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BMW R 1100 S Manuals
Manuals and User Guides for BMW R 1100 S. We have
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BMW R 1100 S manuals available for free PDF download: Repair Manual, Rider's Manual, Additional Installation, Operation And Maintenance Instructions
BMW R 1100 S Repair Manual (311 pages)
Brand:
BMW
| Category:
Motorcycle
| Size: 53.42 MB
Table of Contents
Pre-Delivery Check Contents - Pre-Delivery Check
10
Table of Contents
10
Tightening Torques
13
Table of Operating Fluids
20
Pre-Delivery Check
21
General View of Crated Motorcycle
21
Check the Shipping Crate for Damage
22
In Case of Damage in Germany
22
In Case of Damage in Importer Markets
22
Unpacking the Motorcycle
22
Inspecting Motorcycle for Damage
23
Checking that Delivery Is Complete
23
Installing Remaining Items on Motorcycle
24
Install the Windscreen
24
Installing Sump Guard
25
Filling and Charging the Battery
26
Disengaging and Raising the Fuel Tank
26
Checking Engine Oil When Engine Is Cold, Topping up if Necessary
27
Checking Headlight Beam Angle, Adjusting if Necessary
28
Checking Tightness of Rear Wheel Studs
28
Checking Tyre Pressures
28
Attaching Adhesive Label
28
Final Inspection and Function Check
29
Final Cleaning
29
Handing over the Motorcycle
29
Maintenance
30
Key to Maintenance Intervals
30
Reading out Moditec Fault Memory
30
(Inspections I, II, III and IV)
30
Changing Engine Oil, Replacing Oil Filter Element
30
Changing Oil in Gearbox
31
(Inspections III and IV) or at the Latest Every 2 Years
31
Changing the Oil in the Rear Wheel Drive
31
(Inspections I, III and IV)
31
Replacing Fuel Filter
32
(Inspection III)
32
Km (12,000 Miles)
32
Checking Battery Fluid Level and Topping up if Necessary; Cleaning and Greasing the Battery Posts
34
(Inspections III and IV)
34
Replacing Intake Air Filter Element
34
(Inspection III)
34
More Frequently if Necessary
34
Replacing Poly-V Belt
35
(Inspection III) (Every 60,000 Km/36,000 Miles)
35
Checking Brake System for Correct Operation and Freedom from Leaks; Repairing/Replacing if Necessary
36
(Inspection III)
36
Checking Brake Fluid Level
36
(Inspections II and III)
36
Front Brake
36
Rear Brake
36
Checking Brake Pads and Discs for Wear/Replacing
37
(Inspections II and III)
37
Checking Front Brake Pad Wear
37
Checking Rear Brake Pad Wear
37
Checking Brake Disc Wear
37
Replacing Brake Pads, Front Brake
38
Replacing Brake Pads, Rear Brake
38
Changing Brake Fluid and Bleeding Brake System
39
Change the Brake Fluid Annually
39
(Inspection IV)
39
Bleeding Front Brake Circuit/Changing Brake Fluid
39
Additional Information for [ABS]
40
Bleeding Rear Brake Circuit/Changing Brake Fluid
41
Checking Clutch Operating Fluid Level
42
(Inspections II and III)
42
Changing the Clutch Fluid
42
(Inspections IV) at the Latest Every 2 Years
42
Checking Tightness of Rear Wheel Studs
43
Checking Rear Wheel Bearing Play by Tilting Wheel
43
(Inspection III)
43
Checking Swinging Arm Bearings, Adjusting if Necessary
43
(Inspections I and III)
43
Greasing the Side Stand Pivot
44
(Inspections I, II and III)
44
Checking Function of Side Stand Contact Switch
44
(Inspections I, II, III and IV)
44
Checking/Replacing Spark Plugs
44
(Inspection II) Check/(Inspection III) Replace
44
Tightening Cylinder Heads
45
Checking/Adjusting Valve Clearances
45
(Inspections I, II and III)
45
Replacing if Necessary
46
Checking Throttle-Cable Play
46
Checking and Adjusting Idle Speed and Throttle-Valve Synchronisation
46
(Inspections I, II and III)
46
Final Inspection with Road Safety and Functional Check
47
(Inspections I, II, III and IV)
47
Road Safety Check
47
Roadworthiness Check
47
11 Engine
48
Technical Data
52
Cutaway Drawing of Engine
59
Lubricating-Oil Circuit
60
Cooling-Oil Circuit
61
Removing Engine
62
Installing Auxiliary Frame (Raising Frame Unit Clear of Engine)
64
Removing Auxiliary Frame (Lowering Frame Unit Onto Engine)
65
Disassembling Engine
66
Removing Cylinder Head Cover
67
Locking the Engine at TDC
68
Firing TDC
68
Removing and Installing Chain Tensioner
69
Work Instructions, Timing-Chain Tensioner
69
Remove Valve Gear Carrier
70
Disassembling/Assembling Valve Gear Carrier
71
Removing Cylinder Head
73
Disassembling, Checking, Repairing and Reassembling Cylinder Head
74
Removing and Installing Valves
74
Removing Valve Stem Seals
74
Checking Valves for Wear
75
Remachining Valve Seat
75
Checking and Repairing Cylinder Head
75
Checking Valve Guide for Wear
75
Replacing Valve Guides
76
Installing Valve and Valve Stem Seal
77
Removing Cylinder
78
Removing and Disassembling Piston
78
Checking Pistons and Cylinders
79
Assembling Pistons
79
Removing and Installing Conrod
80
Removing and Installing Alternator Mount Cover with Engine Installed
81
Removing Alternator Mount Cover
81
Replacing Radial Shaft Seal in Alternator Mount Cover
81
Removing Auxiliary Shaft Drive
82
Removing Oil Pump
83
Removing Radial Shaft Seal from Crankshaft with Engine Installed
84
Disassembling Crankcase
85
Removing Crankshaft, Auxiliary Shaft and Timing Chain Tensioning and Slide
87
Rails
87
Removing and Installing Oil Intake Strainers
88
Replacing Oil Level Sight Glass
88
Removing and Installing Oil Thermostat
88
Removing Conrods
88
Checking Conrods
88
Measuring Crankshaft Bearing Play
89
Measuring Radial Bearing Play
89
Installing Main Bearings
90
Measuring Axial Bearing Play
90
Measuring Big End Bearing Play
91
Assembling Engine
92
Installing Conrods
92
Installing Crankshaft
93
Installing Timing Chain Tensioning and Slide Rails
93
Installing Auxiliary Shaft/Timing Chains
93
Assembling Engine Block
94
Installing Radial Shaft Seals on Crankshaft
97
Installing the Crankshaft-End Radial Shaft Seal
97
Installing the Clutch-End Radial Shaft Seal
97
Installing Clutch Housing
98
Installing Oil Pump
99
Installing Auxiliary Shaft Drive
100
Installing Piston
101
Installing Cylinder
102
Installing Cylinder Head
103
Adjusting Valve Clearances
104
Installing Right Cylinder Head
105
Installing Left Cylinder Head
106
Installing Alternator
110
12 Engine Electrics
112
Technical Data
114
Removing and Installing Coil and Ignition Lead
116
Checking Ignition Coil Resistance
116
Removing and Installing Alternator
117
Poly-V Belt Adjusting Procedure
117
Disassembling/Assembling Alternator
118
Checking Alternator
118
Checking Armature for Short to Ground (Earth)
118
Disassembling/Assembling Alternator (Option 50 A)
118
Checking Alternator
119
Checking Armature for Short to Ground (Earth)
119
Option 50 a
119
Removing and Installing Starter Motor
120
Disassembling/Assembling Starter Motor
121
Replacing Carbon Brushes
121
Checking Starter Motor
121
Checking Starter Relay
121
Removing and Installing Magnetic Gate
122
Timing the Ignition
123
13 Fuel Preparation and Control
124
Technical Data
126
Removing and Installing Air Filter Housing
128
Removing and Installing Trottle-Valve Stub Pipe
129
Removing and Installing Motronic Control Unit
130
Removing and Installing Throttle-Valve Potentiometer
130
16 Fuel Tank and Lines
131
Technical Data
133
Removing and Installing Fuel Tank
135
Removing and Installing Roll-Over Valve
136
Checking Fuel Pump Pressure
137
Removing and Installing Fuel Filter
137
Removing and Installing Fuel Filter, Fuel Pump and Fuel Level Sensor
137
Removing and Installing Fuel Pump and Fuel Level Sensor
137
Removing and Installing Fuel Distributor and Pressure Regulator
138
Exhaust System
139
Removing and Installing Exhaust System
141
Removing and Installing Silencer and Front Silencer
141
Removing and Installing Exhaust Manifolds
142
21 Clutch
143
Technical Data
145
Removing and Installing Clutch
147
Removing Clutch
147
Removing Clutch from Vehicle
147
Removing Clutch from Engine
149
Installing Clutch
149
Installing Clutch in Engine
149
Installing Clutch in Vehicle
149
Removing and Installing Clutch Slave Cylinder
150
Removing and Installing Clutch Hydraulic Line
150
Filling/Bleeding Clutch Line
151
23 Transmission
152
Technical Data
154
Gearbox - Sectional Drawing
156
Removing and Installing Gear-Shift Lever
158
Removing/Installing Gearbox
158
Replacing the Shaft Sealing Rings in the Gearbox Housing and Gearbox Cover
160
Replacing the Input Shaft Sealing Ring at Input End
160
Replacing Output Shaft Sealing Ring
160
Replacing Input Shaft Sealing Ring at Output End
161
Replacing Shaft Sealing Ring for Selector Drum
161
Replacing Sealing Ring for Selector Shaft
161
Disassembling Gearbox
162
Removing Gearbox Housing
162
Removing Selector Drum
163
Disassembling/Assembling Selector Shaft
163
Removing Gearbox Shafts
164
Replacing Grooved Ball Bearings of Intermediate Shaft
164
Disassembling/Assembling Input Shaft
165
Disassembling Input Shaft
165
Assembling Input Shaft/Checking and Adjusting Axial Play of Spring Cluster
166
Disassembling/Reassembling Output Shaft
167
Disassembling Output Shaft
167
Assembling Output Shaft
168
Checking Endplay
169
Checking/Adjusting Fully Assembled Length of Gearbox Shafts and Selector
170
Drum
170
Checking/Adjusting Fully-Assembled Length of Intermediate Shaft
170
Checking/Adjusting Fully-Assembled Length of Output Shaft
171
Checking/Adjusting Fully-Assembled Length of Input Shaft
172
Checking/Adjusting Fully Assembled Length of Selector Drum
173
Shimming Selector Shaft
174
Assembling Gearbox
175
Installing Input, Output and Intermediate Shafts
175
Installing Selector Shaft
176
Installing Selector Drum
176
Installing Gearbox Housing
177
31 Front Forks
179
Technical Data
181
Removing and Installing Telescopic Fork
183
Removing and Installing Telescopic Fork Without Fork Bridge
183
Removing and Installing Fork Bridge
184
Removing and Installing Pot-Type Joints
185
Removing and Installing Angular-Contact Ball Bearing
185
Removing and Installing Slider Tube Bridge
186
Removing and Installing Ball Joint in Slider Tube Bridge
186
Checking Friction at Ball Joint/Angular-Contact Ball Bearing
186
Disassembling/Assembling Telescopic Fork
187
Disassembling Telescopic Fork
187
Assembling Telescopic Fork
187
Measuring Telescopic Fork
188
Examining Slider Tube Bridge and Fork Bridge
188
Checking Runout of Fixed Tube
188
Checking Runout of Slider Tube
188
Disassembling/Assembling Leading Link
189
Removing and Installing Front Spring Strut
189
Removing and Installing Leading Link
189
32 Steering
190
Technical Data
192
Removing and Installing Left Handlebar Fitting
194
Removing and Installing Right Handlebar Fitting
195
Removing and Installing Brake Piston in Handlebar Fitting
196
Removing and Installing Clutch Piston in Handlebar Fitting
197
Checking and Adjusting Operating Clearance at Front Brake/Clutch Levers
198
Front Brake
198
Clutch
198
Removing and Installing Handlebar
199
Removing and Installing Bowden-Cable Divider, Bowden Cable for Throttle Actuation and Starting-Speed Increase
200
Disassembling Bowden-Cable Divider
201
33 Rear Wheel Drive
202
Technical Data
204
Removing, Disassembling, Reassembling and Installing Rear Wheel Drive
206
Removing Rear Wheel Drive
206
Removing and Installing Taper Roller Bearing in Rear Wheel Drive
206
Removing Input Bevel Pinion
207
Disassembling Input Bevel Pinion
208
Removing Needle Roller Bearing for Input Bevel Pinion
209
Installing Needle Roller Bearing for Input Bevel Pinion
209
Assembling Input Bevel Pinion
209
Installing Input Bevel Pinion
210
Removing and Disassembling Crown Wheel
212
Assembling and Installing Crown Wheel
213
Shimming Input Bevel Pinion and Crown Wheel
214
Checking Tooth Contact Pattern
215
Checking and Adjusting Backlash
216
Shimming Housing Cover
217
Installing Housing Cover
217
Installing Sliding Element
217
Installing Rear Wheel Drive
218
Removing and Installing Spring Strut
219
Removing and Installing Rear Swinging Arm
220
Removing Rear Swinging Arm
220
Removing and Installing Taper Roller Bearing
221
Removing and Installing Flexible Gaiter
221
Removing Drive Shaft
221
Checking Universal Joint for Wear
221
Installing Drive Shaft
221
Installing Rear Swinging Arm
222
34 Brakes
223
Technical Data
225
Removing and Installing Front Brake Caliper
226
Disassembling and Assembling Front Brake Caliper
227
Removing and Installing Filler Adapter
228
Removing and Installing Rear Brake Caliper
229
Disassembling and Assembling Rear Brake Caliper
230
Removing and Installing Front Brake Disc
231
Removing and Installing Rear Brake Disc (Mounted on Rear-Wheel Hub)
232
Removing and Installing Front ABS Sensor
233
ABS Sensor Gap, Front: Adjusting
234
Checking and Adjusting Sensor Gap
234
Marking Sensor Ring
234
Removing and Installing Rear ABS Sensor
235
Adjusting Rear ABS Sensor Gap
236
Checking and Adjusting Sensor Gap
236
Marking Sensor Wheel
236
Removing and Installing Rear Brake Master Cylinder
237
Checking and Adjusting Play of Piston Rod
238
Removing and Installing Footbrake Lever
238
Removing and Installing ABS Unit
239
Removing the ABS Unit
239
Installing the ABS Unit
240
Removing ABS Relay
240
Removing and Installing ABS Relay and Relay Socket
240
Installing the ABS Relay
241
Removing ABS Relay Socket
241
Installing the ABS Relay Base
242
Removing and Installing Brake Line (with ABS)
243
Removing and Installing Front Brake Line
243
Removing and Installing Rear Brake Line
244
36 Wheels and Tyres
245
Removing and Installing Front Wheel
249
Removing Front Wheel
249
Installing the Front Wheel
249
Removing and Installing Wheel Bearings
250
Removing/Installing Rear Wheel
252
Removing Rear Wheel
252
Installing Rear Wheel
252
Static Balancing of Front Wheel/Rear Wheel
253
Checking Front/Rear Wheel Rim for Runout
254
Removing/Installing Spokes
255
Centering the Wheel Rim
255
Centering Lateral Runout
255
46 Frame
256
Overall View, Frame
260
Removing and Installing Main (Centre) Stand
261
Removing and Installing Side Stand
262
Removing and Installing Bottom Section of Mudguard
263
Removing and Installing Front Mudguard
263
Removing and Installing Top Section of Mudguard
264
Removing and Installing Windscreen
265
Removing and Installing Fairing Bracket
266
Removing and Installing Luggage Rack
267
Removing and Installing Number-Plate Carrier
268
Removing/Installing Rear Mudguard
269
Removing and Installing Rear Footrest Plate
270
Removing and Installing Front Footrest Plate
271
Removing and Installing Right Footrest Plate
271
Removing and Installing Left Footrest Plate
272
Removing/Installing Frame
273
Removing and Installing Frame Tail Section
274
Checking Running Gear
275
Measuring Wheel Track Offset
275
Measuring the Leading Link
277
51 Equipment
278
Removing and Installing Ignition Switch/Steering Lock
280
Removing and Installing Ignition/Light Switch
280
Removing and Installing Lock Barrel
281
Drilling out Lock Barrel
281
Removing and Installing Lock Barrel for Fuel Tank Filler Cap
281
Removing and Installing Seat Lock
282
Removing and Installing Lock Barrel
282
Removing and Installing Helmet Lock
282
Technical Data
288
Removing and Installing Central Electrical Equipment Box
290
Disassembling/Assembling Central Electrical Equipment Box
290
Relay Positions/Fuse Assignments (Central Electrical Equipment Box)
291
Fuse Assignments
291
Wiring-Harness Routing, Frame [ABS]
292
Wiring-Harness Routing/Connection in Central Electrical Equipment Box
295
Wiring-Harness Routing/Central Electrical Equipment Box/Output
298
Wiring-Harness Routing View from Right
298
Removing and Installing Battery Holder
302
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BMW R 1100 S Repair Manual (302 pages)
Brand:
BMW
| Category:
Motorcycle
| Size: 26.59 MB
Table of Contents
Pre-Delivery Check Contents - Pre-Delivery Check
10
Maintenance and General Instructions
9
Table of Contents
10
Tightening Torques
13
Pre-Delivery Check
21
General View of Crated Motorcycle
21
Checking the Crate for Damage
22
In Case of Damage in Germany
22
In Case of Damage in Importer Markets
22
Unpacking the Motorcycle
22
Installing Remaining Items on Motorcycle
22
Inspecting Motorcycle for Damage
22
Checking that Delivery Is Complete
22
Filling and Charging the Battery
23
Disengaging and Raising the Fuel Tank
23
Checking Engine Oil Level When Cold, Adding Oil if Necessary
24
Checking Clutch Fluid Level
25
Checking Brake Fluid Level
25
Rear Brake
25
Front Brake
25
Checking Headlight Beam Angle, Adjusting if Necessary
26
Checking Tightness of Rear Wheel Studs
26
Checking Tyre Pressures
26
Final Inspection and Function Check
27
Final Cleaning
27
Handing over the Motorcycle
27
Maintenance
28
Key to Maintenance Intervals
28
Reading out Moditec Fault Memory
28
(Inspections I, II, III and IV)
28
Changing Engine Oil, Replacing Oil Filter Element
28
Changing Oil in Gearbox
29
(Inspections III and IV) or Every 2 Years at the Latest
29
Changing Oil in Rear Wheel Drive; Cleaning Inductive Signal Transmitter at Rear Wheel
30
(Inspections I, III and IV)
30
Replacing Fuel Filter
31
(Inspection III)
31
000 Km (12 000 Miles)
31
Checking Battery Fluid Level and Topping up if Necessary; Cleaning and Greasing the Battery Posts
33
(Inspections III and IV)
33
Replacing Intake Air Filter Element
33
(Inspection III)
33
Replacing Poly-V Belt
34
(Every 60 000 Km/36 000 Miles)
34
(Inspection III)
34
Poly-V Belt Adjusting Procedure
34
Checking Brake Fluid Level
35
Front Brake
35
Rear Brake
35
Checking Brake Pads and Discs for Wear/Replacing
36
(Inspections II and III)
36
Checking Front Brake Pad Wear
36
Checking Rear Brake Pad Wear
36
Checking Brake Disc Wear
36
Replacing Brake Pads, Front Brake
37
Replacing Brake Pads, Rear Brake
37
Changing Brake Fluid and Bleeding Brake System
38
Change the Brake Fluid Annually
38
(Inspection IV)
38
Bleeding Front Brake Circuit/Changing Brake Fluid
38
Additional Information for [ABS]
39
Bleeding Rear Brake Circuit/Changing Brake Fluid
40
Checking Clutch Fluid Level
41
(Inspections I, II and III)
41
Changing the Clutch Fluid
41
(Inspections III and IV)
41
Checking Tightness of Rear Wheel Studs
42
Checking Rear Wheel Bearing Play by Tilting Wheel
42
(Inspection III)
42
Checking Swinging Arm Bearings, Adjusting if Necessary
42
(Inspections I and III)
42
Greasing the Side Stand Pivot
43
(Inspections I, II and III)
43
Checking Function of Side Stand Switch
43
(Inspections I, II, III and IV)
43
Checking/Replacing Spark Plugs
43
(Inspection II) Check/(Inspection III) Replace
43
Tightening Cylinder Heads
44
Checking/Adjusting Valve Clearances
44
(Inspections I, II and III)
44
Checking Throttle-Cable Play
45
Checking/Adjusting Idle Speed and Throttle-Valve Synchronisation
45
(Inspections I, II, III and IV)
45
Final Inspection with Road Safety and Functional Check
46
(Inspections I, II, III and IV)
46
Road Safety Check
46
Roadworthiness Check
46
11 Engine
47
Technical Data
51
Cutaway Drawing of Engine
57
Lubricating-Oil Circuit
58
Cooling-Oil Circuit
59
Removing Engine
61
Disassembling Engine
63
Removing Cylinder Head Cover
64
Locking the Engine at TDC
65
Firing TDC
65
Removing and Installing Chain Tensioner
66
Work Instructions, Timing-Chain Tensioner
66
Removing Valve Gear Holder
67
Disassembling/Assembling Valve Gear Holder
68
Removing Cylinder Head
70
Disassembling, Checking, Repairing and Reassembling Cylinder Head
71
Removing and Installing Valves
71
Removing Valve Stem Seals
71
Checking Valves for Wear
72
Remachining Valve Seat
72
Checking and Repairing Cylinder Head
72
Checking Valve Guide for Wear
72
Replacing Valve Guides
73
Installing Valve and Valve Stem Seal
74
Removing Cylinder
75
Removing and Disassembling Piston
75
Checking Pistons and Cylinders
76
Assembling Pistons
76
Removing and Installing Conrod
77
Removing and Installing Alternator Mount Cover with Engine Installed
78
Removing Alternator Mount Cover
78
Replacing Radial Shaft Seal in Alternator Mount Cover
78
Removing Auxiliary Shaft Drive
79
Removing Oil Pump
80
Removing Radial Shaft Seal from Crankshaft with Engine Installed
81
Disassembling Crankcase
82
Removing Crankshaft, Auxiliary Shaft and Timing Chain Tensioning and Slide Rails
84
Removing and Installing Oil Intake Strainers
85
Replacing Oil Level Sight Glass
85
Removing and Installing Oil Thermostat
85
Removing Conrods
85
Checking Conrods
85
Measuring Crankshaft Bearing Play
86
Measuring Radial Bearing Play
86
Installing Main Bearings
87
Measuring Axial Bearing Play
87
Measuring Big End Bearing Play
88
Assembling Engine
89
Installing Conrods
89
Installing Crankshaft
90
Installing Timing Chain Tensioning and Slide Rails
90
Installing Auxiliary Shaft/Timing Chains
90
Assembling Engine Block
91
Installing Radial Shaft Seals on Crankshaft
94
Installing the Crankshaft-End Radial Shaft Seal
94
Installing the Clutch-End Radial Shaft Seal
94
Installing Clutch Housing
95
Installing Oil Pump
96
Installing Auxiliary Shaft Drive
97
Installing Piston
98
Installing Cylinder
99
Installing Cylinder Head
100
Adjusting Valve Clearances
101
Installing Right Cylinder Head
102
Adjustment Specification
102
Installing Left Cylinder Head
103
Adjustment Specification
103
Installing Alternator Mount Cover
105
Installing Magnetic Gate/Belt Pulley
105
Timing the Ignition
106
Installing Alternator
107
Installing Engine
108
12 Engine Electrics
109
Technical Data
111
Removing and Installing Coil and Ignition Leads
113
Checking Ignition Coil Resistance
113
Removing and Installing Alternator
114
Poly-V Belt Adjusting Procedure
114
Disassembling/Assembling Alternator
115
Checking Alternator
115
Checking Armature for Short to Ground (Earth)
115
Disassembling/Assembling
115
Alternator
116
(Option 50 A)
116
Checking Alternator
116
Checking Armature for Short to Ground (Earth)
116
Removing and Installing Starter Motor
117
Disassembling/Assembling Starter Motor
118
Replacing Carbon Brushes
118
Checking Starter Motor
118
Checking Starter Relay
118
Removing and Installing Magnetic Gate
119
Timing the Ignition
120
13 Fuel Preparation and Control
121
Technical Data
123
Removing and Installing Air Filter Housing
125
Removing and Installing Throttle-Valve Stub Pipe
126
Removing and Installing Motronic Control Unit
127
Removing and Installing Throttle-Valve Potentiometer
127
16 Fuel Tank and Lines
129
Technical Data
131
Removing and Installing Fuel Tank
133
Removing and Installing Fuel Filter
134
Removing and Installing Fuel Filter, Fuel Pump and Fuel Level Sensor
134
Removing and Installing Fuel Distributor and Pressure Regulator
135
Exhaust System
137
Removing and Installing Fuel Pump and Fuel Level Sensor
135
Checking Fuel Pump Pressure
135
21 Clutch
141
Technical Data
143
Installing Clutch
145
Removing and Installing Clutch
145
Removing Clutch
145
Removing and Installing Clutch Hydraulic Line
146
Removing and Installing Clutch Slave Cylinder
146
Filling/Bleeding Clutch Line
147
23 Gearbox
149
Technical Data
151
Removing Gearbox
153
Replacing the Shaft Sealing Rings in the Gearbox Housing and Gearbox Cover
155
Replacing Input Shaft Sealing Ring at Input End
155
Replacing Output Shaft Sealing Ring
155
Replacing Input Shaft Sealing Ring at Output End
156
Replacing Shaft Sealing Ring for Selector Drum
156
Replacing Sealing Ring for Selector Shaft
156
Removing and Installing Gear-Shift Lever
153
Disassembling Gearbox
157
Removing Gearbox Housing
157
Removing Selector Drum
158
Disassembling/Assembling Selector Shaft
158
Removing Gearbox Shafts
159
Replacing Grooved Ball Bearing on Intermediate Shaft
159
Disassembling/Assembling Input Shaft
160
Disassembling Input Shaft
160
Assembling Input Shaft
161
Disassembling/Assembling Output Shaft
162
Disassembling Output Shaft
162
Assembling Output Shaft
163
Checking Endplay
164
Checking/Adjusting Fully Assembled Length of Gearbox Shafts and Selector
165
Drum
165
Checking/Adjusting Fully Assembled Length of Intermediate Shaft
165
Checking/Adjusting Fully Assembled Length of Output Shaft
166
Checking/Adjusting Fully Assembled Length of Input Shaft
167
Checking/Adjusting Fully Assembled Length of Selector Drum
168
Shimming Selector Shaft
169
Assembling Gearbox
170
Installing Input, Output and Intermediate Shafts
170
Installing Selector Shaft
171
Installing Selector Drum
171
Installing Gearbox Housing
172
31 Front Fork
175
Technical Data
177
Removing and Installing Telescopic Fork
179
Removing and Installing Ball Joint in Slider Tube Bridge
180
Removing and Installing Ball Joint in Fork Bridge
180
Disassembling/Assembling Telescopic Fork
181
Disassembling Telescopic Fork
181
Assembling Telescopic Fork
181
Measuring Telescopic Fork
182
Examining Slider Tube Bridge and Fork Bridge
182
Checking Runout of Fixed Tube
182
Checking Runout of Slider Tube
182
Removing and Installing Leading Link
183
Disassembling/Assembling Leading Link
183
Removing and Installing Front Suspension Strut
184
33 Rear Wheel Drive
195
Technical Data
197
Removing, Disassembling, Reassembling and Installing Rear Wheel Drive
199
Removing Rear Wheel Drive
199
Removing Input Bevel Pinion
199
Disassembling Input Bevel Pinion
201
Removing Needle Roller Bearing for Input Bevel Pinion
201
Installing Needle Roller Bearing for Input Bevel Pinion
201
Assembling Input Bevel Pinion
202
Installing Input Bevel Pinion
203
Removing and Disassembling Crown Wheel
204
Assembling/Installing Crown Wheel
205
Checking/Adjusting Backlash
206
Checking Tooth Contact Pattern
207
Shimming Housing Cover
208
Installing Housing Cover
208
Installing Sliding Element
208
Removing and Installing Rear Swinging Arm
209
Removing Rear Swinging Arm
209
Removing and Installing Taper Roller Bearing
210
Removing and Installing Flexible Gaiter
210
Removing Drive Shaft
210
Checking Universal Joint for Wear
210
Installing Drive Shaft
210
Installing Rear Swinging Arm
211
Installing Rear Wheel Drive
212
Removing and Installing Suspension Strut
213
34 Brakes
215
Technical Data
217
Removing and Installing Front Brake Caliper
219
Disassembling and Assembling Front Brake Caliper
220
Disassembling Front Brake Caliper
220
Assembling Front Brake Caliper
220
Removing and Installing Rear Brake Caliper
221
Disassembling and Assembling Rear Brake Caliper
222
Disassembling Rear Brake Caliper
222
Assembling Rear Brake Caliper
222
Removing and Installing Front Brake Disc
223
Removing and Installing Rear Brake Disc
224
Removing and Installing Front ABS Sensor
225
Adjusting Front ABS Sensor Gap
226
Marking Sensor Wheel
226
Checking and Adjusting Sensor Gap
226
Removing and Installing Rear ABS Sensor
227
Adjusting Rear ABS Sensor Gap
228
Marking Sensor Wheel
228
Checking and Adjusting Sensor Gap
228
Removing and Installing Rear Brake Master Cylinder
229
Checking and Adjusting Play of Piston Rod
229
Removing and Installing Footbrake Lever
230
Removing and Installing ABS Unit
231
Removing the ABS Unit
231
Installing the ABS Unit
232
Removing and Installing ABS Relay and Relay Socket
233
Removing ABS Relay
233
Installing the ABS Relay
233
Removing ABS Relay Socket
234
Installing the ABS Relay Base
234
Removing and Installing Brake Line
235
Removing and Installing Front Brake Line
235
Removing and Installing Rear Brake Line
236
36 Wheels and Tyres
239
Installing Front Wheel
243
Removing and Installing Front Wheel
243
Removing Front Wheel
243
Removing and Installing Wheel Bearings
244
Removing and Installing Rear Wheel
246
Static Balancing of Front and Rear Wheels
247
Checking Front/Rear Wheel Rim for Runout
248
46 Frame
249
Exploded View of Fairing Sections
253
Removing and Installing Fairing
254
Removing and Installing Side Panels
254
Removing and Installing Tank Trim
254
Removing and Installing Rear Side Panels
255
Removing and Installing Tail Section
255
Removing and Installing Number-Plate Carrier
256
Removing and Installing Rear Mudguard
256
Removing and Installing Front Mudguard
257
Removing and Installing Fairing Bracket
258
Removing and Installing Front Frame
259
Removing and Installing Main Frame
261
Removing and Installing Frame Tail Section
264
Removing and Installing Side Stand
265
Checking Running Gear
266
Measuring Wheel Track Offset
266
51 Equipment
269
Removing and Installing Ignition Switch/Steering Lock
271
Removing and Installing Ignition/Light Switch
271
Removing and Installing Lock Barrel
272
Drilling out Lock Barrel
272
Removing and Installing Lock Barrel for Fuel Tank Filler Cap
272
Technical Data
279
Relay Positions (Central Electrical Equipment Box)
281
Fuse Assignments
281
Left Fuse Box
281
Right Fuse Box
281
Frame Wiring Harness
282
Wiring Harness
283
View from Left
283
Wiring Harness View from Right
287
BMW R 1100 S Rider's Manual (92 pages)
Brand:
BMW
| Category:
Motorcycle
| Size: 2.14 MB
Table of Contents
Table of Contents
4
General View, Left Side
6
General View, Right Side
7
Cockpit
8
Telltale and Warning Lights
9
Ignition Switch and Steering Lock
10
Handlebar Fittings
12
Hazard Warning Flashers
14
Dualseat Cover
15
Dualseat
17
System Case
19
Checklist
22
Engine Oil
24
Fuel
26
Handlebar Levers
28
Brake System - General
30
Brake System - Without BMW Integral ABS
32
Brake System - with BMW Integral ABS
35
Clutch
39
Lights
40
Shock Absorbers
42
Suspension Spring Preload
44
Wheels
45
Accessories and Loads
47
Your First Journey
49
Important Notes
51
Side Stand
54
Main (Centre) Stand
56
Running in
58
Before You Start
60
Starting
62
Telltale and Warning Lights
64
Riding and Changing Gear
66
Brake System - General
68
Brake System - with BMW Integral ABS
70
BMW Integral ABS - Fault Table
77
Reliability
78
Service Worldwide
80
Environmental Protection
81
BMW Rider's Equipment
82
BMW Motorcycle Accessories
83
Training Means Extra Safety
84
Concluding Thoughts
85
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BMW R 1100 S Rider's Manual (92 pages)
Brand:
BMW
| Category:
Motorcycle
| Size: 7.09 MB
Table of Contents
Table of Contents
4
General View, Left Side
6
General View, Right Side
7
Cockpit
8
Telltale and Warning Lights
9
Ignition Switch and Steering Lock
10
Handlebar Fittings
12
Hazard Warning Flashers
14
Dualseat Cover
15
Dualseat
17
System Case
19
Checklist
22
Engine Oil
24
Fuel
26
Handlebar Levers
28
Brake System - General
30
Brake System - Without BMW Integral ABS
32
Brake System - with BMW Integral ABS
35
Clutch
39
Lights
40
Shock Absorbers
42
Suspension Spring Preload
44
Wheels
45
Accessories and Loads
47
Your First Journey
49
Important Notes
51
Side Stand
54
Main (Centre) Stand
56
Running in
58
Before You Start
60
Starting
62
Telltale and Warning Lights
64
Riding and Changing Gear
66
Brake System - General
68
Brake System - with BMW Integral ABS
70
BMW Integral ABS - Fault Table
77
Reliability
78
Service Worldwide
80
Environmental Protection
81
BMW Rider's Equipment
82
BMW Motorcycle Accessories
83
Training Means Extra Safety
84
Concluding Thoughts
85
BMW R 1100 S Additional Installation, Operation And Maintenance Instructions (89 pages)
Brand:
BMW
| Category:
Motorcycle
| Size: 5.91 MB
Table of Contents
Important Safety Information
4
Maintenance Work
5
Maintenance Schedule
5
Confirmation of Maintenance Work
6
BMW Annual Service
11
General Instructions
17
Auxiliary Stand
20
Troubleshooting Chart
24
Removing the Front Wheel
26
Installing the Front Wheel
30
Removing the Rear Wheel
33
Installing the Rear Wheel
36
Checking Brake Pads
38
Front Brake
38
Rear Brake
39
Removing the Side Panels
40
Notes on Changing Bulbs
46
Changing Bulbs
47
Changing Fuses
57
Air Filter
58
Battery Safety Instructions
60
Installing the Battery
64
Washing the Motorcycle
66
Laying up the Motorcycle
69
Restoring to Use
70
Frame and Suspension
73
Fluids and Lubricants
77
Electrical System
80
Dimensions and Weights
81
Performance Data
82
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