Related Manuals for Heatrae Sadia PremierPlus PES170D
Summary of Contents for Heatrae Sadia PremierPlus PES170D
- Page 1 PremierPlus Solar Unvented Hot Water Cylinder Installation and User Manual DIRECT SOLAR INDIRECT SOLA...
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Page 2: Table Of Contents
PREMIER PLUS SOLAR INSTALLATION AND SERVICING INSTRUCTIONS. PLEASE LEAVE THIS MANUAL WITH THE UNIT FOR FUTURE REFERENCE. CONTENTS SECTION CONTENT PAGE INTRODUCTION ..............4 GENERAL REQUIREMENTS ............. 5 INSTALLATION - GENERAL ............6 INSTALLATION - SOLAR PRIMARY ........... 13 INSTALLATION - DIRECT UNITS ..........13 INSTALLATION –... - Page 3 IMPORTANT: PLEASE READ ALL THESE INSTRUCTIONS BEFORE COMMENCING INSTALLATION THE INFORMATION CONTAINED IN THESE INSTRUCTIONS DETAILS HOW TO CONNECT THE PREMIER PLUS SOLAR CYLINDER TO A SOLAR PRIMARY CIRCUIT. OTHER CONTROLS WILL BE NECESSARY TO PROVIDE CONTROL OVER THE SOLAR PRIMARY CIRCUIT, REFER TO THE INSTRUCTIONS SUPPLIED WITH THE SOLAR CONTROLS AND ANCILLARY EQUIPMENT FOR DETAILS OF HOW TO INTEGRATE THEM WITH THE PREMIER PLUS SOLAR CYLINDER.
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Page 4: Introduction
1.0 INTRODUCTION The Premier Plus Solar is a purpose designed unvented solar water heater. The unit has a stainless steel inner vessel which ensures an excellent standard of corrosion resistance. The outer casing is a combination of resilient ther- moplastic mouldings and corrosion proofed steel (Plastisol) sheet. All Premiers are insulated with CFC/HCFC free polyurethane foam to meet the latest European heat loss requirements (see Table 3). -
Page 5: General Requirements
2.0 GENERAL REQUIREMENTS 2.1 COMPONENTS SUPPLIED 1. Premier Plus unvented solar water heater incorporating immersion heater(s) and thermal controls 2. Factory fitted temperature/pressure relief valve 3. Cold water combination valve. 4. Expansion vessel and mounting bracket. 5. Tundish. 6. Motorized valve (indirect models only). 7. -
Page 6: Installation - General
3.0 INSTALLATION – GENERAL 3.1 PIPE FITTINGS All pipe fittings are made via 22mm compression fittings directly to the unit. The fittings are threaded 3/4”BSP male parallel should threaded pipe connections be required. 3.2 COLD FEED A 22mm cold water supply is recommended however, if a 15mm (1/2”) supply exists which provides sufficient flow this may be used (although more flow noise may be experienced). - Page 7 FIG. 1 Cold water combination valve FIG. 2 Secondary circulation connection HOT OUTLET Expansion valve Expansion valve outlet (15mm) Cold mains connection (22mm) SECONDARY CIRCULATION PUMP Outlet connection SECONDARY (22mm) RETURN Pressure reducing valve cartridge CHECK VALVE (3.5bar) SECONDARY RETURN CONNECTION FIG.
- Page 8 INSTALLATION - DISCHARGE It is a requirement of Building Regulation G3 that any discharge from an unvented system is conveyed to where it is visible, but will not cause danger to persons in or about the building. The tundish and discharge pipes should be fitted in accordance with the requirements and guidance notes of Building Regulation G3.
- Page 9 (D2) to be connected. 3.60 The discharge pipe should not be connected to a soil discharge stack unless it can be demonstrated that that the soil discharge stack is capable of safely withstanding temperatures of the water discharged, in which case, it should: (a) contain a mechanical seal, not incorporating a water trap, which allows water into the branch pipe without allowing foul air from the drain to be ventilated through the tundish;...
- Page 10 Table 4 Va lve outle t size Minim um size of Minim um size of Ma x im um Re sista nce discha rge pipe discha rge pipe re sista nce cre a te d by e a ch D2 from tundish a llow e d, e lbow or be nd e x pre sse d a s a...
- Page 11 FIG. 5 Typical installation - schematic Fig 6 - Direct Electrical connections (schematic) Direct Wiring Layout Fig 7 - Adjustment details THERMAL CUT-OUT RESET BUTTON SPINDLE POSITIONS = MINIMUM TEMP 10 °C = MAXIMUM TEMP 72°C = APPROX 60 °C 1.5mm²...
- Page 12 Fig. 8 Control Housing Details Element Connections Indirect control 1.5mm² 3 Core wiring HOFR sheathed cable Fig. 9 THERMAL CUT-OUT PROBE CONTROL ASSEMBLY SOLAR CONTROLLER POWER SUPPLY TO SOLAR CONTROLLER...
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Page 13: Installation - Solar Primary
4.0 INSTALLATION - SOLAR PRIMARY 4.1 CONNECTION TO PRIMARY CIRCUIT The lower (solar) coil of the Premier Plus Solar must be connected to a fully pumped solar primary circuit. The con- nections are suitable for 22mm copper pipe direct to the compression fittings provided. The connections are also threaded 3/4”... -
Page 14: Installation - Auxillary Heating Coil
6.0 INSTALLATION - AUXILLARY HEATING COIL 6.1 PLUMBING CONNECTIONS Indirect units require the following pipework connections. • Cold water supply to and from inlet controls. • Outlet to hot water draw off points. • Discharge pipework from valve outlets to tundish •... - Page 15 Figure 10 - 2 port valve in conjunction with a 3 port mid-position valve system (“Y” Plan) PREMIERPLUS INDIRECT THERMAL CONTROLS PREMIERPLUS (DHW) 2-PORT (SUPPLIED FITTED) PROGRAMMER VALVE (SUPPLIED) Bl Br G O GY BLUE BROWN GREY ORANGE GREEN/YELLOW DOMESTIC HOT WATER HEATING WIRING CENTRE 11 12 13 14 15 16...
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Page 16: Commissioning
7.0 COMMISSIONING 7.1 FILLING THE UNIT WITH WATER • Check Expansion Vessel pre-charge pressure. The vessel is supplied pre-charged to 3.5 bar to match the con- trol pressure of the Pressure Reducing Valve. The pre-charge pressure is checked using a car tyre gauge by unscrewing the plastic cap opposite the water connection. -
Page 17: Maintenance
8.0 MAINTENANCE 8.1 MAINTENANCE REQUIREMENTS Unvented hot water systems have a continuing maintenance requirement in order to ensure safe working and optimum performance. It is essential that the relief valve(s) are periodically inspected and manually opened to en- sure no blockage has occurred in the valves or discharge pipework. Similarly cleaning of the strainer element and replacement of the air in the expansion vessel will help to prevent possible operational faults. - Page 18 When water flows from the hot tap allow to flow for a short while to purge air and flush through any disturbed particles. Close hot tap and then open successive hot taps in system to purge any air. When completely full and purged check system for leaks. The heating source (immersion heater(s), boiler or solar primary circuit) can then be switched on.
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Page 19: User Instructions
9.0 USER INSTRUCTIONS 10.1 WARNINGS IF WATER ISSUES FROM THE TEMPERATURE/PRESSURE RELIEF VALVE ON THE SANTON PREMIER PLUS SOLAR SWITCH OFF ELECTRICAL SUPPLY TO THE IMMERSION HEATER(S) (DIRECT UNITS),SHUT DOWN THE BOILER (INDIRECT UNITS) AND SHUT DOWN THE SOLAR PRIMARY CIRCUIT. DO NOT TURN OFF ANY WATER SUPPLY. CONTACT A COMPETENT INSTALLER FOR UNVENTED WATER HEATERS TO CHECK THE SYSTEM. -
Page 20: Fault Finding And Servicing
10.0 FAULT FINDING & SERVICING IMPORTANT • After servicing, complete the relevant service interval record section of the Benchmark Checklist located on page 24 and 25 of this document. • Servicing should only be carried out by competent persons in the installation and maintenance of unvented water heating systems. - Page 21 Table 5 - Fault finding chart Fault Possible Cause Remedy Mains water supply off Check and open stop cock Strainer blocked Turn off water supply. Remove strainer and No hot water flow clean Cold water combination valve incorrectly Check and refit as required fitted Direct immersion heater not switched on Check and switch on Direct immersion heater thermal cut-out...
- Page 22 Table 6 - Spares List DESCRIPTION PART NO. Immersion heater (lower) 95 606 984 Immersion heater (upper) 95 606 986 Immersion heater gasket 95 611 822 Immersion heater backnut 95 607 869 Immersion heater key 95 607 861 Tundish 95 605 838 Expansion valve - 6bar 95 605 899 Cold water combination...
- Page 23 Fig. 13 - Indirect Solar...
- Page 24 Fig. 14 - Direct Solar...
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Page 25: Guarantee
11.0 GUARANTEE WARNING: Should the factory fitted temperature and pressure relief valve be tampered with or removed your guarantee will be invalidated. Neither the Distributor nor Manufacturer shall be responsible for any consequential damage howsoever caused. Guarantee Terms PremierPlus is guaranteed against faulty manufacture or materials for a period of 2 year from the date of purchase including parts and labour. - Page 28 Parts Center OUR NATIONWIDE NETWORK OF CUSTOMER SUPPORT ENGINEERS Tel: 0344 292 7057 Heatrae Sadia has its very own dedicated nationwide network of highly trained www.partscenter.co.uk customer support engineers so you can have peace of mind that we’re always here to help.