Periodic Lubrication And Maintenance Schedule - KTM EXC Repair Manual

PERIODIC LUBRICATION AND MAINTENANCE SCHEDULE

AT A REGULAR COMPETITION USE OF THE BIKE, THE 4000 KM (2500 MILES)
SERVICE IS TO BE DONE AFTER EVERY RACE
Check transmission oil level
Change transmission oil
Check spark plug and electrode gap
Change spark plug
Functional testing of the exhaust control system
Check intake manifold for leaks and cracks
Drain and clean carburetor float chamber
Adjust idling
Check breather hoses of engine case and gas tank for correct position without buckles
Clean and check airfilter element, box and carburetor connection boot
Check chain, sprockets, guides and chain wear
Clean and oil chain
Check chain tension
Check coolant level
Check quality of antifreeze
Check cooling system for leaks - visual inspection
Check exhaust system for cracks and leaks
Replace glass fiber yarn of silencer
Check of the exhaust suspension system
Check brake fluid level front and rear
Change brake fluid
Check thickness of disc brake pads
Check brake disks for wear and wobbling
Inspect condition and installation of front and rear brake hoses
Check free travel and free movability of hand brake lever and foot brake lever
Check the oil level in the master cylinder of the hydraulic clutch
Change the oil of the hydraulic clutch
Check telescopic fork action
Check telescopic fork for leaks
Clean the dust scrabbers of the telescopic force
Undo the bleeder screws at the fork legs
Change oil of telescopic fork
Service telescopic fork completely
Check steering head bearing free play
Clean and regrease steering head bearing
Check setting and damping of shock absorber
Service shock absorber completely
Grease swingarm needle bearings (dont grease the pivot bearing for the shock absorber)
Check for even spoke tension and rim alignment
Check wheel bearings
Check tires for cuts and air pressure
Check cables for damage and free movement
Adjust and oil control cables
Check electrical system
Check adjustment of headlight
Apply contact spray to light switches, flasher switches and emergency off switch
Check all bolts, nuts, screws and clamps for proper tightness
Clean and lubricate control lever pivot points
KTM
rider
125-380 6.99
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10-3C
KTM
dealer
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