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250 SX-F 2006
KTM 250 SX-F 2006 Manuals
Manuals and User Guides for KTM 250 SX-F 2006. We have
3
KTM 250 SX-F 2006 manuals available for free PDF download: Repair Manual, Owner's Manual
KTM 250 SX-F 2006 Repair Manual (126 pages)
Brand:
KTM
| Category:
Engine
| Size: 7.66 MB
Table of Contents
Contents
5
Table of Contents
13
Bleeding the Cooling System
15
Changing the Oil Filter
15
Oil Circuit
16
Checking the Oil Level of the Hydraulic Clutch
17
Bleeding of the Hydraulic Clutch
17
Adjusting the Throttle Cables
17
Special Tools - Engine 250 SX-F
18
Removing and Refitting Engine
21
Dismounting the Engine
23
Mounting the Engine
27
Disassembling the Engine
31
Preparatory Work
33
Moving the Engine into the TDC Position
34
Removing the Camshafts
35
Removing the Cylinder Head and Piston
36
Removing the Clutch Cover
38
Dismantling the Clutch
39
Removing the Chain Drive and Primary Gear
40
Dismantling the Shift Mechanism
41
Removing the Oil Pumps
42
Separating the Casing Halves, Removing the Crankshaft and Transmission Shafts
43
Servicing Individual Components
45
Important Note Regards Working on Engine Housing
46
Left Casing Half
47
Right Casing Half
48
Bypass Valve
49
Clutch Cover
49
Crankshaft
50
Measuring the Outside Dimension of the Crankshaft Webs
51
Crankshaft Bearings
51
Axial Clearance of the Crankshaft
51
Nikasil Cylinder Coating
52
Measuring the Piston and Cylinder, Establishing the Mounting Clearance of the Piston
52
Checking the Oil Pumps for Wear
53
Piston
53
Piston Ring End Gap
53
Lubricating System
54
Camshaft Bearing
55
Camshafts
56
Automatic Decompression
56
Camshaft Bearing Bridges
57
Timing Chain Tensioner
58
Timing Train
59
Cylinder Head
60
Clutch
62
Pre-Mounting the Kickstarter Shaft
63
Kickstarter
63
Shift Mechanism
65
Pre-Mounting the Shift Shaft
65
General Information on Servicing the Transmission
66
Assembling the Main Shaft
66
Assembling the Countershaft
67
Assembling the Engine
69
Installing the Transmission Shafts and Crankshaft, Assembling the Casing Halves
71
Mounting the Oil Pumps
73
Mounting the Shift Mechanism
75
Mounting the Primary Pinion and the Chain Drive
76
Mounting the Clutch
77
Mounting the Clutch Cover
78
Mounting the Piston and Cylinder Head
79
Mounting the Camshafts
82
Mounting the Chain Tensioner
83
Checking the Valve Clearance
83
Electrical
85
CDI Unit
87
Checking the Ignition Coil
87
Troubleshooting in the Ignition System
87
Ignition System
88
Checking the Stator and Pulse Generator
88
Replacing the Stator
88
Turn the Multimeter on and Switch to the Range for Voltage Measurements
89
Measuring with the Peak Voltage Adapter 584.29.042.000: Static Ignition Values Kokusan 4K-3A
89
Connecting the Peak Voltage Adapter and Setting the Multimeter
89
Fuel System
91
Carburetor - KEIHIN FCR-MX 39
93
Dismounting and Mounting the Carburetor
94
Disassembling the Carburetor
95
Checking the Choke Knob and Hot Start Slide
98
Checking the Accelerator Pump
98
Checking the Jet Needle
98
Checking the Float Needle Valve
98
Assembling the Carburetor
99
Adjusting the Position of the Throttle Valve Sensor
102
Checking the Throttle Valve Sensor
103
Dismounting and Installing the Throttle Valve Sensor
103
Carburetor – Adjust Idling
104
Adjusting the Mixture Control Screw
104
Checking the Float Level (Float Height)
105
Trouble Shooting
107
Technical Specifications
111
Technical Data - Engine 250 SX-F
113
Technical Data - Chassis 250 SX-F
114
Periodic Maintenance Schedule
119
Wiring Diagrams
123
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KTM 250 SX-F 2006 Repair Manual (151 pages)
Brand:
KTM
| Category:
Engine
| Size: 8.36 MB
Table of Contents
General Information
15
Bleeding the Cooling System
17
Oil Circuit
18
Bleeding of the Hydraulic Clutch
19
Removing and Refitting Engine
23
Dismounting the Engine
25
Mounting the Engine
29
Preparatory Work
35
Moving the Engine into the Tdc Position
36
Removing the Camshafts
37
Removing the Cylinder Head and Piston
38
Separating the Casing Halves, Removing the Crankshaft and Transmission Shafts
45
Clutch Cover
51
Crankshaft Bearings
53
Nikasil Cylinder Coating
54
Measuring the Piston and Cylinder, Establishing the Mounting Clearance of the Piston
54
Lubricating System
56
Automatic Decompression
58
Timing Chain Tensioner
60
Timing Train
61
Cylinder Head
62
Pre-Mounting the Kickstarter Shaft
65
General Information on Servicing the Transmission
68
Assembling the Countershaft
69
Assembling the Engine
71
Mounting the Clutch Cover
80
Mounting the Camshafts
84
Mounting the Chain Tensioner
85
Checking the Ignition Coil
89
Ignition System Troubleshooting
89
Ignition System
90
Disassembling the Carburetor
99
Checking the Accelerator Pump
102
Troubleshooting
111
Periodic Maintenance Schedule
129
Wiring Diagrams
141
Cable Colours
151
KTM 250 SX-F 2006 Owner's Manual (70 pages)
KTM Owner's Manual Motorcycle 250 SX-F, 250 EXC, 400 EXC, 450 SX, XC, EXC, 525 SX, XC
Brand:
KTM
| Category:
Motorcycle
| Size: 5.62 MB
Table of Contents
Important Limited Warranty and Limited Guarantee Information
4
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hot Start Lever (250 SX-F)
7
Hand Decompression Lever (450/525 SX)
7
Hand Brake Lever
7
Short Circuit Button (SX/XC)
7
Combination Switch (EXC)
7
Flasher Switch
8
Starter Button (EXC)
8
Emergency off Switch (EXC Australia)
8
Indicator Lamps
8
Electronic Speedometer
9
Setting the Clock
13
Filler Cap
13
Overview of Electronic Speedometer Functions
13
Fuel Tap
14
Choke
14
Hot Start Device (450/525 SX)
14
Shift Lever
15
Kickstarter
15
Foot Brake Pedal
15
Side Stand
15
Steering Lock
15
Compression Damping of Fork
16
Rebound Damping of Fork
16
Damping Action During Compression of Shock Absorber (SX)
16
Compression Damping of Shock Absorber (XC, EXC)
17
Rebound Damping of Shock Absorber (SX, XC, EXC)
17
General Tips and Warnings for Starting the Motorcycle
18
Instructions for Initial Operation
18
Running in the Racing Models
18
Driving Instructions
19
Check the Following before each Start
19
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
20
What to Do When the Engine Is „Flooded
20
Starting off
20
Shifting/Riding
20
Braking
21
Stopping and Parking
21
Fuel
21
Periodic Maintenance
22
Maintenance Work on Chassis and Engine
28
Changing the Spring Preloading of the Shock Absorber
28
Pivot Bearing
28
Basic Suspension Setup for the Weight of the Driver
29
Checking the Shock Absorber and Spring
29
Determining the Static Sag of the Shock Absorber
29
Determining the Riding Sag of the Shock Absorber
29
Checking the Basic Setup of the Telescopic Fork
30
Changing the Spring Preload on the Telescopic Fork (SX Models)
30
Changing the Spring Preload on the Telescopic Fork (XC/EXC Models)
30
Replacing Fork Springs
30
Breather Plug Front Fork
31
Cleaning the Dust Sleeves of the Telescopic Fork
31
Checking and Adjusting the Steering Head Bearing
31
Changing the Fork Offset (Caster) (SX)
32
Checking and Adjusting the Steering Head Bearing
33
Check Chain Tension
34
Correct Chain Tension
34
Chain Maintenance
35
Chain Wear
35
General Information about KTM Disc Brakes
36
Adjusting the Free Travel at the Hand Brake Lever
37
Checking the Brake Fluid Level - Front Brake
37
Refilling the Front Brake Fluid Reservoir
37
Checking the Front Brake Pads
37
Replacing the Front Brake Pads
38
Changing the Basic Position of the Foot Brake Pedal
38
Checking the Rear Brake Fluid Level
38
Refilling the Rear Brake Fluid Reservoir
38
Checking the Rear Brake Pads
39
Replacing the Rear Brake Pads
39
Dismounting and Mounting the Front Wheel
39
Dismounting and Mounting the Rear Wheel
40
Checking Spoke Tension
40
Tires, Air Pressure
41
Check/Set Distance of the Magnetic Sensor
41
Replacing the Battery of the Digital Speedometer
41
Battery (XC/EXC)
42
Charging the Battery
42
Fuse (XC/EXC)
43
Replacing Headlight Lamp/Parking Light Lamp
43
Cooling System
44
Checking the Coolant Level
44
Bleeding the Cooling System
44
Replacing the Glassfiber Yarn Packing of the Silencer
45
Cleaning the Spark Arrester (XC/EXC USA)
45
Cleaning the Air Filter
46
Checking the Adjustment of the Hand Decompression Release Cable
46
Adjusting the Throttle Cables
46
Changing the Original Position of the Clutch Lever
47
Checking the Oil Level of the Hydraulic Clutch
47
Bleeding of the Hydraulic Clutch
47
Carburetor - Adjust Idling (Keihin-FCRMX 37/39/41)
48
Adjusting the Mixture Control Screw
48
Checking the Float Level (Float Height)
48
Draining the Float Chamber of the Carburetor
49
Oil Circuit
49
Checking the Engine Oil Level
49
Engine Oil
50
Changing the Engine Oil
50
Changing the Oil Filters
51
Troubleshooting
52
Storage
54
Conservation for Winter Operation
54
Use after a Period of Storage
54
Cleaning
54
Technical Data - Engine
55
Technical Data - Chassis
60
Head Work Index
62
Wiring Diagram
64
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