Mitsubishi 4G1 series Manuals

Manuals and User Guides for Mitsubishi 4G1 series. We have 5 Mitsubishi 4G1 series manuals available for free PDF download: Service Manual, General Information Manual, Workshop Manual, User Manual

Mitsubishi 4G1 series Service Manual (522 pages)

1992-1993

Brand: Mitsubishi | Category: Engine | Size: 18.67 MB

Introduction

3
- Table of Contents
  3
- Engine Model Table
  
  6
- Special Tool Note
  
  7
- Torque References
  
  7
Table of Contents

9
- Crankshaft, Flywheel and Drive Plate
  19
- Cylinder Head and Valves
  19
  - Generator and Ignition System
    22
- Water Pump
  27
  - Fuel and Emission Parts
    30
  - Rocker Arms and Camshaft
    38
- Front Case and Oil Pump
  47
Engine

63
- General Information
  64
- General Specifications
  67
- Timing Belt
  72
- Torque Specifications
  72
  - Bracket
    73
  - Generator and Ignition System
    78
  - Exhaust Manifold and Water Pump
    94
  - Intake Manifold
    125
  - Sealant
    125
  - Service Specifications
    125
  - Special Tools
    125
  - Throttle Body
    125
    
    Removal and Installation
    160
    
    Fuel and Emission Control Parts
    170
Engine 4G93

233
- Exhaust Manifold
  260
- Front Case and Oil Pump
  268
  - Contents Intake Manifold
    285
- General Information
  288
- General Specifications
  296
- Piston and Connecting Rod
  306
- Sealant
  307
- Timing Belt
  333
  - Inspection Piston/Pin/Ring
    511

Mitsubishi 4G1 series General Information Manual (148 pages)

Brand: Mitsubishi | Category: Engine | Size: 3.95 MB

Table of Contents
1
General Information
3
- Service Specifications
  9
1-1
9
- Rework Dimensions
  13
- Torque Specifications
  14
  - New Tightening Method Using Plastic Region Tightening Bolts
    20
  - Sealants
    20
- Form-In-Place Gasket
  21
  - Surface Preparation
    21
  - Form-In-Place Gasket Application
    21
2 Special Tools

23
- 2-1
  23
3 Alternator and Ignition System

26
- 3-1
  26
4 Timing Belt

33
5 Fuel and Emission Control Systems

44
- 5-1
  44
6 Water Pump and Water Hose

55
8 Rocker Arms and Camshafts

79
- 8-1
  79
- 9-1
  102
  - Cylinder Head and Valves Removal and Installation
    102
  - Cylinder Head Bolt Removal
    106
  - Retainer Lock Removal
    106
  - Cylinder Head Inspection
    107
  - Valve Stem Seal Removal
    107
  - Valves Inspection
    107
  - Valve Springs
    108
  - Valve Guides
    109
  - Valve Seats
    109
  - Valve Seat Correction Service Points
    110
  - Valve Seat Hole Diameters
    111
  - Valve Seat Replacement Service Points
    111
  - Valve Guide Replacement Service Points
    112
  - Valve Stem Seal Installation
    112
  - Retainer Lock Installation
    113
  - Valve Spring Installation
    113
  - Cylinder Head Bolt Installation
    114
- 10-1
  115
  - Oil Pump and Oil Pan Removal and Installation
    115
  - Oil Pan Removal
    118
  - Oil Pump Inspection
    118
  - Drain Plug Gasket Installation
    119
  - Front Oil Seal Case Installation
    119
  - Front Oil Seal Installation
    119
  - Oil Pan Installation
    119
  - Oil Filter Installation
    120
- 11-1
  121
  - Pistons and Connecting Rods Removal and Installation
    121
  - Connecting Rod Cap Removal
    122
  - Piston Pin Removal
    122
  - Piston Rings Inspection
    122
  - Crankshaft Pin Oil Clearance
    123
  - Piston Pin Installation
    123
  - Oil Ring Installation
    124
  - Piston and Connecting Rod Assembly Installation
    125
  - PISTON RING No. 2 / PISTON RING No. 1 INSTALLATION
    125
  - Connecting Rod Bearing Installation
    126
  - Connecting Rod Cap Installation
    127
  - Connecting Rod Cap Nut Installation
    127
- 12-1
  129
  - Crankshaft and Cylinder Block Removal and Installation
    129
  - Crankshaft Oil Clearance
    133
  - Cylinder Block
    133
  - Oil Pressure Switch Removal
    133
  - Boring Cylinders
    134
  - Oil Pressure Switch Installation
    134
  - Crankshaft Bearing Installation
    135
  - Rear Oil Seal Installation
    137
  - Flywheel Bolt / Drive Plate Bolt Installation
    138
  - Rear Oil Seal Case Installation
    138
  - Service Bulletins
    139
  - M12 Crankshaft Bolt
    145
  - M14 Crankshaft Bolt
    147

Mitsubishi 4G1 series Workshop Manual (100 pages)

Brand: Mitsubishi | Category: Engine | Size: 2.24 MB

Table of Contents
1
Engine 4G1 Series
1
General Information
3
- Service Specifications
  9
1-1
9
- Rework Dimensions
  13
- Torque Specifications
  14
  - New Tightening Method Using Plastic Region Tightening Bolts
    18
  - Sealants
    18
- Form-In-Place Gasket
  19
  - Disassembly
    19
  - Surface Preparation
    19
  - Form-In-Place Gasket Application
    19
- Special Tools
  21
2-1
21
- Alternator and Ignition System
  23
3-1
23
4-1
29
6-1
41
9-1
68
- Valve Stem Seal Removal
  73
- Cylinder Head Inspection
  73
- Valves Inspection
  73
- Valve Springs
  74
- Valve Guides
  75
- Valve Seats
  75
- Valve Seat Correction Service Points
  76
- Valve Seat Replacement Service Points
  76
- Valve Stem Seal Installation
  77
- Valve Guide Replacement Service Points
  77
- Valve Spring Installation
  78
- Retainer Lock Installation
  78
- Cylinder Head Bolt Installation
  78
- Oil Pump and Oil Pan Removal and Installation
  80
10-1
80
11-1
84
12-1
92
- Oil Pressure Switch Removal
  94
- Crankshaft Oil Clearance
  94
- Cylinder Block
  94
- Boring Cylinders
  95
- Oil Pressure Switch Installation
  95
- Crankshaft Bearing Installation
  96
- Rear Oil Seal Installation
  98

Mitsubishi 4G1 series User Manual (97 pages)

Engine 4G1 Series

Brand: Mitsubishi | Category: Engine | Size: 3.52 MB

Mitsubishi 4G1 series Workshop Manual (4 pages)

Brand: Mitsubishi | Category: Engine | Size: 0.1 MB

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Mitsubishi 4G1 series Service Manual (522 pages)

Table of Contents

Introduction

Engine Model Table

Special Tool Note

Torque References

Table of Contents

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Mitsubishi 4G1 series General Information Manual (148 pages)

Table of Contents

2 Special Tools

3 Alternator and Ignition System

4 Timing Belt

5 Fuel and Emission Control Systems

6 Water Pump and Water Hose

8 Rocker Arms and Camshafts

Mitsubishi 4G1 series Workshop Manual (100 pages)

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