Table of Contents
Advertisement
BODY / STEERING / SUSPENSION
GENERAL INFORMATION
Torque Specifications
C
OMPONENT
Front Hub Nut
Front A-Arm Attaching Bolt
Front A-Arm Ball Joint Stud Nut
Handlebar Adjuster Block
Master Cylinder Clamp Bolt
Rear Shock Bolt (Upper)
Rear Shock Bolt (Lower)
Rear Wheel Hub Nut
Upper Stabilizer Support Nuts
Upper Control Arm Mounting Bolt
Lower Wheel Bearing Carrier Bolt
Strut Rod Retaining Nut (Top)
Strut Casting Pinch Bolt
Tie Rod End Jam Nut
Tie Rod End Castle Nut
Tie Rod End Attaching Bolt
Upper Shock Mounting Bolt
Lower Shock Mounting Bolt
NOTE: Refer to exploded views throughout this
chapter
for
identification
components.
5.2
.
.
FT
LBS
N
M
(
.
.)
IN
LBS
60
81
37
50
30
41
14
23
(45-55)
5.2-6.3
30
41
30
41
80
109
17
27
37
50
37
50
15
21
17
27
12
17
45
61
24
33
37
50
37
50
and
location
of
9923412 - 2012 Sportsman 400/500 and EFI Tractor Service Manual
© Copyright 2011 Polaris Sales Inc.
Special Tools
SPX
Corporation
-
polaris.spx.com
P
N
ART
UMBER
2870871
Ball Joint Replacement Tool
2870872
2870623
2871572
2871573
LH Strut Spring Compressor
2871574
RH Strut Spring Compressor
Decal Replacement
Flame Treating Decal Area
Plastic polyethylene material must be "flame treated" prior
to installing a decal to ensure good adhesion. The flame
treating procedure can often be used to reduce or
eliminate the whitish stress marks that are sometimes left
after a fender or cab is bent, flexed, or damaged.
WARNING
The following procedure involves the use of an
open flame. Wear the appropriate safety equipment
at all times. Perform this procedure in a well
ventilated area, away from gasoline or other
flammable materials. Verify the area to be flame
treated is clean and free of gasoline or flammable
1. Pass the flame tip of a propane torch back and forth
quickly over the area where the decal is to be applied
until the surface appears slightly glossy. This should
occur after just a few seconds of flame treating. Do
not hold the torch too close to the surface. Keep the
torch moving to prevent damage.
2. Apply the decal.
1-800-328-6657
or
D
ESCRIPTION
Shock Spanner Wrench
Shock Absorber Spring
Compression Tool
Strut Rod Wrench
residue.
http://
Advertisement
Chapters
Table of Contents
Troubleshooting
