Sign In
Upload
Manuals
Brands
KTM Manuals
Motorcycle
250 EXC
KTM 250 EXC Manuals
Manuals and User Guides for KTM 250 EXC. We have
13
KTM 250 EXC manuals available for free PDF download: Owner's Manual, Repair Manual, Owner's Handbook Manual, Manual
KTM 250 EXC Owner's Manual (410 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 23.71 MB
Table of Contents
Table of Contents
5
Important Limited Warranty and Limited Guarantee Information
4
Table of Contents
5
Engine Number, Engine Type
6
Serial Number Locations
6
Chassis Number
6
Operation Instruments
7
Clutch Lever
7
Hand Decompression Lever
7
Hand Brake Lever
7
Combination Switch (EXC)
7
Short Circuit Button (SX/MXC)
7
Flasher Switch
8
Starter Button (EXC)
8
Emergency off Switch (EXC Australia)
8
Digital Speedometer, Indicator Lamps
8
Electronic Speedometer
9
Setting the Clock
13
Overview of Electronic Speedometer Functions
13
Hot Start Device (450/525 SX)
14
Filler Cap
14
Choke
14
Fuel Tap
14
Shift Lever
15
Kickstarter
15
Foot Brake Pedal
15
Side Stand
15
Steering Lock
15
Compression Damping of Fork
16
Rebound Damping of Fork
16
Damping Action During Compression of Shock Absorber (SX)
16
Compression Damping of Shock Absorber (MXC, EXC)
17
Rebound Damping of Shock Absorber (SX, MXC, EXC)
17
General Tips and Warnings for Starting the Motorcycle
18
Instructions for Initial Operation
18
Running in the Racing Models
18
Driving Instructions
19
Check the Following before each Start
19
Starting When the Engine Is Warm
20
What to Do When the Engine Is "Flooded
20
Starting off
20
Shifting/Riding
20
Starting When the Engine Is Cold
20
Braking
21
Stopping and Parking
21
Fuel
21
Periodic Maintenance
22
Maintenance Work on Chassis and Engine
26
Changing the Spring Preloading of the Shock Absorber
26
Pivot Bearing
26
Determining the Static Sag of the Shock Absorber
27
Determining the Riding Sag of the Shock Absorber
27
Checking the Shock Absorber and Spring
27
Basic Suspension Setup for the Weight of the Driver
27
Checking the Basic Setup of the Telescopic Fork
28
Changing the Spring Preload on the Telescopic Fork (SX Models)
28
Changing the Spring Preload on the Telescopic Fork (MXC/EXC Models)
28
Replacing Fork Springs
28
Checking and Adjusting the Steering Head Bearing
29
Cleaning the Dust Sleeves of the Telescopic Fork
29
Breather Plug Front Fork
29
Changing the Fork Offset (Caster) (SX)
30
Checking and Adjusting the Steering Head Bearing
31
Check Chain Tension
32
Correct Chain Tension
32
Chain Maintenance
33
Chain Wear
33
General Information about KTM Disc Brakes
34
Checking the Front Brake Pads
35
Refilling the Front Brake Fluid Reservoir
35
Checking the Brake Fluid Level - Front Brake
35
Adjusting the Free Travel at the Hand Brake Lever
35
Replacing the Front Brake Pads
36
Changing the Basic Position of the Foot Brake Pedal
36
Checking the Rear Brake Fluid Level
36
Refilling the Rear Brake Fluid Reservoir
36
Checking the Rear Brake Pads
37
Replacing the Rear Brake Pads
37
Dismounting and Mounting the Front Wheel
37
Dismounting and Mounting the Rear Wheel
38
Checking Spoke Tension
38
Tires, Air Pressure
39
Check/Set Distance of the Magnetic Sensor
39
Replacing the Battery of the Digital Speedometer
39
Battery (MXC/EXC)
40
Charging the Battery
40
Fuse (MXC/EXC)
41
Replacing Headlight Lamp/Parking Light Lamp
41
Cooling System
42
Checking the Coolant Level
42
Bleeding the Cooling System
42
Replacing the Glassfiber Yarn Packing of the Silencer
43
Cleaning the Spark Arrester (MXC/EXC USA)
43
Cleaning the Air Filter
44
Checking the Adjustment of the Hand Decompression Release Cable
44
Adjusting the Throttle Cables
44
Changing the Original Position of the Clutch Lever
45
Checking the Oil Level of the Hydraulic Clutch
45
Bleeding of the Hydraulic Clutch
45
CARBURETOR - Adjust Idling (Keihin-FCRMX 37/39/41)
46
Adjusting the Mixture Control Screw
46
Checking the Float Level (Float Height)
46
Checking the Engine Oil Level
47
Oil Circuit
47
Draining the Float Chamber of the Carburetor
47
Engine Oil
48
Changing the Engine Oil
48
Changing Oil Filters
49
Troubleshooting
50
Storage
52
Conservation for Winter Operation
52
Use after a Period of Storage
52
Cleaning
52
Technical Data - Engine
53
Technical Data - Chassis
56
Cylinder Head
127
Checking Charging Voltage
162
Ignition Coil
163
Troubleshooting in Ignition System
163
Basic Carburator Setting
207
Advertisement
KTM 250 EXC Owner's Manual (154 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 7.42 MB
Table of Contents
Table of Contents
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
9
3 Important Notes
10
Guarantee, Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Service
10
Figures
10
Customer Service
10
4 View of Vehicle
11
View of Vehicle, Front Left (Example)
11
View of Vehicle, Rear Right (Example)
12
5 Serial Numbers
13
Chassis Number
13
Type Label
13
Key Number (All EXC Models)
13
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
14
6 Controls
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Kill Switch (All EXC Models)
15
Kill Switch (All XC-W Models)
16
Horn Button (All EXC Models)
16
Light Switch (All EXC Models)
16
Light Switch (All XC-W Models)
16
Turn Signal Switch (All EXC Models)
16
Emergency off Switch (EXC AU)
17
Electric Starter Button (All 200/250/300 EU/US Models, 300 EXC BR)
17
Electric Starter Button (EXC AU)
17
Overview of Indicator Lamps (All EXC Models)
17
Overview of Indicator Lamps (All XC-W Models)
17
Opening the Filler Cap
18
Closing the Filler Cap
18
Fuel Tap
19
Choke
19
Shift Lever
19
Kick Starter
20
Foot Brake Lever
20
Side Stand
20
Steering Lock (All EXC Models)
20
Locking the Steering (All EXC Models)
21
Unlocking the Steering (All EXC Models)
21
7 Speedometer
22
Speedometer Overview
22
Activation and Test
22
Setting Kilometers or Miles
22
Setting the Speedometer Functions
23
Setting the Clock
23
Viewing the Lap Time
23
Display Mode SPEED (Speed)
24
Display Mode SPEED/H (Service Hours)
24
Setup Menu
25
Setting the Unit of Measurement
25
Display Mode SPEED/CLK (Time)
26
Setting the Clock
26
Display Mode SPEED/LAP (Lap Time)
26
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
27
Display Mode SPEED/TR1 (Trip Master 1)
27
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
28
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
29
Display Mode SPEED/S2 (Stop Watch 2)
29
Table of Functions
30
Table of Conditions and Menu Activation
31
8 Preparing for Use
32
Advice on First Use
32
Running in the Engine
33
Preparing the Vehicle for Difficult Riding Conditions
33
Preparations for Riding on Dry Sand
34
Preparations for Riding on Wet Sand
34
Preparations for Riding on Wet and Muddy Surfaces
35
Preparations for Riding at High Temperatures and Low Speeds
35
Preparing for Riding at Low Temperatures or in Snow
36
9 Riding Instructions
37
Checks and Maintenance Work When Preparing for Use
37
Starting
37
Start off
38
Shifting, Riding
38
Braking
38
Stopping, Parking
39
Transport
39
Refueling
40
10 Service Schedule
41
Service Work (as Additional Order)
42
11 Tuning the Chassis
43
Checking the Basic Chassis Setting with the Rider's Weight
43
Compression Damping of Shock Absorber
43
Adjusting the Low-Speed Compression Damping of the Shock Absorber
43
Adjusting the High-Speed Compression Damping of the Shock Absorber
44
Adjusting the Rebound Damping of the Shock Absorber
44
Measuring the Sag of the Unloaded Rear Wheel
45
Checking the Static Sag of the Shock Absorber
45
Checking the Riding Sag of the Shock Absorber
46
Adjusting the Spring Preload of the Shock Absorber
46
Adjusting the Riding Sag
47
Checking the Basic Setting of the Fork
47
Adjusting the Compression Damping of the Fork
48
Adjusting the Rebound Damping of the Fork
49
Adjusting the Spring Preload of the Fork (EXC, XC-W)
50
Handlebar Position
51
Adjusting the Handlebar Position
52
12 Service Work on the Chassis
54
Raising the Motorcycle with the Lift Stand
54
Removing the Motorcycle from the Lift Stand
54
Bleeding the Fork Legs
54
Cleaning the Dust Boots of the Fork Legs
55
Removing the Fork Protector
55
Installing the Fork Protector
56
Removing the Fork Legs
56
Installing the Fork Legs
57
Removing the Lower Triple Clamp (200 XC-W US, 250 XC-W US, 300 EXC BR, 300 XC-W US)
58
Removing the Lower Triple Clamp (EXC EU, EXC Six Days, EXC EU/AU, Six Days)
59
Installing the Lower Triple Clamp
59
(200 XC-W Us, 250 XC-W Us, 300 Exc Br, 300 XC-W Us)
59
Installing the Lower Triple Clamp (EXC EU, EXC Six Days, EXC EU/AU, Six Days)
61
Checking the Play of the Steering Head Bearing
64
Adjusting the Play of the Steering Head Bearing
65
Greasing the Steering Head Bearing
66
Removing the Front Fender
66
Installing the Front Fender
67
Removing the Shock Absorber
67
Installing the Shock Absorber
67
Removing the Seat
68
Mounting the Seat
68
Removing the Air Filter Box Lid
69
Installing the Air Filter Box Lid
69
Removing the Air Filter
69
Installing the Air Filter
70
Cleaning the Air Filter and Air Filter Box
70
Sealing the Air Filter Box
71
Removing the Main Silencer
71
Installing the Main Silencer
71
Changing the Glass Fiber Yarn Filling of the Main Silencer
71
Removing the Fuel Tank
72
Installing the Fuel Tank
73
Checking the Chain for Dirt
74
Cleaning the Chain
74
Checking the Chain Tension
74
Adjusting the Chain Tension
75
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
76
Checking the Frame
77
Checking the Swingarm
78
Checking the Routing of the Throttle Cable
78
Checking the Rubber Grip
79
Additionally Securing the Rubber Grip
79
Adjusting the Basic Position of the Clutch Lever
79
Checking/Correcting the Fluid Level of the Hydraulic Clutch
80
Changing the Hydraulic Clutch Fluid
80
Removing the Engine Guard
82
Installing the Engine Guard
82
KTM 250 EXC Owner's Manual (145 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 7.05 MB
Table of Contents
Table of Contents
4
Table of Contents 2
4
1 Means of Representation
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safe Operation
9
Protective Clothing
9
Work Rules
9
Environment
9
Owner's Manual
9
3 Important Notes
10
Guarantee, Warranty
10
Operating and Auxiliary Substances
10
Spare Parts, Accessories
10
Service
10
Figures
10
Customer Service
10
4 View of Vehicle
11
View of Vehicle, Front Left (Example)
11
View of Vehicle, Rear Right (Example)
12
5 Serial Numbers
13
Chassis Number
13
Type Label
13
Key Number (All EXC Models)
13
Engine Number
13
Fork Part Number
13
Shock Absorber Part Number
14
6 Controls
15
Clutch Lever
15
Hand Brake Lever
15
Throttle Grip
15
Kill Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)
15
Kill Switch (Six Days EU)
16
Kill Switch (All XC-W Models)
16
Horn Button (EXC EU/AU, EXC Factory Edition, 300 EXC BR)
16
Horn Button (Six Days EU)
16
Light Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)
16
Light Switch (Six Days EU)
17
Light Switch (All XC-W Models)
17
Turn Signal Switch (EXC EU/AU, EXC Factory Edition, 300 EXC BR)
17
Turn Signal Switch (Six Days EU)
17
Emergency off Switch (EXC AU)
17
Electric Starter Button (All 200/250/300 EU/US Models, 300 EXC BR)
18
Electric Starter Button (EXC AU)
18
Overview of Indicator Lamps (All EXC Models)
18
Overview of Indicator Lamps (All XC-W Models)
18
Opening the Filler Cap
18
Closing the Filler Cap
19
Fuel Tap
19
Choke
20
Shift Lever
20
Kick Starter
20
Foot Brake Lever
20
Side Stand
21
Steering Lock (All EXC Models)
21
Locking the Steering (All EXC Models)
21
Unlocking the Steering (All EXC Models)
22
7 Speedometer
23
Speedometer Overview
23
Activation and Test
23
Setting Kilometers or Miles
23
Setting the Speedometer Functions
24
Setting the Clock
24
Viewing the Lap Time
24
Display Mode SPEED (Speed)
25
Display Mode SPEED/H (Service Hours)
25
Setup Menu
25
Setting the Unit of Measurement
26
Display Mode SPEED/CLK (Time)
26
Setting the Clock
27
Display Mode SPEED/LAP (Lap Time)
27
Viewing the Lap Time
27
Display Mode SPEED/ODO (Odometer)
28
Display Mode SPEED/TR1 (Trip Master 1)
28
Display Mode SPEED/TR2 (Trip Master 2)
28
Setting TR2 (Trip Master 2)
28
Display Mode SPEED/A1 (Average Speed 1)
29
Display Mode SPEED/A2 (Average Speed 2)
29
Display Mode SPEED/S1 (Stop Watch 1)
30
Display Mode SPEED/S2 (Stop Watch 2)
30
Table of Functions
30
Table of Conditions and Menu Activation
31
8 Preparing for Use
32
Advice on First Use
32
Running in the Engine
33
Preparing the Vehicle for Difficult Riding Conditions
33
Preparations for Riding on Dry Sand
34
Preparations for Riding on Wet Sand
34
Preparations for Riding on Wet and Muddy Surfaces
35
Preparations for Riding at High Temperatures and Low Speeds
35
Preparing for Riding at Low Temperatures or in Snow
36
9 Riding Instructions
37
Checks and Maintenance Work When Preparing for Use
37
Starting
37
Start off
38
Shifting, Riding
38
Braking
38
Stopping, Parking
39
Transport
39
Refueling
40
10 Service Schedule
41
Service Work (as Additional Order)
42
11 Tuning the Chassis
43
Checking the Basic Chassis Setting with the Rider's Weight
43
Compression Damping of Shock Absorber
43
Adjusting the Low-Speed Compression Damping of the Shock Absorber
43
Adjusting the High-Speed Compression Damping of the Shock Absorber
44
Adjusting the Rebound Damping of the Shock Absorber
44
Measuring the Sag of the Unloaded Rear Wheel
45
Checking the Static Sag of the Shock Absorber
45
Checking the Riding Sag of the Shock Absorber
46
Adjusting the Spring Preload of the Shock Absorber
46
Adjusting the Riding Sag
47
Checking the Basic Setting of the Fork
47
Adjusting the Compression Damping of the Fork
48
Adjusting the Rebound Damping of the Fork
49
Adjusting the Spring Preload of the Fork (EXC, XC-W, EXC Factory Edition)
50
Handlebar Position
50
Adjusting the Handlebar Position
51
Advertisement
KTM 250 EXC Repair Manual (154 pages)
KTM Automobile Parts User Manual
Brand:
KTM
| Category:
Engine
| Size: 5.51 MB
Table of Contents
Table of Contents
5
Updating Instructions
7
Explanation - Updating
9
General Information
14
Operating Ranges of the Carburetor
16
Basic Information on a Change of the Carburetor Setting
17
Basic Information on the Original Carburetor Setting
17
Carburetor Adjustment
17
Bleeding of the Hydraulic Clutch
18
Checking the Setting of the TVC System
18
Special Tools - Engine 250/300/380
19
Cleaning
20
Conservartion for Winter Operation
20
Storage
20
Removing and Refitting Engine
22
Dismounting the Engine
24
Filling in of Cooling Liquid
26
Filling in of Transmission Oil
26
Refitting the Engine
26
Disassembling the Engine
28
Dismounting of Cylinder Head, Cylinder and Piston
30
Dismounting of Sprocket and Shift Lever
30
Draining Gear Oil
30
Dismounting of Clutch Cover
31
Dismounting of Pressure Cap and Clutch Discs
32
Dismounting of the Primary Drive
32
Dismounting of Ignition Cover
33
Dismounting of Kickstarter
33
Dismounting of the Shift Lock
33
Dismounting of the Ignition (Kokusan)
34
Dismounting of the Ignition (SEM)
34
Dismounting of Gearshift Mechanism and Transmission
35
Dismounting of Intake Flange and Reed Valve Housing
35
Parting of Engine Housing Halves
35
Dismounting the Crankshaft
36
Servicing of Individual Components
37
Working on the Right-Hand Housing Half
39
Working on the Left-Hand Housing Half
40
Crankshaft
41
Crankshaft Webs – Measure Outer Dimension
41
Piston
41
Piston Ring End Gap
41
Checking Cylinder for Wear
42
Nikasil Coating of Cylinder
42
Recoated Cylinder
42
Cylinder Exhaust Control System
43
Cylinder Preassembly
43
Exhaust Control, Clutch Cover
45
Preassembly of Clutch Cover
45
Reed Valve Housing, Intake Flange
46
Clutch
47
Replace Outer Clutch Hub
48
Preassembly of Shift Shaft
49
Shift Mechanism
49
Check Stator and Pulse Generator (Kokusan)
50
Ignition (Kokusan)
50
Kokusan Ignition & Spark Plug
50
Check Stator (SEM)
51
Ignition (SEM)
51
SEM Ignition & Spark Plug
51
Assembly Mainshaft
52
Transmission
52
Assembly Countershaft
53
Assemble of Kickstarter Shaft
54
Assembling the Engine
55
Assembling the Engine Housing
58
Mounting Kickstarter
59
Mounting Shift Mechanism
59
Mount Primary Drive and Clutch
60
Mounting Clutch Discs and Pressure Cap
61
Adjusting Dimension „X“
62
Mounting Piston and Cylinder
62
Adjusting Control Flap (Dimension “Z“)
63
Mounting Cylinder Head
64
Mounting Reed Valve Housing and Intake Flange
64
Mounting Steering Covers
64
Mounting Engine Sprocket
65
Mounting the Ignition (Kokusan)
65
Adjusting Ignition Point (SEM)
66
Mounting Starting Lever and Shift Lever
66
Mounting the Ignition (SEM)
66
Electrical
67
Checking the Voltage Regulator (Kokusan)
69
Checking the Voltage Regulator (Tympanium)
69
Checking the Voltage Regulator-Rectifier (Shindengen)
69
CDI Unit
70
Checking the Capacitor
70
Ignition Coil (Kokusan)
70
Ignition Coil (SEM)
70
Checking the Voltage Regulator
71
Static Ignition Values 250-380 SX, EXC (Kokusan 2K-1, 2K-3, 2K-4)
72
Static Generator Values 250-380 EXC (Kokusan 2K-3) (Except 250 USA)
74
Static Ignition Values 250 MXC, EXC USA (Kokusan 2K-2)
76
Troubleshooting
79
Trouble Shooting
81
Technical Specifications
83
Technical Specifications - Engine 250/300/380 SX/MXC/EXC ‘99 (Only for USA)
85
Basic Carburetor Setting
86
Gasket Thicknesses
86
Tightening Torques
86
Tolerances and Fitting Clearances
86
Technical Specifications - Engine 250/300/380 SX/EXC/EGS ‘99 (All Models out of USA)
87
Standard Adjustment - Fork
89
Standard Adjustment - Shock Absorber
89
Technical Specifications Chassis 250/300/380 SX/MXC/EXC/EGS ‘99
89
Carburetor Setting KTM 250/300 MXC/EXC EU, USA‘99 KEIHIN PWK 38
90
Carburetor Setting KTM 250 SX Europe, USA ‘99 KEIHIN PWK 38
91
Carburetor Setting KTM 380 SX/MXC/EXC EU, USA ‘99 KEIHIN PWK 38
92
Technical Data - Engine 250/300/380 SX/MXC/EXC 2000 (Only USA)
93
Technical Data - Engine 250/300/380 SX/EXC 2000 (All Models out of USA)
95
Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2000
97
Carburetor Setting G KTM 250 SX EUR/USA 2000 KEIHIN PWK 38AG PJ
98
Carburetor Setting KTM 250 MXC/EXC EUR/USA 2000 KEIHIN PWK 38 AG
99
Carburetor Setting KTM 300 MXC/EXC EUR/USA 2000 KEIHIN PWK 38 AG
100
Carburetor Setting KTM 380 SX/MXC/ EXC/EUR/USA 2000 KEIHIN PWK 38 AG
101
Technical Data - Engine 250/300/380 SX/MXC EXC 2001 (Only USA)
103
Technical Data - Engine 250/300/380 SX / EXC 2001 (All Models out of USA)
105
Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2001
107
Carburetor Setting KTM 250 SX EUR/USA 2001 KEIHIN PWK 38AG PJ
108
Carburetor Setting KTM 250 MXC/EXC EUR/USA 2001 KEIHIN PWK 38 AG
109
Carburetor Setting KTM 300 MXC/EXC EUR/USA 2001 KEIHIN PWK 38 AG
110
Carburetor Setting KTM 380 SX / MXC / EXC EUR / USA 2001 KEIHIN PWK 38 AG
111
Technical Data - Engine 250/300/380 SX / MXC / EXC 2002 (Only USA)
112
Technical Data - Engine 250/300/380 SX / EXC 2002 (All Models out of USA)
114
Technical Specifications Chassis 250/300/380 SX, MXC, EXC 2002
116
Carburetor Setting KTM 250 SX EUR/USA 2002 KEIHIN PWK 38AG
117
Carburetor Setting KTM 250 MXC/EXC EUR/USA 2002 KEIHIN PWK 38 AG
118
Carburetor Setting KTM 300 MXC/EXC EUR/USA 2002 KEIHIN PWK 38 AG
119
Carburetor Setting KTM 380 SX / MXC / EXC EUR / USA 2002 KEIHIN PWK 38 AG
120
Technical Data - Engine 250/300 MXC/EXC 2003
121
Periodic Lubrication and Maintenance Schedule
131
Periodic Maintenance Schedule 2001/02
132
Important Chacks and Maintenance to be Carried by the Rider
133
Periodic Maintenance Schedule 2003
134
Recommended Inspection of the 250/300 EXC and MXC Engine Used for Enduro Competitions by Your KTM Workshop
136
Recommended Inspection of the 250/300 EXC and MXC Engine Used for Hobby Enduro by Your KTM Workshop
136
KTM 250 EXC Owner's Manual (70 pages)
KTM Owner's Manual Motorcycle 250 SX-F, 250 EXC, 400 EXC, 450 SX, XC, EXC, 525 SX, XC
Brand:
KTM
| Category:
Motorcycle
| Size: 5.62 MB
Table of Contents
Important Limited Warranty and Limited Guarantee Information
4
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hot Start Lever (250 SX-F)
7
Hand Decompression Lever (450/525 SX)
7
Hand Brake Lever
7
Short Circuit Button (SX/XC)
7
Combination Switch (EXC)
7
Flasher Switch
8
Starter Button (EXC)
8
Emergency off Switch (EXC Australia)
8
Indicator Lamps
8
Electronic Speedometer
9
Setting the Clock
13
Filler Cap
13
Overview of Electronic Speedometer Functions
13
Fuel Tap
14
Choke
14
Hot Start Device (450/525 SX)
14
Shift Lever
15
Kickstarter
15
Foot Brake Pedal
15
Side Stand
15
Steering Lock
15
Compression Damping of Fork
16
Rebound Damping of Fork
16
Damping Action During Compression of Shock Absorber (SX)
16
Compression Damping of Shock Absorber (XC, EXC)
17
Rebound Damping of Shock Absorber (SX, XC, EXC)
17
General Tips and Warnings for Starting the Motorcycle
18
Instructions for Initial Operation
18
Running in the Racing Models
18
Driving Instructions
19
Check the Following before each Start
19
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
20
What to Do When the Engine Is „Flooded
20
Starting off
20
Shifting/Riding
20
Braking
21
Stopping and Parking
21
Fuel
21
Periodic Maintenance
22
Maintenance Work on Chassis and Engine
28
Changing the Spring Preloading of the Shock Absorber
28
Pivot Bearing
28
Basic Suspension Setup for the Weight of the Driver
29
Checking the Shock Absorber and Spring
29
Determining the Static Sag of the Shock Absorber
29
Determining the Riding Sag of the Shock Absorber
29
Checking the Basic Setup of the Telescopic Fork
30
Changing the Spring Preload on the Telescopic Fork (SX Models)
30
Changing the Spring Preload on the Telescopic Fork (XC/EXC Models)
30
Replacing Fork Springs
30
Breather Plug Front Fork
31
Cleaning the Dust Sleeves of the Telescopic Fork
31
Checking and Adjusting the Steering Head Bearing
31
Changing the Fork Offset (Caster) (SX)
32
Checking and Adjusting the Steering Head Bearing
33
Check Chain Tension
34
Correct Chain Tension
34
Chain Maintenance
35
Chain Wear
35
General Information about KTM Disc Brakes
36
Adjusting the Free Travel at the Hand Brake Lever
37
Checking the Brake Fluid Level - Front Brake
37
Refilling the Front Brake Fluid Reservoir
37
Checking the Front Brake Pads
37
Replacing the Front Brake Pads
38
Changing the Basic Position of the Foot Brake Pedal
38
Checking the Rear Brake Fluid Level
38
Refilling the Rear Brake Fluid Reservoir
38
Checking the Rear Brake Pads
39
Replacing the Rear Brake Pads
39
Dismounting and Mounting the Front Wheel
39
Dismounting and Mounting the Rear Wheel
40
Checking Spoke Tension
40
Tires, Air Pressure
41
Check/Set Distance of the Magnetic Sensor
41
Replacing the Battery of the Digital Speedometer
41
Battery (XC/EXC)
42
Charging the Battery
42
Fuse (XC/EXC)
43
Replacing Headlight Lamp/Parking Light Lamp
43
Cooling System
44
Checking the Coolant Level
44
Bleeding the Cooling System
44
Replacing the Glassfiber Yarn Packing of the Silencer
45
Cleaning the Spark Arrester (XC/EXC USA)
45
Cleaning the Air Filter
46
Checking the Adjustment of the Hand Decompression Release Cable
46
Adjusting the Throttle Cables
46
Changing the Original Position of the Clutch Lever
47
Checking the Oil Level of the Hydraulic Clutch
47
Bleeding of the Hydraulic Clutch
47
Carburetor - Adjust Idling (Keihin-FCRMX 37/39/41)
48
Adjusting the Mixture Control Screw
48
Checking the Float Level (Float Height)
48
Draining the Float Chamber of the Carburetor
49
Oil Circuit
49
Checking the Engine Oil Level
49
Engine Oil
50
Changing the Engine Oil
50
Changing the Oil Filters
51
KTM 250 EXC Owner's Manual (74 pages)
KTM Owner's Manual Motorcycle 125 EXC, EXC SIX DAYS 200 XC, XC-W, EXC 250 XC, XC-W, EXC, EXC SIX DAYS 300 XC, XC-W, EXC-E, EXC-E SIX DAYS
Brand:
KTM
| Category:
Motorcycle
| Size: 9.08 MB
Table of Contents
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hand Brake Lever
6
Electronic Speedometer
7
Indicator Lamps (EXC)
11
Short Circuit Button
11
Combination Switch (EXC)
12
Headlamp Switch (XC-W)
12
Flasher Switch
12
Starter Button
12
Emergency off Switch (Australia)
12
Filler Cap
13
Fuel Tap
13
Choke Knob
13
Shift Lever
14
Kickstarter
14
Foot Brake Pedal
14
Side Stand
14
Steering Lock
14
Compression Damping of Fork
15
Rebound Damping of Fork
15
Spring Preload of the Fork
15
Shock Absorber Compression Damping
16
Shock Absorber Rebound Damping
16
General Tips and Warnings for Starting the Motorcycle
17
Instructions for Your First Ride
17
Running in
17
Driving Instructions
18
What You Should Check before each Start
18
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
19
What to Do When the Engine Is „Flooded
19
Starting off
19
Shifting/Riding
20
Braking
20
Stopping and Parking
20
Refueling, Fuel
20
Periodic Maintenance Schedule
21
Maintenance Work on Chassis and Engine
25
Changing the Spring Preloading of the Shock Absorber
25
Pivot Bearing
25
Basic Suspension Setup for the Weight of the Driver
26
Checking the Shock Absorber and Spring
26
Determining the Static Sag of the Shock Absorber
26
Determining the Riding Sag of the Shock Absorber
26
Changing the Spring Preload on the Telescopic Fork
27
Checking the Basic Setup of the Telescopic Fork
27
Breather Plug Front Fork
27
Cleaning the Dust Sleeves of the Telescopic Fork
28
Checking and Adjusting the Steering Head Bearing
28
Changing the Fork Offset (Caster) XC/EXC Six Days
29
How to Change the Handlebar Position
30
Adapting Chain Guide to the Rear Sprocket
31
Check Chain Tension
32
Correct Chain Tension
32
Chain Maintenance
32
Chain Wear
32
General Information about KTM Disc Brakes
33
Changing Basic Position of the Hand Brake Lever
34
Checking the Brake Fluid Level - Front Brake
34
Refilling the Front Brake Fluid Reservoir
34
Checking the Front Brake Pads
34
Replacing the Front Brake Pads
35
Checking the Rear Brake Fluid Level
35
Refilling the Rear Brake Fluid Reservoir
35
Changing the Basic Position of the Foot Brake Pedal
36
Checking the Rear Brake Pads
36
Replacing the Rear Brake Pads
36
Dismounting and Mounting the Front Wheel
37
Dismounting and Mounting the Rear Wheel
38
Tires, Air Pressure
38
Checking Spoke Tension
39
Replacing the Battery of the Digital Speedometer
39
Replacing the Headlight Lamp/Parking Light Lamp
39
Battery
40
Charging the Battery
40
Fuse
41
Cooling System
41
Checking the Coolant Level
42
Refilling/Bleeding the Cooling System
42
Cleaning the Air Filter
42
Checking the Oil Level of the Hydraulic Clutch
43
Exhaust System
43
Changing the Original Position of the Clutch Lever
43
Bleeding the Hydraulic Clutch
44
Carburetor Adjustment
44
Draining the Float Chamber of the Carburetor
46
Checking the Float Level
46
Adjusting the Engine Characteristic Via the Ignition Curve
46
Adjusting the Engine Characteristic Via the Auxiliary Spring
47
Check Transmission Oil Level
48
Changing the Transmission Oil
48
KTM 250 EXC Owner's Manual (71 pages)
2007
Brand:
KTM
| Category:
Motorcycle
| Size: 5.14 MB
Table of Contents
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hand Brake Lever
6
Electronic Speedometer
7
Indicator Lamps (EXC)
11
Combination Switch (EXC)
12
Headlamp Switch (XC-W)
12
Flasher Switch
12
Emergency off Switch (Australia)
12
Filler Cap
13
Filler Cap (XC, XC-W)
13
Fuel Tap
13
Choke Knob
13
Shift Lever
13
Kickstarter
14
Foot Brake Pedal
14
Side Stand
14
Steering Lock
14
Compression Damping of Fork
15
Rebound Damping of Fork
15
Spring Preload of the Fork(XC/EXC Six Days)
15
Compression Damping of Shock Absorber (XC-W, EXC)
16
Shock Absorber Compression Damping (XC-W/EXC)
16
Shock Absorber Rebound Damping XC-W, EXC)
16
General Tips and Warnings for Starting the Motorcycle
17
Instructions for Your First Ride
17
Running in
17
Driving Instructions
18
What You Should Check before each Start
18
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
19
What to Do When the Engine Is „Flooded
19
Starting off
19
Shifting/Riding
20
Braking
20
Stopping and Parking
20
Refueling, Fuel
20
Periodic Maintenance Schedule
21
Maintenance Work on Chassis and Engine
25
Changing the Spring Preloading of the Shock Absorber
25
Pivot Bearing
25
Basic Suspension Setup for the Weight of the Driver
26
Checking the Shock Absorber and Spring
26
Determining the Static Sag of the Shock Absorber
26
Determining the Riding Sag of the Shock Absorber
26
Changing the Spring Preload on the Telescopic Fork
27
Checking the Basic Setup of the Telescopic Fork
27
Replacing Fork Springs
28
Breather Plug Front Fork
28
Cleaning the Dust Sleeves of the Telescopic Fork
28
Changing the Fork Offset (Caster) (XC)
29
Checking and Adjusting the Steering Head Bearing
30
How to Change the Handlebar Position
31
Check Chain Tension
31
Correct Chain Tension
32
Chain Maintenance
32
Chain Wear
32
General Information about KTM Disc Brakes
33
Adjusting the Free Travel at the Hand Brake Lever
34
Checking the Brake Fluid Level - Front Brake
34
Refilling the Front Brake Fluid Reservoir
34
Checking the Front Brake Pads
34
Replacing the Front Brake Pads
35
Changing the Basic Position of the Foot Brake Pedal
35
Checking the Rear Brake Fluid Level
35
Refilling the Rear Brake Fluid Reservoir
35
Checking the Rear Brake Pads
36
Replacing the Rear Brake Pads
36
Dismounting and Mounting the Front Wheel
36
Dismounting and Mounting the Rear Wheel
37
Tires, Air Pressure
38
Checking Spoke Tension
38
Replacing the Battery of the Digital Speedometer
39
Check/Set Distance of the Magnetic Sensor
39
Replacing the Headlight Lamp/Parking Light Lamp
39
Cooling System
40
Checking the Coolant Level
40
Refilling/Bleeding the Cooling System
41
Cleaning the Air Filter
41
Checking the Oil Level of the Hydraulic Clutch
42
Exhaust System
42
Changing the Original Position of the Clutch Lever
42
Bleeding the Hydraulic Clutch
43
Carburetor Adjustment
43
Draining the Float Chamber of the Carburetor
45
Checking the Float Level
45
Adjusting the Engine Characteristic Via the Ignition Curve
45
Adjusting the Engine Characteristic Via the Auxiliary Spring
46
Check Transmission Oil Level (125/200)
47
Changing the Transmission Oil (125/200)
47
Check Transmission Oil Level (250/300)
47
Changing the Transmission Oil (250/300)
47
KTM 250 EXC Owner's Manual (67 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 5.12 MB
Table of Contents
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hand Brake Lever
6
Electronic Speedometer
7
Indicator Lamps (EXC)
11
Short Circuit Button (SX)
12
Combination Switch (EXC)
12
Headlamp Switch (EXC USA)
12
Flasher Switch
12
Emergency off Switch (Australia)
12
Filler Cap
13
Fuel Tap
13
Choke Knob
13
Shift Lever
13
Kickstarter
14
Foot Brake Pedal
14
Side Stand
14
Steering Lock
14
Compression Damping of Fork
15
Rebound Damping of Fork
15
Damping Action During Compression of Shock Absorber (SX)
15
Compression Damping of Shock Absorber (MXC, EXC)
16
Rebound Damping of Shock Absorber (SX, MXC, EXC)
16
General Tips and Warnings for Starting the Motorcycle
17
Instructions for Your First Ride
17
Running in
17
Driving Instructions
18
What You Should Check before each Start
18
Starting When the Engine Is Cold
19
Starting When the Engine Is Warm
19
What to Do When the Engine Is „Flooded
19
Starting off
19
Shifting/Riding
19
Braking
20
Stopping and Parking
20
Refueling, Fuel
20
Periodic Maintenance Schedule
21
Maintenance Work on Chassis and Engine
24
Changing the Spring Preload of the Shock Absorber
24
Pivot Bearing
24
Basic Suspension Setup for the Weight of the Driver
25
Checking the Shock Absorber and Spring
25
Determining the Static Sag of the Shock Absorber
25
Determining the Riding Sag of the Shock Absorber
25
Checking the Basic Setup of the Telescopic Fork
26
Changing the Spring Preload on the Telescopic Fork
26
Replacing Fork Springs
27
Breather Plug Front Fork
27
Cleaning the Dust Sleeves of the Telescopic Fork
27
Changing the Fork Offset (SX)
28
Checking and Adjusting the Steering Head Bearing
29
How to Change the Handlebar Position
30
Check Chain Tension
30
Correct Chain Tension
31
Chain Maintenance
31
Chain Wear
31
General Information about KTM Disc Brakes
32
Adjusting the Free Travel at the Hand Brake Lever
33
Checking the Brake Fluid Level - Front Brake
33
Refilling the Front Brake Fluid Reservoir
33
Checking the Front Brake Pads
33
Replacing the Front Brake Pads
34
Changing the Basic Position of the Foot Brake Pedal
34
Checking the Rear Brake Fluid Level
34
Refilling the Rear Brake Fluid Reservoir
34
Checking the Rear Brake Pads
35
Replacing the Rear Brake Pads
35
Dismounting and Mounting the Front Wheel
35
Dismounting and Mounting the Rear Wheel
36
Tires, Air Pressure
37
Checking Spoke Tension
37
Replacing the Battery of the Digital Speedometer
37
Check/Set Distance of the Magnetic Sensor
38
Replacing the Headlight Lamp/Parking Light Lamp
38
Cooling System
39
Radiator Cover for the Cold Season
39
Checking the Coolant Level
39
Refilling/Bleeding the Cooling System
40
Cleaning the Air Filter
40
Changing the Original Position of the Clutch Lever
41
Checking the Oil Level of the Hydraulic Clutch
41
Bleeding of the Hydraulic Clutch
41
Exhaust System
41
Cleaning the Spark Arrestor (EXC USA)
42
Carburetor Adjustment
42
Draining the Float Chamber of the Carburetor
43
Checking the Float Level
43
Engine Characteristic 250/300 SX/MXC/EXC
44
Check Transmission Oil Level (125/200)
45
Changing the Transmission Oil (125/200)
45
Check Transmission Oil Level (250/300)
45
Changing the Transmission Oil (250/300)
45
KTM 250 EXC Owner's Manual (62 pages)
KTM MotorCycle Owner's Manual
Brand:
KTM
| Category:
Motorcycle
| Size: 3.41 MB
Table of Contents
Limited Guarantee Information
4
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type
6
Operation Instruments
6
Clutch Lever
6
Hand Decompression Lever
6
Hand Brake Lever
6
Digital Speedometer, Indicator Lamps
7
Electronic Speedometer
7
Tripmaster Switch
8
Overview of Tripmaster Functions
11
Short Circuit Button (SX/MXC)
12
Combination Switch (EXC)
12
Headlamp Switch (EXC USA)
12
Flasher Switch
12
Emergency off Button (EXC)
12
Emergency off Switch (EXC Australia)
13
Filler Cap
13
Fuel Tap
13
Choke
13
Hot Start Device
14
Shift Lever
14
Kickstarter
14
Foot Brake Pedal
14
Side Stand
14
Compression Damping of Fork
15
Rebound Damping of Fork
15
Damping Action During Compression of Shock Absorber (SX)
15
Compression Damping of Shock Absorber (MXC, EXC)
16
Rebound Damping of Shock Absorber (SX, MXC, EXC)
16
Steering Lock
16
General Tips and Warnings for Starting the Motorcycle
17
Driving Instructions
18
Stopping and Parking
20
Periodic Lubrication and Maintenance-Schedule
21
Maintenance Work on Chassis and Engine
25
Checking and Adjusting the Steering Head Bearing
25
Breather Plug Front Fork
26
Cleaning the Dust Sleeves of the Telescopic Fork
26
Adjusting the Spring Preload on the Fork (SX)
26
Basic Suspension Setup for the Weight of the Driver
27
Checking Shock Absorber/Spring
27
Determining Static/Riding Sag of Shock Absorber
27
Changing Spring Preload on Telescopic Fork
28
Replacing Fork Springs
28
How to Change the Handlebar Position
29
Changing the Spring Preload of the Shock Absorber
29
Pivot Bearing
29
Check Chain Tension
30
Correct Chain Tension
30
Chain Maintenance
31
Chain Wear
31
General Information about KTM Disc Brakes
32
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . .Appendix
33
Adjusting the Free Travel at the Hand Brake Lever
33
Checking the Brake Fluid Level - Front Brake
33
Refilling the Front Brake Fluid Reservoir
33
Checking the Front Brake Pads
33
Replacing the Front Brake Pads
34
Changing the Basic Position of the Brake Pedal
34
Checking the Rear Brake Fluid Level
34
Refilling the Rear Brake Fluid Reservoir
34
Checking the Rear Brake Pads
35
Replacing the Rear Brake Pads
35
Dismounting and Mounting the Front Wheel
35
Dismounting and Mounting the Rear Wheel
36
Tires-Air Pressure
37
Checking the Spoke Tension
37
Replacing the Battery of the Digital Speedometer
37
Setting the Clock
38
Kilometers or Miles
38
Checking/Setting Distance of the Magnetic Sensor
39
Battery (MXC/EXC)
40
Charging the Battery
40
Fuse (MXC/EXC)
41
Replacing the Headlight/Parking Light Lamp
41
Cooling System
42
Checking the Coolant Level
42
Bleeding the Cooling System
42
Replacing the Glassfiber Yarn Packing of the Silencer
43
Cleaning the Spark Arrestor (MXC/EXC USA)
43
Cleaning the Air Filter
44
Checking Adjustment of the Hand Decompression Release Cable
44
Adjusting the Throttle Cables
44
Changing the Original Position of the Clutch Lever
45
Checking the Oil Level of the Hydraulic Clutch
45
Bleeding of the Hydraulic Clutch
45
Carburetor Adjustment
46
Adjusting the Mixture Control Screw
46
CARBURETOR – Adjust Idling
46
Checking the Float Level
46
Draining the Float Chamber of the Carburetor
47
Oil Circuit
47
Checking the Engine Oil Level
47
Engine Oil
48
Changing the Engine Oil
48
Changing Oil Filters
49
KTM 250 EXC Owner's Handbook Manual (45 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 3.46 MB
Table of Contents
Chassis Number
3
Engine Number
3
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type (125/200)
6
Engine Number, Engine Type (250/300/380)
6
Operation Instruments
6
Clutch Lever
6
Hand Brake Lever
6
Digital Speedometer, Indicator Lamp (EXC)
7
Digital Speedometer
7
Odometer (EXC USA)
7
Speedometer, Indicator Lamps (EXC - Australia)
7
Short Circuit Button (SX)
7
Combination Switch (EXC)
8
Headlamp Switch (EXC USA)
8
Flasher Switch
8
Emergency off Switch (Australia)
8
Filler Cap
8
Refueling, Fuel
9
Fuel Tap
9
Choke Knob
9
Shift Lever
10
Kickstarter
10
Foot Brake Pedal
10
Compression Damping of Fork
10
Rebound Damping of Fork
10
Compression Damping of Shock Absorber
11
Rebound Damping of Shock Absorber
11
Steering Lock
11
Side Stand
11
Driving Instructions
12
Starting off
13
Periodic Maintenance Schedule
14
Maintenance Work on Chassis and Engine
16
Changing the Original Position of the Clutch Lever
16
Checking and Adjusting the Steering Head Bearing
16
Breather Plug Front Fork
17
Cleaning the Dust Sleeves of the Telescopic Fork
17
How to Change the Handlebar Position
17
Changing the Spring Preloading of the Shock Absorber
18
Pivot Bearing
18
Check Chain Tension
18
Correct Chain Tension
19
Chain Maintenance
19
Chain Wear
19
General Informations about KTM Disc Brakes
20
Adjusting of Free Travel at the Hand Brake Lever
20
WIRING DIAGRAMME, CARBURETOR SETTING . . .Appendix
21
Checking of Brake Fluid Level - Front Brake
21
Refilling the Front Brake Fluid Reservoir
21
Checking the Front Brake Pads
21
Replacing the Front Brake Pads
21
Changing the Basic Position of the Foot Brake Pedal
22
Checking Rear Brake Fluid Level
22
Refilling the Rear Brake Fluid Reservoir
22
Checking the Rear Brake Pads
23
Replacing the Rear Brake Pads
23
Dismounting and Mounting the Front Wheel
23
Dismounting and Mounting the Rear Wheel
24
Tires-Air Pressure
25
Checking Spoke Tension
25
Replacing the Battery of the Digital Speedometer
25
Adjustin Digital Speedometer
27
Check/Set Distance of Magnetic Sensor
27
Replacing Headlight Lamp (H4)
28
Cooling System
28
Radiator Cover for the Cold Season
29
Checking the Coolant Level
29
Refilling/Bleeding the Cooling System
29
Cleaning the Air Filter
30
Exhaust System
30
Cleaning the Spark Arrestor (EXC USA)
30
Draining of Float Chamber of the Carburetor
30
Carburetor Adjustment
31
Checking the Float Level
32
Checking the Oil Level of the Hydraulic Clutch
32
Bleeding of the Hydraulic Clutch
32
Check Transmission Oil Level (125/200)
33
Changing the Transmission Oil (125/200)
33
Check Transmission Oil Level (250/300/380)
33
Changing the Transmission Oil (250/300/380)
33
KTM 250 EXC Owner's Manual (39 pages)
Brand:
KTM
| Category:
Motorcycle
| Size: 4.82 MB
Table of Contents
Table of Contents
5
Serial Number Locations
6
Frame Number
6
Engine Number, Engine Type (125/200)
6
Engine Number, Engine Type (250/300/380)
6
Operation Instruments
6
Clutch Control Lever (125/200)
6
Clutch Control Lever (250/300/380)
6
Hand Brake Lever
7
Speedometer, Indicator Lamps (EXC)
7
Odometer (EXC USA)
7
Speedometer, Indicator Lamps (EGS)
7
Ignition Lock
7
Short Circuit Button (SX)
8
Combination Switch (EXC)
8
Headlamp Switch (EXC USA)
8
Flasher Switch
8
Emergency off Switch (Australia)
8
Filler Cap
9
Refueling, Fuel
9
Fuel Tap
9
Choke Knob
10
Shift Lever
10
Kickstarter
10
Foot Brake Pedal
10
Compression Damping of Fork
10
Rebound Damping of Fork
11
Compression Damping of Shock Absorber
11
Rebound Damping of Shock Absorber
11
Steering Lock
11
Side Stand
11
Driving Instructions
12
Starting When the Engine Is Cold
13
Starting When the Engine Is Warm
13
Starting off
13
Stopping and Parking
13
Periodic Lubrication and Maintenance Schedule
14
Maintenance Work on Chassis and Engine
15
Changing the Original Position of the Clutch Lever (125/200)
15
Checking and Adjusting the Steering Head Bearing
15
Check Chain Tension
16
Correct Chain Tension
16
Chain Maintenance
16
Chain Wear
17
General Informations about KTM Disc Brakes
17
Adjusting of Free Travel at the Hand Brake Lever
17
Checking of Brake Fluid Level - Front Brake
18
Refilling the Front Brake Fluid Reservoir
18
Checking the Front Brake Pads
18
Replacing the Front Brake Pads
18
KTM 250 EXC Owner's Handbook Manual (37 pages)
1999
Brand:
KTM
| Category:
Motorcycle
| Size: 5.75 MB
Table of Contents
Table of Contents
5
Serial Number Locations
6
Chassis Number
6
Engine Number, Engine Type (125/200)
6
Engine Number, Engine Type (250/300/380)
6
Operation Instruments
6
Clutch Lever
6
Hand Brake Lever
6
Speedometer, Indicator Lamp (EXC)
7
Odometer (EXC USA)
7
Speedometer, Indicator Lamps (EGS)
7
Ignition Lock
7
Short Circuit Button (SX)
8
Combination Switch (EXC)
8
Headlamp Switch (EXC USA)
8
Flasher Switch
8
Emergency off Switch (Australia)
8
Filler Cap
9
Refueling, Fuel
9
Fuel Tap
9
Choke Knob
10
Shift Lever
10
Kickstarter
10
Foot Brake Pedal
10
Compression Damping of Fork
10
Rebound Damping of Fork
11
Compression Damping of Shock Absorber
11
Rebound Damping of Shock Absorber
11
Steering Lock
11
Center Stand
11
Driving Instructions
12
Starting off
13
Periodic Lubrication and Maintenance Schedule
14
Maintenance Work on Chassis and Engine
15
Changing the Original Position of the Clutch Lever
15
Checking and Adjusting the Steering Head Bearing
15
Pivot Bearing
16
Check Chain Tension
16
Correct Chain Tension
16
Chain Maintenance
16
Chain Wear
17
General Informations about KTM Disc Brakes
17
Adjusting of Free Travel at the Hand Brake Lever
17
Checking of Brake Fluid Level - Front Brake
18
Refilling the Front Brake Fluid Reservoir
18
Checking the Front Brake Pads
18
Replacing the Front Brake Pads
18
Changing the Basic Position of the Brake Pedal
19
Checking Rear Brake Fluid Level
19
Refilling the Rear Brake Fluid Reservoir
19
KTM 250 EXC Manual (12 pages)
motor type 546
Brand:
KTM
| Category:
Engine
| Size: 10.69 MB
Table of Contents
Technical Data
1
Gear Ratios
2
Basic Carburetor Setting
2
Tolerances and Fitting Clearances
2
Gasket Thicknesses
2
Crank Case
3
Clutch Cover
4
Crankshaft, Piston
4
Cylinder
5
Twin Valve Control
5
Carburettor
6
Clutch
7
Kickstarter
7
Ignition System
8
Transmission
9
Shifting Mechanism
10
Cooling System
10
Special Tools
11
Advertisement
Related Products
KTM 250 EXC EU
KTM 250 EXC-F EU 2010
KTM 250 EXC EU 2010
KTM 250 EXC SIX DAYS EU 2010
KTM 250 EXC AUS 2010
KTM 250 EXC AUS
KTM 250 EXC Six days EU
KTM 250 EXC-F EU
KTM 250 EXC-F AUS
KTM 250 EXC-W USA
KTM Categories
Motorcycle
Motorcycle Accessories
Offroad Vehicle
Engine
Bicycle Accessories
More KTM Manuals
Login
Sign In
OR
Sign in with Facebook
Sign in with Google
Upload manual
Upload from disk
Upload from URL