Assembly; Maintenance Schedule; Maintenance Procedures - Star Trac Instinct Owner's Manual

To minimize user and/or bystander injury:
Do not lean the against framework, weight stack or any component, regardless of whether it is dynamic or static.
Exercising on free weight and selectorized products should be performed with the assistance of a spotter.
PRODUCT USE AND MAINTENANCE
Repair of the INSTINCT CRUNCH MACHINE should be performed only by authorized persons.
NEVER modify the INSTINCT CRUNCH MACHINE or attempt to make adjustment(s) to, or the repair of, the unit equipment
without first calling STAR TRAC Product Support. Always notify authorized personnel to make such repairs.
Instruct all users to report any equipment or training irregularities to supervisory personnel IMMEDIATELY.
P M
REVENTIVE AINTENANCE

MAINTENANCE SCHEDULE

Star Trac strongly recommends performing regular preventive maintenance on your STAR TRAC INSTINCT CRUNCH
MACHINE. Without regularly scheduled maintenance, normal wear and tear may cause cumulative effects, such as misalignment
or premature wear, resulting in downtime. For this reason, we highly recommend following the maintenance schedules.
Additionally, unusual symptoms, such as excessive noise during use, stiffness or free play in moving parts, etc., should be investi-
gated and necessary corrective actions (adjustment or parts replacement) should be performed. If any components are found to be
worn or damaged, the unit should be removed from service until repairs can be made. Only components supplied or approved by
Star Trac shall be used to maintain and/or repair the unit.
D M
AILY AINTENANCE
Wipe down and inspect the framework and other structural components (see F
requirements). Check all attaching hardware for security. Tighten as needed.
Clean and inspect the upholstered cushions and the hand grips (see U
ments).
W M
EEKLY AINTENANCE
Check all labels and placards affixed to the unit for legibility and security. Replace illegible labels and placards as needed
(see LABELS AND PLACARDS on page 11 for illustrations and part numbers of standard labels and placards used on
STAR TRAC INSTINCT products).
Q M
UARTERLY AINTENANCE
Apply wax to powder-coated areas of the framework and other structural components.

MAINTENANCE PROCEDURES

F M
RAMEWORK AINTENANCE
CAUTION: DO NOT use lacquer thinner, acetone, or other solvents to clean powder-coated finishes on the framework
or other structural components. Solvents will dull the finish, and contain components that may remove the epoxy-
based powder from the frame.
Framework and other structural components should be wiped down on a daily basis using a moistened with water. This will
increase the longevity of protective powder-coat finishes. The framework should be inspected while cleaning for evidence of fatigue
cracks, scratches or chips in the finish, loose hardware, and other areas that may require attention.
Apply easy-application car wax to all powder-coated surfaces quarterly. Regular waxing will aid in preventing premature rusting due
to corrosives found in perspiration, and will allow loose particles to be removed more easily when performing the daily wipe-down.
Procedures to repair scratches and chips depend on the severity of the damage:
Surface scratches can generally be repaired by polishing with an automotive rubbing compound.
10
M
RAMEWORK AINTENANCE
M on page 11 for require-
PHOLSTERY AINTENANCE
STAR TRAC INSTINCT CRUNCH MACHINE O
WNER

ASSEMBLY

1. Assemble the Frame
Align the six drilled holes in the rear frame (2)
with the mating holes in the mounting brack-
et of the front frame (1). Secure the rear frame
to the front frame using two screws (26), two
screws (32), eight washers (37) and four lock
nuts (38). Tighten the nuts securely.
2. Install the Rear Foot
Align the two drilled holes in the rear foot (3)
on page 10 for
with the mating holes in the rear frame (2).
Secure the rear foot to the rear frame using
two screws (28), two washers (41) and two
washers (37). Tighten the screws securely.
3. Install the Handle Bracket
Position the handle bracket (4) on the under-
side of the rear frame (2) and align the two
drilled holes in the handle bracket with the
mating holes in the rear frame. Secure the
handle bracket to the rear frame using two
screws (33), four washers (37) and two lock
nuts (38). Tighten the nuts securely.
' M STAR TRAC INSTINCT CRUNCH MACHINE O
S ANUAL
32
37
2
37
37
37
37 38
26
38
2
28
41
37
3
38
37
2
37
4
33
' M
WNER S ANUAL
38
1
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