Front Gearcase Lubrication - Polaris MS4000 Service And Owner's Manual

MAINTENANCE
Transmission Lubricant Change
Access the drain plug on the right-hand side of the vehicle
through the skid plate.
1. Remove the fill plug (refer to "Transmission Lubricant
Level Check").
2. Place a drain pan under the transmission drain plug.
3. Remove the drain plug and allow lubricant to drain
completely.
4. Clean the drain plug magnetic surface.
5. Reinstall drain plug with a new O-ring and torque to
specification.
6. Add the recommended amount of lubricant through the fill
plug hole. Maintain the lubricant level at the bottom of the
fill plug hole when filling the transmission. Do not overfill.
Recommended Transmission Lubricant:
Full Synthetic AGL (PN 2873602) (Quart)
Capacity: 43.6 oz. (1290 ml)
7. Reinstall fill plug with a new O-ring and torque to
specification.
Drain / Fill Plug Torque: 14 ft. lbs. (19 Nm)
8. Check for leaks. Dispose of used lubricant properly.
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Front Gearcase Lubrication

The gearcase lubricant level should be checked and changed in
accordance with the maintenance schedule.
• Be sure vehicle is level with parking brake on before
proceeding.
• Check vent hose to be sure it is routed properly and
unobstructed.
• The correct front gearcase lubricant to use is Polaris
Premium Demand Fluid.
FRONT GEARCASE
Make sure vent is unobstructed
Drain Plug: 10 ft. lbs. (14 Nm)
Front Gearcase Specifications
Specified Lubricant:
Premium Demand Drive Fluid
(PN 2871654)
Capacity: 5.0 oz. (150 ml.)
Fill Plug Torque: 8-30 ft. lbs. (11-41 Nm)
Drain Plug Torque: 10 ft. lbs. (14 Nm)
To check the lubricant level:
The front gearcase lubricant level cannot be checked with a
dipstick. The gearcase must be drained and re-filled with the
proper amount of lubricant or be filled to the bottom of the fill
plug hole threads. Refer to procedures.
Fill Plug
8-30 ft. lbs.
(11-41 Nm)
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