Overhaul Information; Operation Cautions; Tightening Torque; Troubleshooting - KEEWAY 500ATV Service Manual

Overhaul info.................................2-1

Troubleshooting..............................2-1

Front rack....................................2-2
Front bumper.................................2-2
Seat..........................................2-2
Rear rack..............................
Rear bumper.................................2-3
Handlebar cover..............................2-3
Left side panel.................................2-4
Right side panel..............................2-5

Overhaul Information

Operation Cautions

Warning
Gasoline is highly flammable, therefore smoke and fire are strictly forbidden in the work
place. Special attention should also be paid to sparks. Gasoline may also be explosive
when it is vaporized, so operation should be done in a well-ventilated place.
Remove and Install muffler after it is fully cold.
● This chapter is on the disassembly and installation of rack, visible parts, exhaust pipe,
Muffler and fuel tank.
● Hoses, cables and wiring should be routed properly
● Replace the gasket with a new one after muffler is removed
● After muffler is installed, check if there is any exhaust leakage.

Tightening torque

Muffler Rear Fixing Bolt: 23-25N.m
Muffler Exhaust Pipe Nut: 23-25N.m
Troubleshooting
Loud exhaust noise
● Broken muffler
● Exhaust leakage
Insufficient power
● Distorted muffler
● Exhaust leakage
● Muffler clogged
L
eft footrest board
Right footrest board
Rear cover assembly ... ... ... ... .. ... ... ... ...2-7
Store box cover........................ ... ... ... ..2-8
Front cover assembly........................ ... ..2-8
2-3 Muffler
.. ... ...
Fuel tank.......................................2-11
Guard plate
Visible parts....................................2-14
2-1
2. Vehicle body，Muffler
..............................2-5
...........................2-6
............... ... ... ... ... ..2-10
exhaust pipe
&
.......................................2-13
2