Removing Engine - BMW R 1150 GS Repair Manual

Removing engine

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Note:
Auxiliary shaft, timing chains, chain tensioner/guide
rails and crankshaft can only be disassembled after
the engine has been removed. All other components
can be disassembled with the engine installed.
•
Remove the sump guard.
•
Drain engine oil.
00 1 520
•
Secure stand, BMW No. 00 1 520, to motorcycle
with overlength bushes and screws,
BMW No. 00 1 527.
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Note:
Mount a washer on the screw on the right as viewed
in the forward direction of travel.
Depth of thread in tapped bore has been reduced!
•
Remove the seat.
•
Remove side panel.
•
Remove fuel tank fastener.
13 3 010
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Caution:
Fuel is flammable and a hazard to health. Observe
relevant safety regulations.
•
Seal the fuel feed and return lines with hose
clips, BMW No. 13 3 010, and disconnect.
•
Disconnect breather lines.
•
Disconnect plug of fuel pump unit.
•
Remove fuel tank.
•
Remove the battery.
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Caution:
Disconnect negative terminal first, then positive ter-
minal.
•
Disconnect the air temperature sensor plug.
•
Disconnect the diagnostic plug.
•
Remove air filter cover.
•
Remove the intake air pipe.
•
Disconnect plug from Hall sensor.
•
Remove Motronic control unit.
•
Disconnect the Motronic control unit plug.
•
[ABS] Fully drain the brake system.
•
[ABS] Remove the unit.
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Caution:
Always follow the instructions in the Repair Manual.
a Group 34, removing and installing the ABS unit.
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00 1 527
Note:
Secure the brake lines with cable ties.
R21110030
•
Remove actuating cable for starting-speed in-
crease.
•
Disengage throttle cable.
•
Remove Bowden-cable cover from fitting for
throttle actuation.
•
Disengage throttle cable.
•
Disengage throttle cables from right and left
throttle flap stubs.
•
Disengage the clamp securing the breather hose
at the front of the engine.
•
Disconnect the breather hose at the front.
•
Remove battery holder with Bowden-cable divider.
•
Remove cable ties holding the cable below the
battery holder.
R21160021
•
Disconnect plug/oxygen sensor and remove
cable.
R21610020
11.15