KEEWAY 500ATV-2 Manuals

Manuals and User Guides for KEEWAY 500ATV-2. We have 1 KEEWAY 500ATV-2 manual available for free PDF download: Service Manual

KEEWAY 500ATV-2 Service Manual

KEEWAY 500ATV-2 Service Manual (219 pages)

Brand: KEEWAY | Category: Bicycle | Size: 18.59 MB

Table of Contents

Table of Contents
2
Service Information
3
A few Words about Safety
3
Important Safety Precautions
3
Conversion Table
4
Service Information
4
- Identification Number Records
  5
- Main Data Table
  6
- Overhaul Datasheet
  8
- Lubricating Device
  8
- Fuel Device
  9
- Cooling Device
  9
- Front/Rear Wheel
  9
- Ignition System
  10
- Battery, Charging System
  10
- Brake System
  10
- Screwing Moment of Important Bolts
  11
- Front, Rear Suspension
  13
- Specification and Usage Quantity
  14
- Cables, Pipes, Cable Routing
  15
- Overhaul Information
  19
- Operation Cautions
  19
- Tightening Torque
  19
- Troubleshooting
  19
- Front Rack
  20
- Front Bumper
  20
- Seat
  20
Vehicle Body, Muffler
20
- Handlebar Cover
  21
- Rear Bumper
  21
- Rear Rack
  21
- Left Side Panel
  22
- Right Side Panel
  23
- Left Footrest Board
  23
- Right Footrest Board
  24
- Rear Cover Assembly
  25
- Rear Cover Assembly Disassembly/Installation
  25
- Store Box Cover
  26
- Front Cover Assembly
  26
- Muffler
  28
- Front Left & Right Wheel Assembly
  28
- Rear Left & Right Wheel Assembly
  29
- Fuel Tank
  29
- Guard Plate (Plastic) Disassembly /Installation
  31
- Visible Parts
  32
- Regular Maintenance Table
  34
- Steering Stem
  38
- Front Brake Lever Free Play
  38
- Master Cylinder
  39
- Fluid Level
  39
- Brake Disc, Brake Pad
  39
- Change the Brake Fluid
  39
- Wheels
  40
- Front Toe-In Size
  40
- Tire Pressure
  41
- Specified Pressure Tire
  41
- Tire Tread
  41
- Suspension System
  42
- Sway of Wheel Bearing
  42
- Wheel Nut and Wheel Axle
  42
- Adjusting the Absorber
  43
- Gear Shifting
  43
- Status of the Fuel System
  43
- Throttle Lever Check
  44
- Cooling System
  45
- Coolant Level
  45
- Coolant Leakage
  46
- Check Water Temperature Gauge
  46
Cooling System
47
- No Rise or Slow Rise of Water Temperature.
  48
- Sharp Rise of Water Temperature
  48
- Trouble Shooting
  48
- Checking Coolant Density
  49
- Inspection of Radiator Cap
  49
- Preparation of Coolant
  50
- Pressure Testing of Cooling System
  50
- Replacing Coolant, Air Discharge
  50
- Remove Drain Bolt
  51
- Reservoir Tank
  51
- Add Coolant through Filling Port
  52
- Adding Coolant
  52
- Air Discharge
  52
- Cooling System Chart
  53
- Cooling System Assembly Disassembly/Installation
  54
- Disassembly Engine
  56
- Installation of Engine
  59
- Gearshift
  61
- Gearshift System Assembly Disassembly/Installation
  62
- Wu Yang 500 CC Engine
  63
- Essential Information
  66
- Engine Fuel, Lubricating Oil and Cooling Fluid
  67
- Fuel
  67
- Fuel Symbols
  67
- Lubricating Oil
  67
- Basic Rules
  68
- Information of Tips
  68
- Prepare Tools and Measuring Equipment
  68
- Components Placed
  69
- Special Maintenance Tools
  69
- Parts Clean
  70
- Reerection
  70
- Check up
  71
- Connector
  71
- Electrical System
  71
- Lock Connector
  71
- Engine Information
  73
- Engine
  74
- CVT Part Remove Check
  75
- Cylinder Head Cover and Cylinder Head Remove Check
  89
- The Cylinder Head Combination that Resolution
  93
- Cylinder and the Piston Remove Check
  98
  - Piston Check
    100
  - The Piston Pin Examination
    101
- The Removal Decomposition Around Check
  102
- The Removal Decomposition Right Check
  103
  - Driven Shaft Block Decomposition Remove Check
    106
  - Active Bevel Gear Check
    107
- Vice Shaft Combination Decomposition Remove Check
  108
- Wheel Gear Check up
  108
- Left the Combination Decomposition Remove Check
  109
- The Left of the Assembly
  114
  - Assembly Instructions
    119
  - Deputy Shaft Assembly Instructions
    119
- Box Assembly
  120
- Cylinder Piston and Flywheel Assembly
  123
Technical Parameters
132
Carburetor
135
- Carburetor Removal
  136
- Inspection
  137
- Fuel Level
  139
- Carburetor Assembly
  139
- Carburetor Installation
  140
- Carburetor Parameters
  140
- Overhaul Information Operating Cautions Notes
  141
- Maintenance Standard
  141
Front Wheel, Front Brake, Suspension, Steering
141
- Wheel Cannot Turn Freely
  142
- Shaking Handlebar
  142
- Heavy Steering
  142
- Troubleshooting Heavy
  142
- Front Wheel
  143
- Inspection Rim
  143
- Front Wheel Hub
  143
- Front Brake Caliper
  144
- Brake Disc
  145
- Front Brake Master Cylinder
  145
- Front Left Suspension
  147
- Front Suspension System Disassembly /Installation
  148
- Front Knuckle Disassembly /Installation
  148
- Front Wheel Assy Disassembly /Installation
  149
- Front Right Arm
  150
- Right Knuckle
  150
- Left Constant Velocity Drive Shaft, Front Axle Disassembly
  151
- Constant Velocity Drive Shafts
  151
- Steering System
  152
- Handlebar
  152
- Right Handlebar Switch
  152
- Left Handlebar Switch
  153
- Rear View Mirror
  153
- Installation of Throttle Cable
  154
- Installation of Left Handlebar Switch
  155
- Installation of Left and Right Grip
  156
- Installation of Master Cylinder
  156
- Steering Bearing, Oil Seal
  159
- Overhaul Standard
  160
Rear Wheel, Rear Brake, Suspension
160
- Poor Brake Efficiency
  161
- Rear Shock Absorber Is too Soft
  161
- Rear Shock Absorber Is too Hard
  161
- Rear Wheel Wobbles
  161
- Rear Wheel Removal
  162
- Rear Brake(Parking Brake)
  163
- Rear Brake Caliper
  163
- Rear Suspension System
  164
- Rear Suspension System Disassembly /Installation
  164
- Rear Knuckle Disassembly /Installation
  165
- Stabilizer Bar Disassembly /Installation
  165
- Right Rear Absorber
  166
- Stabilizer Bar
  166
- Rear Right Arm
  166
- Rear Left Suspension
  166
- Front/Rear Axle Overhaul Information
  167
- Inspection & Overhaul
  168
- Observation and Judgement
  168
Front and Rear Axle
168
- Disassembly of Front Axle
  169
- Front Axle Housing Group
  169
- Rear Axle Housing Group
  170
- Gearshift Group
  172
- Front Axle Assembly and Adjustment
  176
- Front Axle Case Cover Assembly
  176
- Differential Gear Assembly
  176
- Needle Bearing Removal
  179
- Rear Axle Inspection after Disassembly
  179
- Rear Axle Assembly and Adjustment
  180
- Charging System Layout
  182
Battery, Charging System
183
- Charging System Testing
  184
- Battery
  185
- Inspection of Charging System
  186
- Rectifier/Regulator
  187
- System Inspection
  187
- AC Magneto Inspection
  189
- Generator Non-Load Performance
  189
- Layout for All Electricity Equipment in Vehicle
  190
- Ignition System Diagram
  192
- Ignition Coil Primary Voltage
  194
- Inspection of Ignition System
  194
- Peak Voltage Oscillograph
  194
- Main and Ignition Fuses
  195
- Spark Plug
  195
- Engine Stop Button
  196
- Main Switch
  196
- Ignition Coil
  197
- Pickup Coil
  197
- Starting Group
  198
- Armature Coil
  199
- Brushes
  199
- Commutator
  199
- Layout for Ignition System Equipment in Vehicle
  200
- Disconnect Headlight
  203
- Headlight Bulb
  203
- Inspection of Headlight
  203
- Replacing Bulb
  203
- Brake Light/Tail Light Bulb
  204
- Front Turning Indicator Bulbs
  204
- Rear Turning Indicator Bulbs
  204
- Headlight
  205
- Handlebar Switch
  206
- Start Switch
  206
- Brake Light Switch
  207
- Horn Switch
  207
- Indicator Light Switch
  207
- Turning Light Switch and Warning
  207
- Meter
  208
- Connect Connector
  209
- Fuel Sensor
  209
- Inspection of Fuel Gauge
  210
- Install Transducer
  211
- Water Temperature Transducer
  211
- 500ATV Circuit Diagram.
  212
- Engine Common Failure Diagnosis
  214
- Carburetor
  217
- Cooling System/Radiator
  218
- Ignition System
  218

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