENERAL PRECAUTIONS Remove any objects that may burn from the brazier (manual, various adhesive labels or any polystyrene). Check that the brazier is positioned correctly and rests properly on the base. The first start-up may not be successful as the feed screw is empty and does not always manage to load the required amount of pellets in time to light the flame.
  • Page 34 7 - ELECTRICAL CONNECTION OPENING/CLOSING THE DOOR CAUTION! The firebox door must be closed properly for the stove to work correctly. Use suitable protective clothing (for example gloves) to open the door of the stove. To open the door, insert the supplied hook into the hole and lift the handle (as in the figure). DOOR OPENING.

  • Page 35: Loading The Pellets

    9 - LOADING THE PELLETS LOADING THE PELLETS Fuel is loaded from the upper part of the stove by lifting the cover. Slowly pour the pellets into the hopper. For correct stove operation the pellet loading cover in the tank must be closed. Ensure the gasket “Z” of the cover correctly rests on the tank and that there are no foreign bodies that prevent hermetic closure.

  • Page 36: Menu Items And Function

    10 - MENU ITEMS AND FUNCTION CONTROL PANEL DISPLAY Menu options 1. Stove switch-on/switch-off 5. Decrease set temperature / programming functions. 2. Scrolling down through the programming menu 6. Increase set temperature / programming functions. 3. Menu 7. Display. 4. Scrolling up the programming menu MAIN MENU Press key 3 (menu) to access.
  • Page 37 10 - MENU ITEMS AND FUNCTION CONFIGURATION OF PROGRAMMED MODE (TIMER) - Main menu The current time and date must be configured to ensure correct operation of the timer. There are six configurable TIMERS; for each one, the user can select a start and stop time and the days of the week when it is in use. When one or more programs are active, the status of the stove and the TIMER “n”...
  • Page 38 10 - MENU ITEMS AND FUNCTION NOTES ON USE OF THE TIMER • The timer always starts the boiler with the last temperature and ventilation settings (or with the default settings at 20°C and V3 if they have never been altered). •...
  • Page 39 10 - MENU ITEMS AND FUNCTION OPERATING MODE ADJUSTMENTS MENU “Adjustments” menu settings determine the operation mode of the stove. To access the menu, proceed as follows: • Press the - + keys • Scroll with the <> arrows and select “Set Amb. T” or “Set Ventilation T” or “Set Flame” •...
  • Page 40 10 - MENU ITEMS AND FUNCTION SETTINGS MENU The SETTINGS menu is to configure use of the stove: a. Language. b. Cleaning (shown only when stove is off). Auger loading (shown only when stove is off). d. Tones. e. External thermostat (activation). Auto Eco (activation).
  • Page 41 10 - MENU ITEMS AND FUNCTION d - Tones This function is disabled by default. To enable it proceed as follows: • Press the “menu” key. • Use the arrow keys to scroll through and select “Settings” • Press “menu” to confirm. •...
  • Page 42 10 - MENU ITEMS AND FUNCTION h - Pellet Recipe This function is for adapting the stove to the type of pellet in use. As there are many types of pellet available on the market, operation of the stove can vary considerably according to the quality of the fuel. When the pellets clog up the brazier due to excess loading of fuel or when the flames are high even at low power, or when the flames are low, it is possible to decrease/increase the amount of pellets in the brazier: Available values:...
  • Page 43 10 - MENU ITEMS AND FUNCTION • Press 3 “menu” to confirm. • Use the + - keys to select the test to be carried out. • Press ‘’menu’’ to confirm and ‘’ e sc’’ to exit. k - Chimney sweeper function (for maintenance operators only) - This function can only be activated when the stove is on and power is supplied, and it forces operation of the boiler at the parameters P5, with the ventilator (if present) in V5.
  • Page 44 10 - MENU ITEMS AND FUNCTION EXTERNAL THERMOSTAT CONNECTION (optional) The room thermostat is not included with the stove and must be installed by a qualified technician. ATTENTION! The electrical wires must not come into contact with the hot parts of the stove. The temperature of the stove can also be controlled by an external room thermostat.
  • Page 45 10 - MENU ITEMS AND FUNCTION START-UP Press key 1 (esc) to start up the appliance. The display will show ON with the flashing flame symbol. When the flame stops blinking, the stove has reached the operating condition to “supply power”. The default target room temperature is set at 20°C.

  • Page 46: Safety Devices And Alarms

    11 - SAFETY DEVICES AND ALARMS SAFETY DEVICES The product is fitted with the following safety devices PRESSURE SWITCH Monitors pressure in the smoke duct. It locks the pellet feed screw if the exhaust is obstructed, if there are significant counter-pressures (clogged smoke outlets, fire doors open, pellet tank open and worn or broken gaskets).
  • Page 47 11 - SAFETY DEVICES AND ALARMS ALARM SIGNALLING When a condition occurs other than the one expected for regular operation of the stove, an alarm is triggered. The reason for the alarm is given on the control panel. The sound signal is not enabled for alarms A01-A02 in order not to disturb the user when there is an absence of pellets in the night tank.
  • Page 48 11 - SAFETY DEVICES AND ALARMS NORMAL SHUTDOWN (on the panel: OFF with flashing flame symbol) When the shutdown key is pressed, or when there is an alarm signal, the stove enters the thermal extinguishing phase which involves automatic execution of the following phases. •...

  • Page 49: Recommendations For Safe Use

    12 - RECOMMENDATIONS FOR SAFE USE ONLY CORRECT INSTALLATION AND APPROPRIATE MAINTENANCE AND CLEANING OF THE APPLIANCE CAN GUARANTEE CORRECT OPERATION AND SAFE USE OF THE PRODUCT. We would like to inform you that we are aware of cases of malfunctioning of domestic pellet-fuelled heating products, mainly due to incorrect installation and inappropriate maintenance.

  • Page 50: Maintenance And Cleaning

    13 - MAINTENANCE AND CLEANING EXAMPLE OF A DIRTY BRAZIER EXAMPLE OF A CLEAN BRAZIER Only by properly servicing and cleaning the product is it possible to ensure its safety and correct operation. ATTENTION! All the cleaning operations of all parts must be performed with the product completely cold and the plug disconnected.
  • Page 51 13 - MAINTENANCE AND CLEANING REMEMBER THAT ONLY A CORRECTLY POSITIONED AND CLEAN BRAZIER CAN GUARANTEE IGNITION AND OPTIMAL OPERATION OF YOUR PELLET PRODUCT. IN CASE OF FAILED IGNITION AND AFTER ANY OTHER LOCK STATE OF THE PRODUCT, IT IS ESSENTIAL TO EMPTY THE BRAZIER BEFORE EVERY RESTART For the brazier to be cleaned properly, remove it from its housing completely and thoroughly clean all the holes and the grate on the bottom.
  • Page 52 13 - MAINTENANCE AND CLEANING PERIODIC CLEANING PERFORMED BY A QUALIFIED TECHNICIAN CLEANING THE HEAT EXCHANGER The compartment through which the exhaust smoke passes must be cleaned at the end of the winter season. This cleaning process is mandatory in order to facilitate the general removal of all combustion residue, before it becomes very difficult to remove it due to the humidity compacting it over time.
  • Page 53 13 - MAINTENANCE AND CLEANING Remove the upper baffle “P” and clean any scaling. Technical Dept. - All rights reserved - Reproduction is prohibited...
  • Page 54 13 - MAINTENANCE AND CLEANING CLEANING THE LOWER COMPARTMENT After upper exchanger cleaning is completed remove the four screws that fasten plate “C” to the structure, remove gasket “D” then clean the lower compartment where all dirt from previous cleaning activities has accumulated. Remove the screws that lock plate “E” to the structure and clean the fan with the brush and vacuum any residues.
  • Page 55 13 - MAINTENANCE AND CLEANING END-OF-SEASON SHUTDOWN At the end of each season, before switching the product off, it is recommended to remove all the pellets from the hopper with a vacuum cleaner with a long pipe. When not in use the appliance must be disconnected from the mains power supply. It is recommended to remove the power cable for additional safety, especially in the presence of children.

  • Page 56: Troubleshooting

    14 - TROUBLESHOOTING CAUTION: All repairs must only be carried out by a specialised technician, with the product switched off and the plug disconnected. If the product is NOT used as described in this instruction manual, the manufacturer declines all liability for any damage caused to persons and property.
  • Page 57 14 - TROUBLESHOOTING ANOMALY POSSIBLE CAUSES SOLUTIONS Pellets accumulate in the brazier, the Insufficient combustion air. Clean the brazier and check that all the glass of the door gets dirty and the holes are clear. Perform a general cleaning flame is weak. of the combustion chamber and the smoke duct.

  • Page 58: Electrical Plan

    15 - ELECTRICAL PLAN AMB. H2O +TC- DISPLAY TERM. ENCODER FUMI OPT. LIVE ELECTRICAL +5V GND ENC SERIAL CABLES DISCONNECT THE POW- ER SUPPLY CABLE 230V BEFORE CARRYING OUT ANY OPERATIONS ON THE ELECTRICAL BOARDS ACC. SIC DEP. FUMI SCA COC.
  • Page 60 Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/997200 Internet: www.red365.it e-mail: info@red365.it 8901518400 REV 0 16/07/2015...

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