Disassembly/Assembly Of The Gearbox Input Shaft (Shaft Removed) - Husqvarna TR 650 TERRA 2013 Workshop Manual

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Workshop Manual Ed.09-2012
CRANKCASE DISASSEMBLY
TR 650 TERRA 2013 - TR 650 STRADA 2013

Disassembly/assembly of the gearbox input shaft (shaft removed)

Disassembly:
- Secure the gearbox input shaft (1) in a vice with protective clamps.
- Remove the cogwheels (2) and (3).
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- Extract the needle roller bearings (4) and ring (5).
- Extract the cogwheel (6).
- Remove the retaining ring (7).
- Extract the washer (8) and gear (9).
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Re-assembly:
- All components must be checked before installation and replaced if neces-
sary.
- Secure the gearbox input shaft (1) in a vice with protective clamps.
- Install the cogwheel (9) and the washer (8).
- Fit a new retaining ring (7) in its seat.
- Install the cogwheel (6).
- Install the ring (5) and the needle roller bearing (4).
- Install the cogwheels (3) and (2).
Be careful not to damage the needle roller bearings during disas-
sembly.
During operation, the gear pairs slide towards each other. If just one
coupling gear is replaced, the load bearing capacity on gears may
become significantly worse.
Replace the paired gears, but one at a time!
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