Life Fitness CT9500 General Assembly
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Life Fitness CT9500 General Assembly

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See also: Installation Manual
CT9500 Cross-Trainer
General Assembly
Console
Assembly
Console Support
and Tray
Rocker Arm
Covers
Clevis and Front
Frame Covers
Battery, Brackets,
and Frame Cover
Anti-Lift Bracket/
Outer Pedal Covers
CT95-0000-21
Cables
Crankshaft
Assembly
Crank Arm
w/Roller
Service Manual M051-00K61-A078
Operator Manual M051-00K61-A064
Installation Instructions M051-00K61-A045
Hardware Kit AK61-00050-0001
Optional: Chest Strap
AK40-00045-0002 Medium
AK40-00045-0003 Small
AK40-00045-0004 Large
Upper Arm/Heart
Rate Assembly
Rocker Arm
Assembly
Pedal Lever
Assembly
Drive Belts/
Alternator
Rear Drive Shrouds
w/Decals
Final Frame Drive
Linkage Assembly
revised 09 Jun 2008

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Summary of Contents for Life Fitness CT9500

  • Page 1 CT9500 Cross-Trainer CT95-0000-21 General Assembly Service Manual M051-00K61-A078 Operator Manual M051-00K61-A064 Installation Instructions M051-00K61-A045 Hardware Kit AK61-00050-0001 Optional: Chest Strap AK40-00045-0002 Medium AK40-00045-0003 Small AK40-00045-0004 Large Cables Console Assembly Upper Arm/Heart Rate Assembly Console Support and Tray Rocker Arm Assembly...

  • Page 2: Drive Belts And Alternator

    CT9500 Cross-Trainer CT95-0000-21 Drive Belts and Alternator Alternator to PCB Cable (Not Shown) AK61-00135-0000 Alternator w/o Flywheel Intermediate Bracket Alternator Pivot Bolt 0017-00009-0841 0K61-02400-0001 0017-00101-0964 Alternator w/Flywheel AK61-00250-0001 Alternator Strap Bolt (2) Alternator Brushes 0017-00101-0986 0017-00009-0895 Flange Lock Nut Alternator Flywheel...
  • Page 3 CT9500 Cross-Trainer CT95-0000-21 Console Support Assembly *Optional Mounting Screws (8) (not shown, for accessory tray and console) 0017-00101-1253 Accessory Tray Kit GK63-00002-0004 Main Cable Foam Grip (2) AK61-00136-0000 0K61-05008-0000 Console Support Cap Console Support 0K61-01283-0000 Assembly AK61-00500-0012 Bolt (2) 0017-00101-1645...

  • Page 4: Console Assembly

    CT9500 Cross-Trainer CT95-0000-21 Console Assembly Bezel/Switch Assembly AK63-00064-0000 Upper Overlay Console Board - Upper A084-92219-A006 Console Case Assembly Lower Overlay AK63-00121-0000 Phillips Pan Screws (13) 0017-00101-1650 Battery Door 0K63-01029-0000 Part Nos. Language Console Bezel, Switch, Assembly Overlay Eng/Met AK61-00111-0001 AK61-00113-0001...
  • Page 5 CT9500 Cross-Trainer CT95-0000-21 Crank Arm w/Roller Assembly Crank Cover 0K61-03100-0000 Locking Nut 0017-00103-0025 Bolt 0017-00101-1606 Crank Arm w/Collar Kit GK61-00002-0030 Set Screw 1/4-20x5 Square Key 0017-00101-0333 0K53-01122-0000 Crank Arm Collar 0K61-01260-0000 Set Screw (2) 0017-00101-0314 Bolt 0017-00101-1645 Extension Arm 0K61-03004-0000...
  • Page 6 CT9500 Cross-Trainer CT95-0000-21 Crankshaft Assembly AK61-00157-0002 Snap Ring 0017-00100-0152 Pillow Block Bearing 0K53-01181-0000 Crankshaft w/Plate 0K61-01360-0002 Magnet/Standoff Lock Nut (4) AK62-00186-0000 0017-00103-0019 Crank Pulley 0K61-02409-0000 Crankshaft Plate 0K61-02302-0001 Bolt (4) Flat Washer 0017-00101-1551 0017-00104-0144 Pillow Block Bearing Bolt (3) 0K53-01181-0000...
  • Page 7 CT9500 Cross-Trainer CT95-0000-21 Final Frame Drive Linkage Assembly Wave Spring Washer 0017-00009-1084 0017-00104-0044 Spherical Washer 0017-00009-1085 Extension Arm Spherical End Sleeve 0K61-03004-0000 0K61-01066-0000 Allen Head Bolt Washer 0017-00101-1645 0017-00104-0164 Tie Rod Kit GK61-00002-0020 Lock Nut 0017-00103-0286 Crank End Sleeve 0K61-01261-0000...

  • Page 8: Anti-Lift Bracket And Outer Pedal Covers

    CT9500 Cross-Trainer CT95-0000-21 Anti-Lift Bracket and Outer Pedal Covers Right Outer Pedal Cover AK61-00018-0003 Decal 0K61-01222-0003 Allen Head Bolt 0017-00101-1645 Phillips Pan Screw 0017-00101-1242 Anti-Lift Bracket Left Outer Pedal Cover 0K61-04114-0000 AK61-00018-0001 Decal 0K61-01222-0003...
  • Page 9 CT9500 Cross-Trainer CT95-0000-21 Battery, Brackets, and Frame Cover Locking Nut (4) 0017-00103-0025 Flat Washer (4) 0017-00104-0192 Spacer (2) 0K61-01055-0001 Battery 6v 0017-00003-0685 Torx Screws (6) 0017-00101-1282 Cover GK61-00002-0019 Hex Bolt (4) Power CB Bracket Assembly 0017-00101-1608 (see following page) Power Control Assembly...
  • Page 10 CT9500 Cross-Trainer CT95-0000-21 Power CB Bracket Assembly Power CB Bracket Assembly AK61-00145-0000 Bracket: PCB Reed Sensor, SPDT 0K61-01330-0003 118E-00001-0140 4-40X 6 PHL PAN MS ST ZN (2) 0017-00101-1035 Nut 4-40 HEX W/SEMS D ST ZN (2) 0017-00103-0093 Grommet: Plastic; #6 (4)

  • Page 11: Clevis And Front Frame Covers

    CT9500 Cross-Trainer CT95-0000-21 Clevis and Front Frame Covers Grommets 0017-00042-0754 Adhesive Tape (4) 0K61-04115-0002 Clevis Cover Screw (2) 0017-00101-1242 Stabilizer Cap (4) 0K61-01284-0000 Leg Leveler (4) AK61-00035-0000 Wheel Shaft 0K61-01300-0000 Clevis Cover (2) Wheel (2) AK61-00062-0001 0017-00042-0674 Wheel Cap (2)

  • Page 12: Pedal Lever Assembly

    CT9500 Cross-Trainer CT95-0000-21 Pedal Lever Assembly Left Pedal Assembly: GK61-00002-0005 Right Pedal Assembly: GK61-00002-0006 Locking Nut (2) 0017-00103-0137 Tape, (4 pieces) Pedal Lever Screw (5) Pedal Kit 0K61-04115-0002 Clevis Shaft (2) 0017-00101-1242 GK61-00002-0037 0K61-01076-0000 Bolt (2) 0017-00101-1646 Clevis Disk (2)

  • Page 13: Rocker Arm Covers

    CT9500 Cross-Trainer CT95-0000-21 Rocker Arm Covers Front Rocker Arm Cover 0K61-06340-0002 Polar Receiver SK40-00045-0001 Insulator Receiver Tube 0K36-01059-0002 Rear Cover 0K61-06351-0002 Rear Rocker Rear Rocker Arm Cover Arm Cover 0K61-06341-0002 0K61-06341-0002 Front Cover 0K61-06350-0002 Front Rocker Arm Cover Phillips Pan Screw (18)

  • Page 14: Rocker Arm Assembly

    CT9500 Cross-Trainer CT95-0000-21 Rocker Arm Assembly Flat Washer 0017-00104-0454 Shaft Split Collar Hex Bolt 0K61-01259-0000 0017-00101-1635 Rocker Arm AK61-00094-0002...

  • Page 15: Rear Drive Shrouds W/Decals

    CT9500 Cross-Trainer CT95-0000-21 Rear Drive Shrouds w/Decals Right Rear Cover w/Decal GK61-00002-0016 Left Rear Cover w/Decal GK61-00002-0015 Plug (2) 0k14-01384-0000 Hex Screw (4) (1/4-20x8) 0017-00101-1160 Phillips Pan Screw-22 0017-00101-1242...

  • Page 16: Upper Arm / Heart Rate Assembly

    CT9500 Cross-Trainer CT95-0000-21 Upper Arm / Heart Rate Assembly Upper Arm, Right Upper Arm, Left Assembly Assembly AK61-00099-0001 AK61-00099-0002 Electrode Kit GK20-00002-0004 Bolt 0017-00101-1645 Flat Washer 0017-00104-0450 Lifepulse Cable AK61-00051-0000...
  • Page 17 CT9500 Cross-Trainer CT95-0000-21 Cables PCB Cable Assembly AK61-00135-0000 Reed Switch 118E-00001-0140 Upper to Lower Main Cable Console Cable AK61-00136-0000 AK63-00038-0000 HR Sensor Cable AK61-00052-0002 Polar Cable AK36-00021-0003...

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