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6. Install the Seat, Back and Leg
Cushions
Hold the seat cushion (11) in place on the main
frame (2). Secure the seat cushion to the main
frame and seat cushion support (8) using four
screws (55) and washers (66). Tighten the
screws securely.
Hold the back cushion (21) in place on the back
cushion support (7). Secure the back cushion to
the back cushion support using one screw (57),
two screws (55) and three washers (66).
Tighten the screws securely.
Install one large collar (28), leg cushion (16)
and one large collar (28) on the leverage arm
actuator (9). Secure the leg cushion in place on
the leverage arm actuator using one screw
(54), spring washer (67), washer (66) and collar
(29). Tighten the screw securely.
7. Install the Weight Stack Shrouds
NOTE:
It is necessary to flex the lower
shrouds (32, 33) slightly to engage the mat-
ing grooves in the weight stack frame (1).
Slide the lower front shroud (33) into the mat-
ing grooves in the weight stack frame (1). Slide
the lower rear shroud (32) into the mating
grooves in the weight stack frame.
Install one tapped hole nut (45) onto each of
the six upper shroud mounting tabs on the
weight stack frame (1).
Hold one upper shroud (34) in position against
the weight stack frame (1), and secure the
shroud to the frame using three screws (53)
and washers (65).
Repeat for the remaining upper shroud (40).
18
21
7
66
57
66
55
55
66
11
2
66
55
8
66
9
66
55
66
55
28
28
55
66
16
67
54
29
53
65
65
34
45
53
65
1
45
45
32
65
53
45
65
53
STAR TRAC INSTINCT LEG MACHINES O
WNER
8. Final Assembly and Testing
Check all attaching parts to ensure they are
tightened securely.
Verify operation of the seat post:
While holding the seat post, press the
ratchet handle to retract the locking pin,
and move the back cushion forward.
Release the ratchet handle, and verify the
locking pin engages the first drilled hole
at the first seat position.
Repeat to verify the locking pin engages
the drilled hole at all seat positions.
Return the seat post to the "stowed" position.
Verify the seat post slides smoothly, with-
out evidence of sticking or binding.
Mount the unit. Engage the selector pin at a
comfortable weight. Adjust the back cushion as
desired.
Operate the leverage arm and verify the fol-
lowing:
Verify operation of the leverage arm is
smooth, without evidence of sticking or
binding.
Verify there is no evidence of "free play" when actuating the leverage arm from the "stowed" position.
Verify there is no evidence of excessive noise during operation.
Return the leverage arm to the "stowed" position.
You have now completed assembly of your INSTINCT LEG EXTENSION.

ANCHORING

IMPORTANT: The INSTINCT LEG EXTENSION must be secured to the floor to stabilize
65
53
and eliminate rocking or tipping over. This must be performed by a licensed contractor.
Failure to anchor the unit will void the warranty. STAR TRAC shall not be liable for
34
damage or injury caused by unanchored or improperly anchored units.
The INSTINCT LEG EXTENSION must be anchored to the floor using through bolts or anchoring studs. Each foot pad on the
unit provides two anchoring holes that will accommodate bolts of up to 12mm (7/16") diameter. Only one hole in each foot pad is
33
required during anchoring. The holes used for anchoring may be selected based on installation site requirements or customer
preference.
Anchoring bolts/studs must meet the following requirements:
Anchor bolts shall be Grade 8.8 or Grade SAE 5.
Anchoring bolts or studs shall have a minimum size of 6mm (1/4") diameter; 8mm (5/16") diameter bolts/studs are recom-
mended.
Pull-out force shall be 100kg (2201 lbs) minimum for any single anchor. This will ensure a secure anchoring system and
safe operation of the unit by all users.
'
M
STAR TRAC INSTINCT LEG MACHINES O
S
ANUAL
'
M
WNER
S
ANUAL
19

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