Husqvarna TR 650 TERRA 2013 Manuals

Manuals and User Guides for Husqvarna TR 650 TERRA 2013. We have 3 Husqvarna TR 650 TERRA 2013 manuals available for free PDF download: Workshop Manual, Manual

Husqvarna TR 650 TERRA 2013 Workshop Manual (301 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 56.25 MB

Tr 650 Terra 2013 - Tr 650 Strada 2013

5
Tr 650 Terra 2013 - Tr 650 Strada 2013

12
- Clutch
  13
- Fuel System
  13
- Ignition
  13
- Lubrication
  13
- Primary Drive
  13
- Secondary Drive
  13
- Timing System
  13
- Transmission
  13
- Transmission Ratio
  13
- Chassis
  14
- Final Ratios
  14
- Front Brake
  14
- Front Suspension
  14
- Rear Brake
  14
- Rear Suspension
  14
- Tyres
  14
- Wheels
  14
- Electrical Components Location
  15
- Table for Lubrication, Supplies
  15
- Dimensions, Weight, Capacity
  16
- Maintenance
  17
- Troubleshooting
  21
- Settings and Adjustments
  31
Tr 650 Terra 2013 - Tr 650 Strada 2013

32
- Saddle Removal
  33
- Removal of Central Upper Cover
  34
- Side Panel Removal
  34
- Front Brake Control
  35
- Position Adjustment
  35
- Throttle Cable Adjustment
  35
- Throttle Control
  35
- Throttle Position Adjustment
  35
- Clutch Control
  36
- Front Brake Lever Adjustment and Fluid Level Check
  36
- Position Adjustment
  36
- Clutch Control Lever Distance Adjustment
  37
- Clutch Free Play Adjustment
  37
- Rear Brake Fluid Level Check
  38
- Rear Brake Pedal Free Play Adjustment
  38
- Engine Oil Replacement and Cartridge Filter Replacement
  39
- Oil Level Check
  39
- Replacement of Cartridge Filter
  40
- Coolant Level Check
  41
- Filling
  41
- Coolant Replacement
  42
- Air Filter Check
  43
- Chain Tension Adjustment
  44
- Lubricating the Chain
  44
- Shock Absorber Spring Preload Adjustment
  45
- Suspension
  45
- Fork Adjustment
  46
- Fuel Supply Hose Inspection and Replacement
  46
- Rebound Shock Absorber Hydraulic Damping Adjustment
  46
- Exhaust System Check
  47
- Checking and Adjustment of Valve Clearance
  48
- Idle Speed Adjustment
  48
- General Procedures
  51
Tr 650 Terra 2013 - Tr 650 Strada 2013

52
- Stand Removal / Replacement
  53
- Removal of Central Upper Cover
  54
- Saddle Removal
  54
- Removal of Luggage Rack
  55
- Side Panel Removal
  55
- Removal of Rear Panels
  56
- Removal of Tail Cover
  56
- Removal of Antitheft Device Compartment Cover
  57
- Replacement of the Saddle Lock Key Lock
  58
- Removal of Number Plate Holder
  59
- Removal of Saddle Lock
  59
- Removal of Rear Turning Indicators
  62
- Removal of Tail Light
  62
- Removal of Radiator Guards
  63
- Removal of Lower Tail Cover
  64
- Removal of Tail Chassis
  66
- Front Fairing Removal
  67
- Front Turning Indicator Removal
  68
- Combined Dashboard Removal
  69
- Removal of Front Mudguard
  70
- Removal of Fuel Tank
  71
- Fuel Pump Removal
  74
- Fuel Pump Inspection
  76
- Removal of Filter Box
  77
- Dismantling of Filter Box
  79
- Throttle Body Removal
  80
- Exhaust System Removal
  81
- Coil / Stick-Coil Removal and Spark Plug Test
  84
- Lambda Sensor Removal
  84
- Horn Removal
  85
- Radiator Removal
  85
- Removal of Electric Fan
  87
- Gearbox Lever Removal
  88
- Removal of Engine
  89
- Reassembly of Engine
  92
- Engine Settings and Adjustments
  93
Tr 650 Terra 2013 - Tr 650 Strada 2013

94
- Valve Clearance Check
  95
- Valve Clearance Measurement
  95
- Locking the Crankshaft
  96
- Pad Replacement
  96
- Chain Guide Disassembly
  97
- Chain Tensioner Disassembly
  97
- Camshaft Assembly
  98
- Camshaft Removal
  98
- Pad Replacement
  98
- Chain Guide Installation
  99
- Chain Tensioner Installation
  99
- Removal of Engine Block Screw
  99
- Timing Check
  100
- Engine Phasing
  101
- General Engine Procedures
  103
Tr 650 Terra 2013 - Tr 650 Strada 2013

104
Tr 650 Terra 2013 - Tr 650 Strada 2013

124
- Cylinder Head Cover Removal/Installation
  125
- Removal of the Ignition Coils
  125
- Chain Tensioner Removal/Installation
  126
- Locking the Crankshaft
  126
- Camshaft Removal/Replacement
  127
- Crankshaft Locking Screw Removal
  127
- Checking the Decompression Lever
  128
- Installing the Decompression Lever
  128
- Removing the Decompression Lever
  128
- Camshaft Assembly
  129
- Timing Chain Slider Replacement
  129
- Cylinder Head Removal/Installation - Replacement of Cylinder Head Gasket
  130
- Valve Removal
  132
- Crankcase Disassembly
  133
Crankcase Disassembly Tr 650 Terra 2013 - Tr 650 Strada 2013

134
- Cylinder Disassembly/Installation
  135
- Piston Removal/ Installation
  136
- Crankcase Disassembly
  137
- Measurement of a Piston and Cylinder
  137
- Crankshaft Disassembly
  140
- Crankshaft and Countershaft Installation
  142
- Crankshaft Axial Clearance Check
  142
- Removal/Refitting the Countershaft and Checking Axial Clearance
  143
- Countershaft Clearance Check
  144
- Crankshaft and Countershaft Gear Removal
  144
- Gear Installation
  144
- Removal of the Countershaft Gear
  144
- Crankshaft Gear Removal
  145
- Gear Installation
  145
- Replacement of the Countershaft Bearings
  145
- Gearbox Shafts Removal
  146
- Gearbox Shafts Removal/Installation
  146
- Removal of the Gear Engage Forks
  146
- Engagement System Check
  147
- Fork Installation
  147
- Gearbox Shafts Installation
  147
- Disassembly/Assembly of the Gearbox Input Shaft (Shaft Removed)
  148
- Disassembly/Assembly of the Gearbox Output Shaft (Shaft Removed)
  149
- Engagement System Check
  150
- Replacement of the Gearbox Control Shaft (Engine Disassembled)
  150
- Iengagement System Check
  151
- Replacement of the Selector Drum (Engine Disassembled)
  151
- Mesh Oil Filter
  152
- Replacement of the Gearbox Shaft Bearings (Shafts Removed)
  152
- Engine Torque Figures
  153
- Engine Parts Wear Limits
  175
- Front Suspension
  179
- Rear Suspension
  187
Tr 650 Terra 2013 - Tr 650 Strada 2013

188
- Rear Shock Absorber Removal
  189
- Rear Suspension
  189
- Lubrication Points (Grease)
  192
- Servicing the Rear Suspension Drop and Drag Link
  193
- Removal of the Chain Guard
  194
- Removal of the Sprocket Guard Casing
  194
- Removal of the Rear Swinging Arm
  195
- Replacement of the Chain Slider
  197
- Servicing the Swinging Arm Shaft
  197
- Brakes
  199
Brakes Tr 650 Terra 2013 - Tr 650 Strada 2013

200
Tr 650 Terra 2013 - Tr 650 Strada 2013

222
- Wiring Diagram (NON-ABS Version)
  225
- Wiring Diagram (ABS Version)
  226
- Key to Wiring Diagram
  227
- Electrical Component Location
  229
- Generator Performance
  231
- Neutral Position Sensor
  232
- Ignition and Injection System
  234
- Charging System
  235
- Battery
  236
- Charging System Inspections
  236
- Regulated Voltage
  236
- Voltage Regulator Inspection
  236
- Voltage Regulator/Rectifier Wiring Diagram
  236
- Electric Starting System
  237
- Solenoid Starter Inspection
  238
- Starter Motor
  238
- Starter Motor Inspection
  238
- Starter Relay Wiring Diagram
  238
- Starting System Inspection
  238
- Coil Windings / Stick-Coil Inspection
  239
- Electronic Control Unit (ECU)
  239
- Battery
  240
- Battery Charger
  240
- Spark Plug
  240
- Headlight Adjustment
  241
- Headlight, Tail Light
  241
- Front Headlamp Bulb Replacement
  242
- Headlight Removal
  244
- Tail Light Replacement
  246
- Turning Indicator Bulb Replacement
  246
- Number Plate Bulb Replacement
  247
- Left-Hand Switch
  248
- Right-Hand Handlebar Switch
  250
- Right-Hand Switch Removal
  251
- Left-Hand Switch Removal
  252
- Auxiliary Fuses
  253
- Fuses
  253
- General Fuse 30A
  253
- Relay Removal
  254
- Semiconductor Parts
  254
- Relay Test
  255
- Combined Dashboard
  256
- Warning Light Description
  257
- Clock Adjustment
  258
- Description of Multifunction Display
  258
- Setting Units of Measurement
  259
- Setting Parameters
  260
- Control Unit Removal
  261
- Ignition Removal
  262
- Rear Stop Microswitch Replacement
  264
- Clutch Microswitch Replacement
  265
- Front Stop Microswitch Replacement
  266
- Speed Sensor Replacement / Rear Wheel ABS
  266
- Stand Rotative Switch Replacement
  267
- Water Temperature Sensor Replacement
  267
- Replacement of Front Wheel ABS Sensor
  268
- Charging System
  269
- Electronic Ignition System
  269
- Starting System
  269
- Troubleshooting
  269
- Electrical Connectors Positioning
  270
- Important
  274
- Engine Cooling
  276
- Tightening Torque Figures
  282
- Chassis and Wheels
  288
  - Lubrication Points (Lubricant)
    290
  - Front Wheel
    293
  - Removing the Front Wheel
    295
  - Reassembling the Front Wheel
    296
  - Rear Wheel
    297
  - Removing the Rear Wheel (Procedure Valid for All Models)
    299
  - Wheel Axle Warpage
    300
  - Axle Runout over 100 MM
    300
  - Wheel Rim Warpage
    300
  - Rear Chain Sprocket, Secondary Drive Sprocket and Chain
    301
  - Checking Sprocket Wear
    301

Husqvarna TR 650 TERRA 2013 Workshop Manual (154 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 22.31 MB

Section 1

5
Section 2

12
- Clutch
  13
- Fuel System
  13
- Ignition
  13
- Lubrication
  13
- Primary Drive
  13
- Secondary Drive
  13
- Specifications
  13
- Timing System
  13
- Transmission
  13
- Transmission Ratio
  13
- Chassis
  14
- Final Ratios
  14
- Front Brake
  14
- Front Suspension
  14
- Rear Brake
  14
- Rear Suspension
  14
- Tyres
  14
- Wheels
  14
- Electrical Components Location
  15
- Table for Lubrication, Supplies
  15
- Dimensions, Weight, Capacity
  16
- Maintenance
  17
- Troubleshooting
  21
- Settings and Adjustments
  31
Section 3

32
- Saddle Removal
  33
- Side Panel Removal
  34
- Front Brake Control
  35
- Position Adjustment
  35
- Throttle Cable Adjustment
  35
- Throttle Control
  35
- Throttle Position Adjustment
  35
- Clutch Control
  36
- Front Brake Lever Adjustment and Fluid Level Check
  36
- Position Adjustment
  36
- Clutch Control Lever Distance Adjustment
  37
- Clutch Free Play Adjustment
  37
- Rear Brake Fluid Level Check
  38
- Rear Brake Pedal Free Play Adjustment
  38
- Engine Oil Replacement and Cartridge Filter Replacement
  39
- Oil Level Check
  39
- Replacement of Cartridge Filter
  40
- Coolant Level Check
  41
- Filling
  41
- Coolant Replacement
  42
- Air Filter Check
  43
- Chain Tension Adjustment
  44
- Lubricating the Chain
  44
- Shock Absorber Spring Preload Adjustment
  45
- Suspension
  45
- Fork Adjustment
  46
- Fuel Supply Hose Inspection and Replacement
  46
- Rebound Shock Absorber Hydraulic Damping Adjustment
  46
- Exhaust System Check
  47
- Checking and Adjustment of Valve Clearance
  48
- Idle Speed Adjustment
  48
- Engine Settings and Adjustments
  51
Section 4

52
- Valve Clearance Check
  53
- Valve Clearance Measurement
  53
- Locking the Crankshaft
  54
- Pad Replacement
  54
- Chain Guide Disassembly
  55
- Chain Tensioner Disassembly
  55
- Camshaft Assembly
  56
- Camshaft Removal
  56
- Pad Replacement
  56
- Chain Guide Installation
  57
- Chain Tensioner Installation
  57
- Removal of Engine Block Screw
  57
- Timing Check
  58
- Engine Phasing
  59
- General Engine Procedures
  61
Section 5

62
Section 6

82
Crankcase Disassembly Tr 650 Terra 2013 - Tr 650 Strada 2013

92
- Cylinder Disassembly/Installation
  93
- Piston Removal/ Installation
  94
- Crankcase Disassembly
  95
- Measurement of a Piston and Cylinder
  95
- Crankshaft Disassembly
  98
- Crankshaft and Countershaft Installation
  100
- Crankshaft Axial Clearance Check
  100
- Removal/Refitting the Countershaft and Checking Axial Clearance
  101
- Countershaft Clearance Check
  102
- Crankshaft and Countershaft Gear Removal
  102
- Gear Installation
  102
- Removal of the Countershaft Gear
  102
- Crankshaft Gear Removal
  103
- Gear Installation
  103
- Replacement of the Countershaft Bearings
  103
- Gearbox Shafts Removal
  104
- Gearbox Shafts Removal/Installation
  104
- Removal of the Gear Engage Forks
  104
- Engagement System Check
  105
- Fork Installation
  105
- Gearbox Shafts Installation
  105
- Disassembly/Assembly of the Gearbox Input Shaft (Shaft Removed)
  106
- Disassembly/Assembly of the Gearbox Output Shaft (Shaft Removed)
  107
- Engagement System Check
  108
- Replacement of the Gearbox Control Shaft (Engine Disassembled)
  108
- Iengagement System Check
  109
- Replacement of the Selector Drum (Engine Disassembled)
  109
- Mesh Oil Filter
  110
- Replacement of the Gearbox Shaft Bearings (Shafts Removed)
  110
- Engine Torque Figures
  111
- Engine Parts Wear Limits
  131
- Tightening Torque Figures
  135
- Chassis and Wheels
  141
  - Chassis
    143
  - Lubrication Points (Lubricant)
    143
  - Front Wheel
    146
  - Removing the Front Wheel
    148
  - Reassembling the Front Wheel
    149
  - Rear Wheel
    150
  - Removing the Rear Wheel (Procedure Valid for All Models)
    152
  - Wheel Axle Warpage
    153
  - Axle Runout over 100 MM
    153
  - Wheel Rim Warpage
    153
  - Rear Chain Sprocket, Secondary Drive Sprocket and Chain
    154
  - Checking Sprocket Wear
    154

Husqvarna TR 650 TERRA 2013 Manual (54 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 4.98 MB

Table of Contents
2
Key to Wiring Diagram
7
Electrical Component Location
9
Generator Performance
11
Neutral Position Sensor
12
Ignition and Injection System
14
Charging System
15
Charging System Inspections
16
Battery
16
Regulated Voltage
16
Voltage Regulator Inspection
16
Voltage Regulator
16
Electric Starting System
17
Starting System Inspection
18
Starter Motor Inspection
18
Starter Motor
18
Solenoid Starter Inspection
18
Starter Relay Wiring Diagram
18
Coil Windings / Stick-Coil Inspection
19
Electronic Control Unit (ECU)
19
Spark Plug
20
Battery
20
Battery Charger
20
Headlight, Tail Light
21
Headlight Adjustment
21
Front Headlamp Bulb Replacement
22
Headlight Removal
24
Turning Indicator Bulb Replacement
26
Tail Light Replacement
26
Number Plate Bulb Replacement
27
Left-Hand Switch
28
Right-Hand Handlebar Switch
30
Right-Hand Switch Removal
31
Left-Hand Switch Removal
32
Fuses
33
General Fuse 30A
33
Auxiliary Fuses
33
Semiconductor Parts
34
Relay Removal
34
Relay Test
35
Combined Dashboard
36
Warning Light Description
37
Description of Multifunction Display
38
Clock Adjustment
38
Setting Units of Measurement
39
Setting Parameters
40
Control Unit Removal
41
Ignition Removal
42
Rear Stop Microswitch Replacement
44
Clutch Microswitch Replacement
45
Front Stop Microswitch Replacement
46
Speed Sensor Replacement / Rear Wheel ABS
46
Stand Rotative Switch Replacement
47
Water Temperature Sensor Replacement
47
Replacement of Front Wheel ABS Sensor
48
Starting System
49
Electronic Ignition System
49
Troubleshooting
49
Charging System
49
Electrical Connectors Positioning
50
Important
54

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Husqvarna TR 650 TERRA 2013 Manuals

Husqvarna TR 650 TERRA 2013 Workshop Manual (301 pages)

Table of Contents

Tr 650 Terra 2013 - Tr 650 Strada 2013

Tr 650 Terra 2013 - Tr 650 Strada 2013

Tr 650 Terra 2013 - Tr 650 Strada 2013

Tr 650 Terra 2013 - Tr 650 Strada 2013

Tr 650 Terra 2013 - Tr 650 Strada 2013

Tr 650 Terra 2013 - Tr 650 Strada 2013

Tr 650 Terra 2013 - Tr 650 Strada 2013

Crankcase Disassembly Tr 650 Terra 2013 - Tr 650 Strada 2013

Tr 650 Terra 2013 - Tr 650 Strada 2013

Brakes Tr 650 Terra 2013 - Tr 650 Strada 2013

Tr 650 Terra 2013 - Tr 650 Strada 2013

Husqvarna TR 650 TERRA 2013 Workshop Manual (154 pages)

Table of Contents

Section 1

Section 2

Section 3

Section 4

Section 5

Section 6

Crankcase Disassembly Tr 650 Terra 2013 - Tr 650 Strada 2013

Husqvarna TR 650 TERRA 2013 Manual (54 pages)

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