Table of Contents
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Installation and Operating
Instructions
Linear Fireplace Cassettes
XS 500
S 600
M 700
L 800
XL 900
Please note:
Any guarantee claims are no longer valid if the installation and operating
instructions have been ignored.
-Subject to technical
modifications and errors-
(Version 09/2014)
SPARTHERM
Feuerungstechnik GmbH
Maschweg 38
D - 49324 Melle
Germany
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Table of Contents
Related Manuals for Spartherm XS 500
Summary of Contents for Spartherm XS 500
- Page 1 Installation and Operating Instructions Linear Fireplace Cassettes XS 500 S 600 M 700 L 800 XL 900 Please note: Any guarantee claims are no longer valid if the installation and operating instructions have been ignored. -Subject to technical modifications and errors-...
- Page 2 Foreword / Quality Philosophy You have chosen to purchase a Spartherm fireplace cassette – thank you for the trust you have placed in us. In a world characterised by an abundance of choice and mass production, our company name is associated with the principles of our owner Mr. Gerhard Manfred: “High technical quality combined with contemporary design and service for...
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Page 3: Table Of Contents
Contents Page General information Certified quality / definition 1.1 The Clean Air Act 1993 and Smoke Control Areas 1.1. Scope of delivery 1.2. Transport damage 2. Installation instructions 2.1. Adjusting the feet of linear fireplace cassettes 2.2 Fundamental requirements for the installation/use of an open fireplace 2.2.1 Installation location 2.2.2 Multiple installations... - Page 4 2.15 Installation of the fireplace cassette into an existing fireplace 2.16 Installing the frame 2.17 Aligning the fireplace cassette 2.18 Installing or dismantling the firebox into/from the convection air jacket 2.19 Installation of the convection air sockets 2.20 Connecting a hot air blower 2.21 Dismantling and installing the firebox door 2.22 Installing the exhaust gas flue at rear / bottom 2.23 Firebox lining...
- Page 5 5. General guarantee conditions 5.1. General information 5.2. Guarantee period 5.3. Proof of purchase 5.4. Guarantee exclusions 5.5. Correction of defects - repairs 5.6. Liability 5.7. Note 6. Commissioning report framework PAGE - 5 -...
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Page 6: General Information
General information Spartherm fireplace cassettes are high quality German products. They are easy to install because they are pre-assembled. Please observe these instructions and discuss them together with the new owner of the fireplace cassette. You should talk to the responsible heating inspector/chimney sweep in your district before installing your fireplace cassette. -
Page 7: Certified Quality / Definition
Certified quality / definition Our fireplace cassettes are tested according to DIN 13229. This family of cassettes can be installed in four standard sizes (500-900) into, for example, existing open fireplaces. However, it is also possible to install the fireplace cassette in a similar way to a fireplace insert if the appropriate tests have been completed. -
Page 8: Scope Of Delivery
Your local authority is responsible for implementing the Clean Air Act 1993 including designation and supervision of smoke control areas and you can contact them for details of Clean Air Act requirements”. Spartherm appliances that have been recommended as suitable for use in smoke control areas are identified by a suffix P3 in the model name. -
Page 9: Installation Instructions
Installation instructions Your fireplace cassette may only be assembled and installed by a specialist fireplace fitter. You should talk to the responsible heating inspector/chimney sweep in your district before setting up and installing the fireplace cassette in order to clarify the suitability of your chimney and installation location, as well as for any other possible issues. -
Page 10: Fundamental Requirements For The Installation/Use Of An Open Fireplace
Fundamental requirements for the installa- tion/use of an open fireplace All necessary national and European standards, as well as local regulations in the German state (DIN, DIN EN, state building regulations, fire regulations etc.) must be observed and applied for the installation, connection and operation of the fireplace cassette. -
Page 11: Multiple Installations
sufficient combustion air must flow through the installation space. The surface area of the installation room must be designed in such a way and be large enough to ensure that e.g. open fireplaces with cassettes can be properly operated. There is no risk to the operation of fireplace cassettes when: ... -
Page 12: Technical Data
Technical data & dimension sheets The following information has been taken from the testing report and corresponds to the testing conditions! Fireplace cassette Technical data: Unit Type of fuel: Firewood Room thermal 14,0 output: Wood feed quantity: kg/h ~ 1,4 ~ 1,5 ~ 2,1 ~ 3,0... - Page 13 XS 500 framework PAGE - 13 -...
- Page 14 linear cassette 600 – 900 (S,M,L,XL) framework PAGE - 14 -...
- Page 15 dimensions Linear XS Linear S Linear M Linear L Linear XL linear 500 (mm) 600 (mm) 700 (mm) 800 (mm) 900 (mm) cassettes aperture standard: aperture standard: 60mm 45mm ø130 ø150 ø150 ø150 ø150 ø100 convection air openings: ø125 optional exhaust floor sheet* optional combustion air spigot behind * optional fan* optional case for speed controller*...
- Page 16 XS 500 Cassette frame 45, 60, 80mm Firebox door with ceramic glass Firebox lining Firebox Exhaust gas socket Convection air jacket Optional convection air sockets (Ø100mm) framework PAGE - 16 -...
- Page 17 linear cassettes 600 – 900 (S,M,L,XL) Cassette frame 60, 80, 100mm Firebox door with ceramic glass Firebox lining Firebox Inspection/maintenance openings Exhaust gas sockets, rotatable (vertically or horizontally) Convection air jacket Optional convection air sockets (Ø125mm) Combustion air sockets, outlet to rear Combustion air sockets, outlet below Hot air blower (speed adjustable) framework PAGE - 17 -...
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Page 18: Combustion Air Supply
Combustion air supply Fireplace cassettes may only be installed in rooms with at least one door to the outside or a window that can be opened or are directly or indirectly linked to a combustion air supply in other rooms. When the cassettes are installed in apartments or other functional units then only those rooms in the same apartment or functional unit may be counted as being linked for combustion air supply purposes. -
Page 19: Preparation Of The Existing Fireplace
The existing open fireplace into which the fireplace cassette is to be installed must correspond to the guidelines for the construction of fireplaces and the regulations in DIN EN 13229. The fitter must satisfy themselves as to what extent the open fire- place corresponds to these requirements. -
Page 20: Fire Protection
(e.g. marble, granite), metal with thickness of at least 1mm or glass of corresponding strength. covering must be secured against dislocation. Fig. 2 XS 500 S 600 M 700 Floor covering L 800 XL 900 framework PAGE - 20 -... -
Page 21: Thermal Radiation Field
2.9.2 Thermal radiation field No combustible construction components, furniture, curtains or decoration may be placed within a distance of 800 mm (see Fig. 3) of the firebox door in the thermal radiation field. This distance can be reduced to 400 mm when a ventilated radiation protection plate is installed between the fireplace and the combustible elements. -
Page 22: Wooden Beams
Heat insulation thicknesses (rock wool accord- ing to AGI Q 132) Fireplace Installation Adjacent Flooring Ceiling cassette wall wall XS 500 0 mm 50 mm 50 mm 60 mm S 600 0 mm 140 mm 100 mm 80 mm M 700... -
Page 23: Masonry Work For Walls Needing Protection
The distance between the fireplace cassette and the insulation must be 60 mm all the way around the fireplace cassette. Insofar as the adjacent construction components are not combustible or load-bearing then the distance can be reduced to 10 mm. The heat insulation thicknesses are valid for hot air systems. -
Page 24: Example Installation
2.14 Example installation Fireplace cassette Insulation (see 2.12.1) Masonry work (see 2.12.2) Wall made of combustible materials/components or load-bearing walls Convection air pipe E1 = 10mm (distance if an adjacent construction component has no requirements) E2 = 60mm (distance to combustible construction materials) Ceiling made of combustible construction materials or combustible construction components Casing... -
Page 25: Installation Of The Fireplace Cassette Into An Existing Fireplace
2.15 Installation of the fireplace cassette into an existing fireplace Clean the firebox in the existing open fireplace thoroughly. Installation measures that bring about any restriction to the open fireplace and reduce safety are not permitted. Check whether the flooring of the existing fireplace is level. Slight unevenness can be balanced out later via the adjustable feet using an Allen key. -
Page 26: Installing The Frame
All remaining unfilled (non-airtight) areas - through which "false air" can enter - are to be sealed using a sealing agent (e.g. rock wool and, where required, a sheet metal cover). Any existing wooden beams in the open fireplace are to be protected using additional thermal protection (e.g. -
Page 27: Aligning The Fireplace Cassette
2.17 Aligning the fireplace cassette In order to align the fireplace cassette, the four feet can be adjusted from the side, front or rear using a spanner to ensure that the frame / firebox are level. If it is necessary to align the fireplace cassette at a later date then it is possible to gain access to the feet through the firebox itself. -
Page 28: Installation Of The Convection Air Sockets
Turn the adjustment screws in the firebox (red arrow, see 2.16) until they are visible in the firebox. Take the firebox door off its hinges (see 2.20) Lift the firebox at the front using 1-2 persons and remove it in a forwards direction. -
Page 29: Connecting A Hot Air Blower
30% in the installation room. 2.20 Connecting a hot air blower Not valid for linear cassette XS 500! If the fireplace cassette has been ordered with a hot air blower then you only need to connect the plug to a properly earthed electricity socket. - Page 30 4f. Connect the cable wires to the terminals on the blower as shown and to the control box for the speed regulator. Blower connection cable Mains supply After the cables have been connected, check and ensure proper functionality before finishing the installation. The cables must be fixed using the holding flaps.
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Page 31: Dismantling And Installing The Firebox Door
2.21 Dismantling and installing the firebox door Please follow the following steps to dismantle / install the firebox door. Take care when carrying out these tasks as otherwise damage to the casing / door cannot be ruled out. We recommend protecting the casing / metal plates with an overlay. - Page 32 5. Now allow the door to drop down a little so that it comes away from the upper guidance pin and can be removed. The door is now free and can be carefully placed to one side. INSTALLATION: Installation is carried out in the reverse order: Firstly guide the door in a slightly inclined position onto the fixture for the hinge side of the door.
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Page 33: Installing The Exhaust Gas Flue At Rear / Bottom
2.22 Installing the exhaust gas flue at rear / bottom Not valid for linear cassette XS 500! Exhaust gas connection at rear: The connection for the exhaust gas flue in a horizontal direction at the rear is realised as described below: 1. -
Page 34: Firebox Lining
not hold, the rounded screws can be screwed in further or the holes on the socket can be bent outwards by 1-2 mm. Installing an exhaust gas flue below the cassette requires a distance from the lower edge of the cassette to the installation floor of around 120 mm and at the rear of approx. - Page 35 Amount 600- Linear M Linear L Amount Linear XS Linear S Linear XL Item XS500 500 (mm) 600 (mm) 900 (mm) (S,M,L,XL) (mm) (mm) 1032854 1017402 1017404 1017406 1017408 1017403 1017405 1017407 1017409 1032859 1017459 1017461 1017463 1017465 1032855 1017460 1017462 1017464 1017466...
- Page 36 Installation of the firebox lining: 1. Place the base insulation into the firebox. 2. Insert the fireclay blocks (Item 1) and the apron blocks (Item 2). 3. Then insert the side wall blocks (Item 3) and afterwards the deflector plate (Item 5).
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Page 37: Operating Instructions
3. Operating instructions Read these installation and operating instructions through carefully before installing or commissioning your fireplace cassette. All objects must be removed from the firebox (except the firebox lining). Ask your specialist dealer to provide you with instruction in the operation and functionality of your fireplace cassette. -
Page 38: Type Plate
ed at the same time as the fireplace cassette without suitable measures having being taken. It must be ensured that there is sufficient combustion air when multiple fireplaces are operated in one room or connected rooms! This fireplace cassette is designed for temporary burning of wood. Permanent operation can also not be achieved due to the extraction of combustion air and is not permitted! Type plate... -
Page 39: Combustion Air Regulation
nical Data” for wood feed quantity per hour) so that the corrosion coating on the surfaces is properly burnt in. During this process, the colour can soften slightly, please do not place any objects against the appliance or touch the appliance. -
Page 40: Lighting A Fire / Burning Wood
Lighting a fire / burning wood Lighting the fire in your fireplace cassette is very easy if you follow the instructions given below: 1. A fire may only be started in the fireplace cassette when the firebox lining has been correctly installed. 2. -
Page 41: Adding Wood / End Of The Fire
setting is always based on experience and the current local conditions. 13. Always open the firebox door slowly. This will ensure that you avoid sudden low pressure in the firebox and prevent exhaust gases leaking into the living room. 14. This will prevent any possible smoke leakage through the opened door when adding new wood during the ember phase. -
Page 42: Volume Of Wood To Add Per Hour
6. End of the fire: This is achieved when the wood has been completely burnt, there is no smouldering fire and no incomplete combustion can occur. The control lever can now be closed. When your fireplace cassette is not being operated, always set the control lever to the position “Air supply closed”... -
Page 43: Room Heating Capacity
Room heating capacity Room heating capacity was previously given in accordance with the DIN 18893 standard (last issued August 1987) and is no longer useful for modern houses built after 1990. However, the old information for room heating capacity can still be of interest as a comparative value or for use with older building structures that do not yet correspond to the thermal insulation standards from 1977. -
Page 44: Fuel
Note for use in smoke control areas: Spartherm appliances that have been recommended as suitable for use in smoke control areas are identified by a suffix P3 in the model name. These models are recommended for use in smoke control areas when burning solely dry wood logs. -
Page 45: Co Neutrality
It is prohibited to burn these and other unsuitable materials in your fireplace cassette. If materials other than the approved fuels of firewood or wood briquettes according to DIN 51731 are burnt, this can lead to the formation of dangerous gasses and disruption to the burning process right through to deflagration. -
Page 46: Your Contribution To Environmental Protection
3.10 Your contribution to environmental protection Whether your fireplace cassette burns in an environmentally friendly way is dependent to a large degree on how it is operated and which fuel is used. The following advice should help you to operate your fireplace cassette in an environmentally friendly way: ... -
Page 47: Chimney Fire
regular intervals by a chimney sweep! Furthermore, the fireplace cassette should be inspected each year by a specialist. Exhaust gas control system: Additional exhaust gas deflectors can be found above the fireplace and in the exhaust gas collection chamber. These components should be cleaned regularly. -
Page 48: Maintenance
extinguishing water will immediately turn to steam. A 10 litre bucket of water results in 17 m³ of steam. The enormous pressure that results can break the chimney apart. Once the chimney fire has burnt itself out, the chimney must be examined by a specialist for cracks or leakages and, if required, repaired accordingly. -
Page 49: Fire Is Difficult To Light
Is the wood dry enough? A moisture level of less than 20% should be measurable in the wood. Has enough wood been added to the fire? (when the volume of wood is too low it is possible that an insufficiently high temperature has been achieved in the fireplace) Fire is difficult to light If this has not been the case from the very beginning, please check the... -
Page 50: General Guarantee Conditions
5. General guarantee conditions 5.1. General information This is a high quality product manufactured according to the very latest technology. The materials used were carefully selected and are subject, just like our whole production process, to continuous monitoring. Special expertise is required for assembling and installing this product. Therefore, our products must only be installed and put into service by specialist companies in accordance with the valid statutory regulations. -
Page 51: Correction Of Defects - Repairs
Surfaces: Discolouration on the varnish or galvanised surfaces that is due to the thermal load or excessive stress levels. Seals: Reduced leak tightness due to the thermal load and hardening. Glass panels: Soiling caused by soot or burnt-on residues from burnt fuel, as well as discolouration or other optical changes due to the ther- mal load. -
Page 52: Commissioning Report
6. Commissioning report Device no.: Date:________________ (see type plate) Installation company: Electrical installation: Connection of protective earthing Signatures: The user of the cassette has been instructed in its operation and the installation and operating instructions have been handed over: Fitter User Maintenance work carried out yearly: Type of...