Xerox Phaser 4500 Manuals

Xerox Phaser 4500 Service Manual (537 pages)

Brand: Xerox | Category: Printer | Size: 18.2 MB

Service Manual
3
- Table of Contents
  4
- Service Terms
  14
- Product Terms
  15
- Symbols Marked on the Product
  15
- Power Safety Precautions
  16
- Power Source
  16
- Electrostatic Discharge (ESD) Precautions
  17
- General Guidelines
  18
- Service Safety Summary
  18
- Regulatory Specifications
  20
  - Declaration of Conformity
    21
  - In the European Union
    21
General Information

22
- Printer Introduction and Overview
  23
  - Technical Support Information
    23
- Printer Configurations
  24
- Parts of the Printer
  25
- Front Panel
  26
- Image Processor Board
  27
- Consumables and Routine Maintenance Items
  28
  - Supply Life Counters
    29
- Printer Specifications
  30
Theory of Operation

36
- Overview of the Phaser 4500 Laser Printer
  37
  - Summary of the Printing Process
    37
- Paper Path of the Printer
  40
  - Layout of Paper Transport Path
    41
- Sensors
  43
- Major Assemblies and Functions
  47
  - Paper Tray
    47
  - Paper Lift Mechanism
    50
  - Paper Feeder
    51
  - Control of Paper Size
    53
  - Xerographics
    54
    
    Laser Assembly
    56
    
    Laser Control
    58
  - Transfer Roller Assembly
    58
  - Fuser
    59
  - Fuser Control
    61
  - Paper Exit Assembly
    64
  - Drive
    65
  - Electrical
    66
- Printer Options
  69
  - Duplex Unit
    69
  - Stacker
    72
  - Drive Transmission Path
    72
  - Optional 550-Sheet Feeder
    79
Error Messages and Codes

80
- Introduction
  81
- Servicing Instructions
  81
- Entry Level Fault Isolation Procedure
  87
- Service Diagnostics
  88
  - Service Diagnostic Front Panel Button Descriptions
    89
  - Using Service Diagnostics
    89
- System Start-Up and POST
  95
  - Power on Self Test (POST)
    95
  - POST Faults
    96
  - Fault Reporting Devices
    96
  - LED Blink Patterns
    96
  - POST Diagnostic Test Descriptions
    97
- Operating System and Application Problems
  99
  - Macintosh Printing Problems
    99
  - Windows Printing Problems
    99
  - Network Problems
    100
- Error Messages and Codes Troubleshooting Procedures
  101
  - Main Motor Failure
    105
  - Laser Unit Failure
    106
  - Laser Fails at Warm-Up U2-1: Laser Fail/Power off
    106
  - Laser Fails Motor Speed U2-2: Laser Fail/Power off
    106
  - LD Power Is High U2-3: Laser Fail/Power off
    106
  - LD Power Is Low U2-4: Laser Fail/Power off
    106
  - Fuser Failure
    107
  - Fuser High Temp
    107
  - Fuser Low Temp
    107
  - Fan Failure
    108
  - Engine Logic Board NVRAM Failure
    110
  - Jam at Tray N
    111
  - Error Codes
    111
  - Go to
    112
  - Jam at Tray N
    114
  - Go to
    114
  - Go to
    115
  - Jam at Top; Open Top Cover to Clear
    117
  - Go to
    119
  - Jam at Exit; Open Rear/Top Cover to Clear
    120
  - Jam at Rear; Open Rear Cover to Clear
    122
  - E6-1 Stacker Jam
    122
  - Jam at Stacker; Open Rear Stacker Cover to Clear
    124
  - E6-2 Stacker Jam
    124
  - Go to
    124
  - Go to
    125
  - Jam at Rear; Open Duplex and Rear Cover to Clear
    126
  - Jam at Duplex; Open Duplex to Clear
    128
  - Duplex Unit Error
    129
  - Stacker Error
    130
  - Tray 3 Failure\ Tray 3 or 4 Failure
    131
  - Paper Size Jam
    133
  - Close Top Cover/Close Rear Cover
    135
  - Close Duplex Unit Cover
    136
  - Close Stacker Cover
    137
  - Install or Reseat Print Cartridge
    138
  - Replace Print Cartridge
    139
  - No Paper in Tray 1/No Paper in Tray
    140
  - Tray 2 Paper Is Low
    141
  - No Paper in Tray 3/No Paper in Tray 4
    142
  - Tray 3 Paper Is Low/Tray 4 Paper Is Low
    143
  - Insert Tray 1/Insert Tray 2
    144
  - Insert Tray 3/Insert Tray 4
    145
  - Stacker Is Full, Unload Paper
    146
  - Standard Output Tray Is Full, Unload Paper
    147
  - Replace Maintenance Kit
    148
  - Inoperable Printer
    149
  - No Recognition of Duplex Unit
    150
  - No Recognition of Stacker
    152
General Troubleshooting

154
- Introduction
  155
- Front Panel Troubleshooting
  156
  - LCD/LED Display Error/Inoperable Buttons
    156
- DC Power Supply Troubleshooting
  157
  - LVPS (Low Voltage Power Supply)
    157
  - DC-DC Converter
    158
- AC Power Supply Troubleshooting
  160
  - No AC Power
    160
- Print Engine Troubleshooting
  164
  - Main Motor
    164
  - Laser Unit Assembly
    166
  - Fuser Assembly
    169
  - Registration Sensor
    171
  - No Paper Sensor
    173
  - Low Paper Sensor
    175
  - Toner Sensor
    176
  - Output Tray Stack Full Sensor
    178
  - 24 V Interlock
    179
  - 5 V Interlock, Interlock Switch Assembly
    179
  - Rear Cover Switch
    181
  - Interlock Switch Assembly
    182
  - Exit Motor PWBA
    183
  - Exit Motor Assembly
    184
  - Registration Clutch
    185
  - Feed Clutches
    186
  - Left Tray Guide
    187
  - Hvps/Engine Logic Board
    188
  - Image Processor Isolation
    190
  - Image Processor Board
    191
  - RAM DIMM Fault Isolation
    192
  - Electrical Noise
    194
  - Optional 550-Sheet Feeder PWBA (Tray 3)
    196
  - Optional 550-Sheet Feeder PWBA (Tray 4)
    197
  - Optional 550-Sheet Feeder no Paper Sensor
    198
  - Optional 550-Sheet Feeder Low Paper Sensor
    200
  - Optional Feeder Paper Size Switch Assembly
    202
  - Optional 550-Sheet Feeder Feed Clutch Assembly
    203
  - Optional 550-Sheet Feeder Turn Roller Clutch
    205
  - Duplex Unit PWBA
    207
  - Duplex Unit Motor
    208
  - Duplex Unit Sensor
    209
  - Duplex Unit Switch
    211
  - Stacker PWBA
    212
  - Stacker Motor Assembly
    213
  - Offset Motor Assembly
    214
  - Gate Solenoid Assembly
    215
  - Stacker Rear Cover Switch
    216
  - Stacker Sensor
    218
  - Stack Full Sensor (on Stacker PWBA)
    220
  - Offset Sensor (on Stacker PWBA)
    222
Print-Quality Troubleshooting

224
- Print-Quality Problems Overview
  225
- Analyzing Test Prints
  226
  - Test Print
    228
  - Deletions (Line, Band, Spots)
    229
  - Fusing
    230
  - Resolution
    232
  - Registration (Side-To-Side)
    233
  - Registration (Lead Edge-To-Trail Edge)
    234
  - Skips/Smears
    235
  - Spots
    236
  - Skew
    237
  - Other Print Defects
    238
- Print-Quality Troubleshooting
  239
  - Light (Undertoned) Print
    239
  - Blank Print (no Print)
    241
  - Black Prints
    243
  - Vertical Deletions
    244
  - Horizontal Deletions
    246
  - Vertical Streaks
    248
  - Horizontal Streaks
    251
  - Spots
    253
  - Initial Actions
    253
  - Unfused Image
    255
  - Damaged Print
    258
  - Resolution
    259
  - Spot Deletions
    260
  - Repeating Defects
    262
  - Residual Image
    263
  - Background
    265
  - Uneven Density
    266
  - Skewed Image
    267
  - Registration
    270
  - Skips and Smears
    272
Adjustments and Calibrations

274
- Service Test Prints
  275
  - Test Prints
    275
  - Engine Test Print
    277
- Adjustments
  278
  - Adjusting Laser Power (Image Density)
    278
  - Checking Registration
    278
  - Adjusting Simplex Registration
    280
  - Adjusting Duplex Registration
    281
  - Adjusting Fuser Temperature
    282
- Resetting Fuser Life
  283
- Resetting Printer Values to the Factory Default Values
  284
Cleaning and Maintenance

288
- Service Preventive Maintenance Procedure
  289
- Recommended Tools
  289
- Cleaning
  289

Xerox Phaser 4500 Service Manual (510 pages)

Brand: Xerox | Category: Printer | Size: 25.39 MB

Table of Contents
5
Service Terms
13
Product Terms
14
Symbols Marked on the Product
14
Power Safety Precautions
15
Electrostatic Discharge (ESD) Precautions
16
Service Safety Summary
17
Regulatory Specifications
19
1 General Information

21
- Printer Introduction and Overview
  22
  - Technical Support Information
    22
- Printer Configurations
  23
- Parts of the Printer
  24
- Control Panel
  25
- Image Processor Board (Phaser 4500)
  27
- Image Processor Board (Phaser 4510)
  28
- Consumables and Routine Maintenance Items
  29
  - Supply Life Counters
    30
- Printer Specifications
  31
2 Theory of Operation

37
- Overview of the Phaser 4500/4510 Laser Printer
  38
  - Summary of the Printing Process
    38
- Paper Path of the Printer
  40
  - Layout of Paper Transport Path
    41
- Sensors
  43
- Major Assemblies and Functions
  47
  - Paper Tray
    47
  - Paper Feeder
    51
  - Control of Paper Size
    53
  - Xerographics
    54
  - Fuser
    57
  - Fuser Control
    59
  - Paper Exit Assembly
    63
  - Drive
    64
  - Electrical
    65
- Printer Options
  69
  - Duplex Unit
    69
  - Stacker
    72
  - Optional 550-Sheet Feeder
    76
3 Error Messages and Codes

79
- Introduction
  80
- Servicing Instructions
  80
- Entry Level Fault Isolation Procedure
  84
- Service Diagnostics
  85
- System Start-Up and POST
  93
  - Power on Self Test (POST)
    93
  - POST Faults
    94
  - LED Blink Patterns
    94
  - POST Diagnostic Test Descriptions
    95
- Operating System and Application Problems
  97
  - Macintosh Printing Problems
    97
  - Windows Printing Problems
    97
  - Network Problems
    98
- Troubleshooting Procedures for Error Messages and Codes
  99
  - Main Motor Failure
    106
  - Diagnostic Error Codes
    107
  - Laser Unit Failure
    107
  - Fuser Failure
    108
  - Fan Failure
    109
  - Engine Logic Board NVRAM Failure
    111
  - Jam at Tray N
    112
  - Jam at Tray N
    115
  - Jam at Top; Open Top Cover to Clear
    118
  - Jam at Exit; Open Rear/Top Cover to Clear
    121
  - Jam at Rear; Open Rear Cover to Clear
    123
  - Jam at Stacker; Open Rear Stacker Cover to Clear
    125
  - Jam at Rear; Open Duplex and Rear Cover to Clear
    127
  - Jam at Duplex; Open Duplex to Clear
    129
  - Duplex Unit Error
    130
  - Stacker Error
    131
  - Tray 3 Failure/Tray 3 or 4 Failure
    132
  - Paper Size Jam
    134
  - Close Top Cover/Close Rear Cover
    136
  - Close Duplex Unit Cover
    137
  - Close Stacker Cover
    138
  - Install or Reseat Print Cartridge
    139
  - Replace Print Cartridge
    140
  - No Paper in Tray 1/No Paper in Tray 2
    141
  - Tray 2 Paper Is Low
    142
  - No Paper in Tray 3/No Paper in Tray 4
    143
  - Tray 3 Paper Is Low/Tray 4 Paper Is Low
    144
  - Insert Tray 1/Insert Tray 2
    145
  - Insert Tray 3/Insert Tray 4
    146
  - Stacker Is Full, Unload Paper
    147
  - Standard Output Tray Is Full, Unload Paper
    148
  - Replace Maintenance Kit
    149
  - Inoperable Printer
    150
  - No Recognition of Duplex Unit
    151
  - No Recognition of Stacker
    153
4 General Troubleshooting

155
- Introduction
  156
- Control Panel Troubleshooting
  157
  - LCD/LED Display Error/Inoperable Buttons
    157
- DC Power Supply Troubleshooting
  158
  - LVPS (Low Voltage Power Supply)
    158
  - DC-DC Converter (P4500 Only)
    159
- AC Power Supply Troubleshooting
  161
  - No AC Power
    161
- Print Engine Troubleshooting
  165
  - Main Motor
    165
  - Laser Unit Assembly
    166
  - Registration Sensor
    171
  - No Paper Sensor
    173
  - Low Paper Sensor
    175
  - Toner Sensor
    176
  - Output Tray Full Sensor
    177
  - 24 V Interlock
    178
- 5 V Interlock, Interlock Switch Assembly
  
  179
  - Interlock Switch Assembly (P4500 Only)
    180
  - Rear Cover Switch
    180
  - Exit Motor PWBA
    181
  - Exit Motor Assembly
    182
  - Registration Clutch
    183
  - Feed Clutches
    184
  - Left Tray Guide
    185
  - Hvps/Engine Logic Board
    186
  - Image Processor Isolation
    187
  - Image Processor Board
    188
  - RAM DIMM Fault Isolation
    189
  - Electrical Noise
    191
  - Optional 550-Sheet Feeder PWBA (Tray 3)
    193
  - Optional 550-Sheet Feeder PWBA (Tray 4)
    194
  - Optional 550-Sheet Feeder no Paper Sensor
    195
  - Optional 550-Sheet Feeder Low Paper Sensor
    197
  - Optional Feeder Paper Size Switch Assembly
    199
  - Optional 550-Sheet Feeder Feed Clutch Assembly
    200
  - Optional 550-Sheet Feeder Turn Roller Clutch
    202
  - Duplex Unit PWBA
    203
  - Duplex Unit Motor
    204
  - Duplex Unit Sensor
    205
  - Duplex Unit Switch
    207
  - Stacker PWBA
    208
  - Stacker Motor Assembly
    209
  - Offset Motor Assembly
    210
  - Gate Solenoid Assembly
    211
  - Stacker Rear Cover Switch
    212
  - Stacker Sensor
    213
  - Stacker Full Sensor (on Stacker PWBA)
    214
  - Offset Sensor (on Stacker PWBA)
    215
Print-Quality Troubleshooting

217
- Print-Quality Problems Overview
  218
- Analyzing Test Prints
  219
  - Deletions (Line, Band, Spots)
    222
  - Fusing
    223
  - Resolution
    224
  - Registration (Side-To-Side)
    225
  - Registration (Lead Edge-To-Trail Edge)
    226
  - Skips/Smears
    227
  - Spots
    228
  - Skew
    229
  - Other Print Defects
    230
- Print-Quality Troubleshooting
  231
  - Light (Undertoned) Print
    231
  - Blank Print (no Print)
    233
  - Black Prints
    235
  - Vertical Deletions
    236
  - Horizontal Deletions
    238
  - Vertical Streaks
    241
  - Horizontal Streaks
    243
  - Spots
    245
  - Unfused Image
    247
  - Damaged Print
    250
  - Resolution
    251
  - Spot Deletions
    252
  - Repeating Defects
    254
  - Residual Image
    255
  - Background
    257
  - Uneven Density
    258
  - Skewed Image
    259
  - Registration
    262
  - Skips and Smears
    264
6 Adjustments and Calibrations

265
- Service Test Prints
  266
  - Test Prints
    266
  - Engine Test Print
    268
- Adjustments
  269
- Resetting Fuser Life
  273
- Resetting Printer Values to the Factory Default Values
  274
7 Cleaning and Maintenance

279
- Service Preventive Maintenance Procedure
  280
- Recommended Tools
  280
- Cleaning
  280

Xerox Phaser 4500 Reference Manual (204 pages)

Brand: Xerox | Category: Printer | Size: 2.65 MB

Xerox Phaser 4500 Reference Manual (181 pages)

laser printer

Brand: Xerox | Category: Printer | Size: 7.07 MB

Reference Guide
1
Table of Contents
3
1 Features

8
- Printer Tour
  9
  - Printer Features
    9
  - Available Configurations
    9
  - Front View
    10
  - Rear View
    10
  - Front Panel
    10
  - Printer Options and Upgrades
    11
  - Resources
    11
- Front Panel
  11
  - Front Panel Features
    12
  - Front Panel Layout
    13
  - Error and Warning Messages
    14
  - Print Icon
    14
  - Menu Map
    14
  - Information Pages
    14
  - Sample Pages
    15
- Printer Drivers
  16
  - Available Printer Drivers
    16
  - Printer Driver Features
    17
- Managing Your Printer
  18
  - Printer's IP Address
    18
  - Centreware Internet Services (IS)
    18
  - Phasersmart
    19
  - Printingscout
    19
- Printer Settings
  20
- Fonts
  26
  - Types of Fonts
    26
  - Resident Printer Fonts
    26
  - Viewing a List of Available Fonts
    26
  - Printing a List of Available Fonts
    27
  - Downloading Fonts
    28
- Registering Your Printer
  31
  - Copyright © 2004 Xerox Corporation. All Rights Reserved
    31
Printing

32
- Changing Paper
  33
  - Guidelines
    33
  - Tray Setup
    33
- Supported Papers
  37
  - Paper Weights
    38
  - Paper Usage Guidelines
    40
  - Paper Storage Guidelines
    40
  - Paper that May Damage Your Printer
    41
- Basic Printing
  42
- Adjusting Printing Options
  50
2 Sided Printing

57
- Automatic 2-Sided Printing
  57
- Binding Preferences
  57
- Transparencies
  59
  - Guidelines
    59
  - Printing Transparencies from Trays
    59
- Envelopes
  62
  - Guidelines
    62
  - Printing Envelopes from Trays 1-4
    63
- Labels, Index Cards, and Greeting Cards
  65
- Custom Size Paper
  70
  - Loading Custom Size Paper in Tray 1-4
    70
- Advanced Options
  73
- Supplies and Recycling
  81
  - Supplies
    81
  - Recycling
    81
  - Copyright © 2004 Xerox Corporation. All Rights Reserved
    81

Xerox Phaser 4500 Reference Manual (181 pages)

Xerox Phaser 4500: Reference Guide

Brand: Xerox | Category: Printer | Size: 3.02 MB

Reference Guide
1
Table of Contents
3
1 Features

8
- Printer Tour
  9
  - Printer Features
    9
  - Available Configurations
    9
  - Front View
    10
  - Rear View
    10
  - Front Panel
    10
  - Printer Options and Upgrades
    11
  - Resources
    11
- Front Panel
  11
  - Front Panel Features
    12
  - Front Panel Layout
    13
  - Error and Warning Messages
    14
  - Print Icon
    14
  - Menu Map
    14
  - Information Pages
    14
  - Sample Pages
    15
- Printer Drivers
  16
  - Available Printer Drivers
    16
  - Printer Driver Features
    17
- Managing Your Printer
  18
  - Printer's IP Address
    18
  - Centreware Internet Services (IS)
    18
  - Phasersmart
    19
  - Printingscout
    19
- Printer Settings
  20
- Fonts
  26
  - Types of Fonts
    26
  - Resident Printer Fonts
    26
  - Viewing a List of Available Fonts
    26
  - Printing a List of Available Fonts
    27
  - Downloading Fonts
    28
- Registering Your Printer
  31
Printing

32
- Changing Paper
  33
  - Guidelines
    33
  - Tray Setup
    33
- Supported Papers
  37
  - Paper Weights
    38
  - Paper Usage Guidelines
    40
  - Paper Storage Guidelines
    40
  - Paper that May Damage Your Printer
    41
- Basic Printing
  42
- Adjusting Printing Options
  50
2 Sided Printing

57
- Automatic 2-Sided Printing
  57
- Binding Preferences
  57
- Transparencies
  59
  - Guidelines
    59
- Envelopes
  62
  - Guidelines
    62
  - Printing Envelopes from Trays 1-4
    63
- Labels, Index Cards, and Greeting Cards
  65
- Custom Size Paper
  70
  - Loading Custom Size Paper in Tray 1-4
    70
- Advanced Options
  73
- Supplies and Recycling
  81
  - Supplies
    81
  - Recycling
    81

Xerox Phaser 4500 Installation Manual (28 pages)

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Brand: Xerox | Category: Printer Accessories | Size: 8.56 MB

Xerox Phaser 4500 Manual (9 pages)

Reviewer Guide

Brand: Xerox | Category: Printer | Size: 0.39 MB

Xerox Phaser 4500 Quick Reference Manual (11 pages)

Quick Reference Guide

Brand: Xerox | Category: Printer | Size: 0.87 MB

Xerox Phaser 4500 Quick Reference Manual (11 pages)

Brand: Xerox | Category: Printer | Size: 0.94 MB

Xerox Phaser 4500 Quick Reference Manual (11 pages)

Brand: Xerox | Category: Printer | Size: 2.1 MB

Xerox Phaser 4500 Quick Reference Manual (10 pages)

Xerox Laser Printer Quick Reference Guide 4500

Brand: Xerox | Category: Printer | Size: 0.88 MB

Xerox Phaser 4500 Voluntary Product Accessibility Template (11 pages)

Xerox Phaser 4500: Supplementary Guide

Brand: Xerox | Category: Printer | Size: 0.11 MB

Xerox Phaser 4500 Network Manual (8 pages)

Xerox Phaser 4500: Network Guide

Brand: Xerox | Category: Printer | Size: 0.08 MB

Xerox Phaser 4500 Brochure (8 pages)

Xerox Printing System Product Brochure

Brand: Xerox | Category: All in One Printer | Size: 0.75 MB

Xerox Phaser 4500 Supplementary Manual (5 pages)

Brand: Xerox | Category: Printer | Size: 0.08 MB

Xerox Phaser 4500 Setup Manual (2 pages)

Setup Guide

Brand: Xerox | Category: Printer | Size: 0.81 MB

Xerox Phaser 4500 User Manual (4 pages)

black-and-white laser printer

Brand: Xerox | Category: Printer | Size: 2.07 MB

Xerox Phaser 4500 Manual (5 pages)

Brand: Xerox | Category: Printer | Size: 0.13 MB

Xerox Phaser 4500 Upgrade Manual (4 pages)

Brand: Xerox | Category: Printer | Size: 1.11 MB

Xerox Phaser 4500 Supplementary Manual (2 pages)

Xerox Phaser 4500: Supplementary Guide

Brand: Xerox | Category: Printer | Size: 0.07 MB

Xerox Phaser 4500 Quick Manual (3 pages)

Brand: Xerox | Category: Printer | Size: 0.07 MB

Xerox Phaser 4500 Brochure (1 page)

Phaser 4500 series

Brand: Xerox | Category: Printer | Size: 0.02 MB

Xerox Phaser 4500 Manuals

Table of Contents

General Information

Theory of Operation

Error Messages and Codes

General Troubleshooting

Print-Quality Troubleshooting

Adjustments and Calibrations

Cleaning and Maintenance

Table of Contents

1 General Information

2 Theory of Operation

3 Error Messages and Codes

4 General Troubleshooting

5 V Interlock, Interlock Switch Assembly

Print-Quality Troubleshooting

6 Adjustments and Calibrations

7 Cleaning and Maintenance

Table of Contents

1 Функции

2 Печать

Table of Contents

1 Features

Printing

2 Sided Printing

Table of Contents

1 Features

Printing

2 Sided Printing

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

Table of Contents

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