Dismounting Of Intake Flange And Reed Valve Housing; Parting Of Engine Housing Halves; Dismounting Of Gearshift Mechanism And Transmission - KTM EXC Repair Manual

4-7C
1
2
3

Dismounting of intake flange and reed valve housing

– Remove the 5 collar screws
– Remove intake flange and reed valve housing.

Parting of engine housing halves

– Top ignition-gear upwards and remove all 11 housing screws.
– Loosen the 2 engine fixtures on the engine work stand.
– Lift left-hand housing half with suitable tools by on the bosses
provided, or part with a few light plastic mallet blows against the
countershaft from the right-hand housing half.
!
L
EVERING APART WITH A SCREW DRIVER OR SIMILAR TOOL MUST BE AVOIDED
THE SEAL FACES ARE EASILY DAMAGED
NOTE: Watch gear shaft stop discs
of housing.

Dismounting of gearshift mechanism and transmission

– Take the two stop discs
– Pull the 2 pressure springs
2
1
.
CAUTION
.
2
to prevent them sticking to inside
2
off the transmission shafts.
3
out of the shift rails.
!
,
SINCE